Novel testing device for servo driver

By designing a new servo drive test device including test bench, control cabinet and electrical cabinet, the problems of operation difficulties and non-visual interaction of existing test devices are solved, and convenient drive testing and data monitoring are achieved.

CN222439872UActive Publication Date: 2025-02-07ZHEJIANG TAIBANG XINGPU INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202421037834.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-14
Publication Date
2025-02-07
Estimated Expiration
2034-05-14

AI Technical Summary

Technical Problem

The existing servo drive test devices are too cumbersome, difficult to operate, time-consuming and labor-intensive, and the test process cannot be visualized for human-computer interaction, which is inconvenient to use.

Method used

A new type of servo drive test device was designed, including a test bench, a control cabinet and an electrical cabinet. The test bench was equipped with a three-layer drive carrier plate, equipped with wire slots and rail-type sockets, which realizes human-computer interaction through the display screen, and Improve the flexibility of the device through the Forma wheel.

Benefits of technology

The test device is compatible with driver bodies of different models and sizes, making it easy to operate and pick up, and data monitoring and alarm are realized through the display screen, improving the accuracy and convenience of testing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a novel testing device for a servo driver, which belongs to the technical field of servo drivers and comprises a test bench, a control cabinet and an electrical cabinet, three layers of driver carrier plates are arranged on the test bench, and dozens of driver bodies can be placed on each layer of driver carrier plate. The driver carrier plate is provided with a wiring trough and a guide rail type socket, the back of the test bench is provided with an execution mechanism, and the execution mechanism is composed of a motor mounting plate, a protective cover, a motor and an inertia disc. The driver carrier plate can be compatible with drivers of different models and sizes, and the driver carrier plate is placed at a certain angle with the horizontal position, so that the driver carrier plate is convenient to operate and take, and is convenient and fast. Through the arrangement of the display screen, man-machine interaction can be conveniently realized, the operation states of the driver body can be monitored, such as operation, aging end, aging abnormal pause and operation time monitoring, and an alarm is given for abnormal phenomena occurring in the test process, and a power supply is actively cut off and recorded.
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Description

Technical Field

[0001] The utility model belongs to the technical field of servo drivers, and in particular relates to a novel testing device for servo drivers. Background Art

[0002] A servo drive is a controller used to control a servo motor. It is part of a servo system and is mainly used in high-precision positioning systems. It generally controls the servo motor in three ways: position, speed, and torque to achieve high-precision transmission system positioning. It is a high-end product of transmission technology.

[0003] The driver needs to be inspected and tested before leaving the factory. The test devices mainly include the following: a test device using servo driver-motor mutual feedback and drