Constant-temperature heating equipment for polypropylene sample wafer convenient to take and place

By designing a constant temperature heating device for polypropylene sample for easy pick-up and placement, the problems of inconvenient pick-up and placement of samples and the risk of scalding are solved, and the convenient pick-up and placement of samples and constant temperature heating are achieved, ensuring the reliability of sample quality detection.

CN222439245UActive Publication Date: 2025-02-07SHANDONG QIRUNYUAN NEW MATERIAL TECH CO LTD +1
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Patent Information

Application Number
CN202420859420.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-24
Publication Date
2025-02-07
Estimated Expiration
2034-04-24

AI Technical Summary

Technical Problem

In the prior art, during the heating inspection process of polypropylene injection molded sample, the sample is inconvenient to pick up and place, and the technicians are at risk of scalding.

Method used

A constant temperature heating device for polypropylene sample is designed for easy pick-up and placement, including heating bath pot, electric heating layer, constant temperature control module, sample cage and cylinder. The sample cage can be lifted and lowered under the control of the cylinder, and the cage door can be opened and closed automatically, achieving convenient pick-up and placement of the sample.

Benefits of technology

While boiling and heating polypropylene samples in a constant temperature, the equipment significantly facilitates the pick-up and placement of samples, reduces the risk of scalding by technicians, and maintains a constant water temperature to ensure the quality inspection of samples.

✦ Generated by Eureka AI based on patent content.

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Abstract

The constant-temperature heating equipment comprises a heating bath pot and an electric heating layer, the inner side of the heating bath pot is fixedly connected with the electric heating layer, the side face of the heating bath pot is fixedly connected with a water inlet pipe, a constant-temperature control module is installed on the side face of the heating bath pot, and the constant-temperature control module is connected with the electric heating layer. A panel is installed on the front face of the heating bath pot. Compared with the prior art, the device has the advantages that a polypropylene sample wafer is boiled and heated at a constant temperature, the sample wafer is convenient to take and place, the sample wafer is not directly put into equipment but is put into the sample wafer cage, and the sample wafer cage can drive the sample wafer to fall into the equipment to heat the sample wafer under the control of the air cylinder, so that the sample wafer can be conveniently taken and placed. A cage door capable of being automatically opened and closed is arranged on the side face of the sample cage, manual fishing is not needed during sample taking, the sample is located in the sample cage, the sample can be easily taken out at the moment only by retreating the air cylinder, lifting the sample cage, retreating the output end of the electric cylinder and opening the cage door, and therefore the device facilitates taking and placing of the polypropylene sample.
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Description

Technical Field

[0001] The utility model relates to the technical field of injection molding sample detection, in particular to a constant temperature heating device for polypropylene samples which is convenient for taking and placing. Background Art

[0002] The significance of heating test for polypropylene injection molding samples: Constant temperature heating test can evaluate the performance of polypropylene injection molding samples at a specific temperature, including its heat resistance, stability, etc. This helps to ensure that the product meets the set quality standards and avoids quality problems caused by substandard material performance.

[0003] In the prior art, the polypropylene injection molded sample needs to be manually clamped and placed in a high-temperature heating bath, and then manually scooped out using tools after the heating time is completed. The scooping is inconvenient, and the sample is inconvenient to take and place, and the technicians are at risk of being scalded. Therefore, a new constant temperature heating device for polypropylene samples that is easy to take and place is proposed to solve the above problems. Utility Model Content

[0004] The purpose of the present invention is to solve at least one of the above technical deficiencies.

[0005] Therefore, one purpose of the utility model is to provide a constant temperature heating device for polypropylene samples that is easy to take and place, so as to solve the problems mentioned in the background technology and overcome the shortcomings of the prior art.

[0006] In order to achieve the above-mentioned object, an embodiment of one aspect of the utility model provides a constant temperature heating device for polypropylene samples that is easy to take and put, comprising a heating bath pot and an electric heating layer, wherein the inner side of the heating bath pot is fixedly connected to the electric heating layer, and the side of the heating bath pot is fixedly connected to a water inlet pipe;

[0007] A constant temperature control module is installed on the side of the heating bath;

[0008] A panel is installed on the front of the heating bath pot, a bracket is fixedly connected to the top of the heating bath pot, a cylinder is fixedly connected to the end of the bracket, the cylinder is installed vertically, and a sample cage is fixedly connected to the end of the cylinder output end;

[0009] Tracks are fixedly connected to the edges of the front and back sides of the sample cage, and cage doors are movably connected to the inner sides of the tracks;

[0010] The front, back, one side, top, bottom and cage door of the sample cage are all provided with hollow grooves;

[0011] A joint is fixedly connected at the bottom edge of the cage door surface, a support rod is fixedly connected to the top surface of the sample cage, an electric cylinder is fixedly connected to the end of the support rod, and the end of the electric cylinder output end is fixedly connected to the top surface of the joint.

[0012] Preferably, in any of the above schemes, the heating bath is an open-top structure, and the electric heating layer includes electric heating wires inside.

[0013] The above technical solution is adopted: This device is specially used for heating and boiling polypropylene injection molding samples. Specifically, the polypropylene injection molding samples are boiled in a heating bath, the boiling temperature is constant at 98-99 degrees Celsius, the boiling time is more than 100 hours, and the boiling temperature is kept constant by electric heating. The principle of keeping the boiling temperature constant is that the temperature sensor monitors the water temperature in real time and feeds the data back to the thermostat. When the water temperature is lower than the set value, the thermostat will start the heating element, such as the heating wire, to generate heat and heat the water. On the contrary, when the water temperature exceeds the set value, the thermostat will turn off the heating element to prevent the water temperature from continuing to rise. Through this cycle control, the water temperature can be kept stable and fluctuate within the range of 98 to 99 degrees, so that the polypropylene samples can be boiled at a constant temperature.

[0014] Preferably, any of the above schemes has a heating temperature of the electric heating layer of 98-99 degrees Celsius, and the constant temperature control module comprises a temperature sensor and a temperature controller, wherein the output end of the temperature sensor is unidirectionally connected to the temperature controller, and the output end of the temperature controller is unidirectionally connected to the heating wire in the electric heating layer.

[0015] Preferably, any of the above solutions comprises a digital display screen and control buttons for the air cylinder and the electric cylinder, and the bottom end of the bracket is welded to the top surface of the heating bath.

[0016] The above technical solution is adopted: the core structure of this device is: bracket, cylinder, sample cage, track, cage door, hollow groove, joint, support rod, electric cylinder. The core advantage of this device is: while the polypropylene sample is heated by constant temperature boiling water, it is more convenient to take and put the sample. The sample is not directly put into the equipment, but is loaded into the sample cage. Under the control of the cylinder, the sample cage can be lowered into the equipment with the sample to heat the sample. The side of the sample cage has an automatically opened and closed cage door. When taking the sample, there is no need to manually pick it up. Since the sample is in the sample cage, it only needs to retract the cylinder, raise the sample cage, retract the output end of the electric cylinder, and open the cage door. At this time, the sample can be easily taken out. Therefore, this device is convenient for taking and putting polypropylene samples.

[0017] Preferably, any of the above schemes is that the bracket is bent and the output end of the cylinder faces downward.

[0018] Preferably, any of the above schemes is that the sample cage is made of stainless steel, and the bottom of the sample cage faces the heating bath.

[0019] Preferably, any of the above schemes is that the sample cage can be raised and lowered, the cage door can be raised and lowered, and the cage door controls the opening and closing of the sample cage.

[0020] The top end of the support rod is welded to the tail end of the electric cylinder, the electric cylinder is arranged vertically, and the output end of the electric cylinder faces downward.

[0021] Compared with the prior art, the advantages and beneficial effects of the utility model are:

[0022] 1. The constant temperature heating equipment for polypropylene samples that are easy to take and put is equipped with a bracket, a cylinder, a sample cage, a track, a cage door, a hollow groove, a joint, a support rod, and an electric cylinder. While the polypropylene sample is heated by constant temperature water, it is more convenient to take and put the sample. The sample is not directly put into the equipment, but is loaded into a sample cage. Under the control of the cylinder, the sample cage can be lowered into the equipment with the sample to heat the sample. The side of the sample cage is provided with a cage door that can be opened and closed automatically. When taking the sample, there is no need to manually pick it up. Since the sample is located in the sample cage, it only needs to retract the cylinder, raise the sample cage, retract the output end of the electric cylinder, and open the cage door. At this time, the sample can be easily taken out. Therefore, this equipment is convenient for taking and putting polypropylene samples, and there is no risk of scalding for technical personnel.

[0023] 2. The constant temperature heating equipment for the polypropylene sample that is easy to take and place adopts the form of electric heating and boiling water. The principle of keeping the boiling temperature constant is that the temperature sensor monitors the water temperature in real time and feeds the data back to the thermostat. When the water temperature is lower than the set value, the thermostat will start the heating element, such as the heating wire, to generate heat and heat the water. On the contrary, when the water temperature exceeds the set value, the thermostat will turn off the heating element to prevent the water temperature from continuing to rise. Through this cycle control, the water temperature can be kept stable and fluctuate within the range of 98 to 99 degrees, so that the polypropylene sample can be boiled at a constant temperature, and the temperature is also constant when taking and placing the sample.

[0024] Additional aspects and advantages of the present invention will be given in part in the following description and in part will become apparent from the following description or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:

[0026] Figure 1 It is a structural schematic diagram of the utility model from the first perspective;

[0027] Figure 2 It is a structural schematic diagram of the utility model from a second viewing angle;

[0028] Figure 3 For this utility model Figure 1 A schematic diagram of the enlarged structure at A in the middle;

[0029] Figure 4 It is a structural schematic diagram of the utility model from a third viewing angle.

[0030] In the figure: 1-heating bath, 2-electric heating layer, 3-water inlet pipe, 4-constant temperature control module, 5-panel, 6-bracket, 7-cylinder, 8-sample cage, 9-track, 10-cage door, 11-hollow groove, 12-joint, 13-support rod, 14-electric cylinder. DETAILED DESCRIPTION

[0031] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.

[0032] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0033] like Figure 1-4 As shown, the constant temperature heating device for polypropylene samples that is easy to take and place includes a heating bath 1 and an electric heating layer 2. The inner side of the heating bath 1 is fixedly connected to the electric heating layer 2, and the side of the heating bath 1 is fixedly connected to a water inlet pipe 3;

[0034] A constant temperature control module 4 is installed on the side of the heating bath 1;

[0035] A panel 5 is installed on the front of the heating bath 1, a bracket 6 is fixedly connected to the top of the heating bath 1, a cylinder 7 is fixedly connected to the end of the bracket 6, the cylinder 7 is installed vertically, and a sample cage 8 is fixedly connected to the end of the output end of the cylinder 7;

[0036] Tracks 9 are fixedly connected to the edges of the front and back of the sample cage 8, and cage doors 10 are movably connected to the inner side of the tracks 9;

[0037] Hollow grooves 11 are provided on the front, back, one side, top and bottom surfaces of the sample cage 8 and the cage door 10;

[0038] A joint 12 is fixedly connected to the bottom edge of the cage door 10 , a support rod 13 is fixedly connected to the top surface of the sample cage 8 , an electric cylinder 14 is fixedly connected to the end of the support rod 13 , and the end of the output end of the electric cylinder 14 is fixedly connected to the top surface of the joint 12 .

[0039] Embodiment 1: The heating bath 1 is an open-top structure, and the interior of the electric heating layer 2 includes an electric heating wire. This device is specifically used for heating and boiling polypropylene injection molded samples. Specifically, the polypropylene injection molded samples are boiled in the heating bath 1, and the boiling temperature is constant at 98-99 degrees Celsius. The boiling time is more than 100 hours. The boiling water is heated by electric heating. The principle of keeping the boiling temperature constant is that the temperature sensor monitors the water temperature in real time and feeds the data back to the thermostat. When the water temperature is lower than the set value, the thermostat will start the heating element, such as the electric heating wire, to generate heat and heat the water. On the contrary, when the water temperature exceeds the set value, the thermostat will turn off the heating element to prevent the water temperature from continuing to rise. Through this cycle control, the water temperature can be kept stable and fluctuate within the range of 98 to 99 degrees, so that the polypropylene samples are boiled at a constant temperature. The heating temperature of the electric heating layer 2 is 98-99 degrees Celsius. The constant temperature control module 4 includes a temperature sensor and a temperature controller, wherein the output end of the temperature sensor is unidirectionally connected to the temperature controller, and the output end of the temperature controller is unidirectionally connected to the heating wire in the electric heating layer 2.

[0040] Embodiment 2: The panel 5 includes a digital display screen and control buttons of the cylinder 7 and the electric cylinder 13. The bottom end of the bracket 6 is welded to the top surface of the heating bath 1. The bracket 6 is bent, and the output end of the cylinder 7 faces downward. The sample cage 8 is made of stainless steel, and the bottom of the sample cage 8 faces the heating bath 1. The sample cage 8 can be raised and lowered, and the cage door 10 can be raised and lowered, and the cage door 10 controls the opening and closing of the sample cage 8. The top end of the support rod 13 is welded to the tail end of the electric cylinder 14, and the electric cylinder 14 is vertically arranged, and the output end of the electric cylinder 14 faces downward.

[0041] The working principle of the utility model is as follows:

[0042] The sample is not put into the device directly, but is put into the sample cage 8. Under the control of the cylinder 7, the sample cage 8 can be lowered into the device with the sample to heat the sample. The sample cage 8 can also prevent the sample from floating by bringing the sample into the water.

[0043] The boiling temperature is constant at 98-99 degrees Celsius, the boiling time is more than 100 hours, and the boiling water is heated by electric heating. The principle of keeping the boiling temperature constant is that the temperature sensor monitors the water temperature in real time and feeds the data back to the thermostat. When the water temperature is lower than the set value, the thermostat will start the heating element, such as the heating wire, to generate heat and heat the water. On the contrary, when the water temperature exceeds the set value, the thermostat will turn off the heating element to prevent the water temperature from continuing to rise. Through this cycle control, the water temperature can be kept stable and fluctuate within the range of 98 to 99 degrees, so that the polypropylene sample can be boiled at a constant temperature;

[0044] When taking out the sample, there is no need to fish it out manually. Since the sample is located in the sample cage 8, it is only necessary to retract the cylinder 7, raise the sample cage 8, retract the output end of the electric cylinder 14, and open the cage door 10, so that the sample can be easily taken out.

[0045] Compared with the prior art, the present invention has the following beneficial effects:

[0046] 1. The constant temperature heating device for polypropylene samples that is easy to take and put is equipped with a bracket 6, a cylinder 7, a sample cage 8, a track 9, a cage door 10, a hollow groove 11, a joint 12, a support rod 13, and an electric cylinder 14. While the polypropylene samples are heated by constant temperature water, it is more convenient to take and put the samples. The samples are not directly put into the device, but are loaded into the sample cage 8. Under the control of the cylinder 7, the sample cage 8 can be lowered into the device with the samples to heat the samples. The side of the sample cage 8 is provided with a cage door 10 that can be opened and closed automatically. When taking the samples, there is no need to manually pick them up. Since the samples are located in the sample cage 8, it is only necessary to retract the cylinder 7, raise the sample cage 8, retract the output end of the electric cylinder 14, and open the cage door 10. At this time, the samples can be easily taken out. Therefore, the device is convenient for taking and putting polypropylene samples.

[0047] 2. The constant temperature heating equipment for the polypropylene sample that is easy to take and place adopts the form of electric heating and boiling water. The principle of keeping the boiling temperature constant is that the temperature sensor monitors the water temperature in real time and feeds the data back to the thermostat. When the water temperature is lower than the set value, the thermostat will start the heating element, such as the heating wire, to generate heat and heat the water. On the contrary, when the water temperature exceeds the set value, the thermostat will turn off the heating element to prevent the water temperature from continuing to rise. Through this cycle control, the water temperature can be kept stable and fluctuate within the range of 98 to 99 degrees, so that the polypropylene sample can be boiled at a constant temperature, and the temperature is also constant when taking and placing the sample.

[0048] The embodiments described above are merely descriptions of preferred implementation modes of the present invention, and are not intended to limit the scope of the present invention. Without departing from the design spirit of the present invention, various modifications and improvements made to the technical solutions of the present invention by ordinary technicians in this field should all fall within the protection scope determined by the claims of the present invention.

Claims

1. A constant temperature heating device for polypropylene samples that is easy to take and put, characterized in that: It comprises a heating bath pot (1) and an electric heating layer (2), wherein the inner side of the heating bath pot (1) is fixedly connected to the electric heating layer (2), and the side of the heating bath pot (1) is fixedly connected to a water inlet pipe (3); A constant temperature control module (4) is installed on the side of the heating bath (1); A panel (5) is installed on the front of the heating bath pot (1); a bracket (6) is fixedly connected to the top of the heating bath pot (1); a cylinder (7) is fixedly connected to the end of the bracket (6); the cylinder (7) is installed vertically; and a sample cage (8) is fixedly connected to the end of the output end of the cylinder (7); The edges of the front and back sides of the sample cage (8) are fixedly connected with tracks (9), and the inner side of the tracks (9) is movably connected with a cage door (10); The front, back, one side, top and bottom surfaces of the sample cage (8) and the cage door (10) are all provided with hollow grooves (11); a joint (12) is fixedly connected to the bottom edge of the surface of the cage door (10); a support rod (13) is fixedly connected to the top surface of the sample cage (8); an electric cylinder (14) is fixedly connected to the end of the support rod (13); and the end of the output end of the electric cylinder (14) is fixedly connected to the top surface of the joint (12).

2. A constant temperature heating device for polypropylene samples that is easy to take and place as claimed in claim 1, characterized in that: The heating bath pot (1) is a top-open structure, and the electric heating layer (2) includes electric heating wires inside.

3. A constant temperature heating device for polypropylene samples that is easy to take and put as claimed in claim 2, characterized in that: The heating temperature of the electric heating layer (2) is 98-99 degrees Celsius, and the constant temperature control module (4) comprises a temperature sensor and a temperature controller, wherein the output end of the temperature sensor is unidirectionally connected to the temperature controller, and the output end of the temperature controller is unidirectionally connected to the heating wire in the electric heating layer (2).

4. A constant temperature heating device for polypropylene samples that is easy to take and put as claimed in claim 3, characterized in that: The panel (5) comprises a digital display screen and control buttons of the air cylinder (7) and the electric cylinder (14), and the bottom end of the bracket (6) is welded to the top surface of the heating bath (1).

5. A constant temperature heating device for polypropylene samples that is easy to take and put as claimed in claim 4, characterized in that: The bracket (6) is bent, and the output end of the cylinder (7) faces downward.

6. A constant temperature heating device for polypropylene samples that is easy to take and put as claimed in claim 5, characterized in that: The sample cage (8) is made of stainless steel, and the bottom of the sample cage (8) faces the heating bath (1).

7. A constant temperature heating device for polypropylene samples that is easy to take and place as claimed in claim 6, characterized in that: The sample cage (8) can be raised and lowered, and the cage door (10) can be raised and lowered, and the cage door (10) controls the opening and closing of the sample cage (8).

8. A constant temperature heating device for polypropylene samples that is easy to take and put as claimed in claim 7, characterized in that: The top end of the support rod (13) is welded to the tail end of the electric cylinder (14); the electric cylinder (14) is arranged vertically, and the output end of the electric cylinder (14) faces downward.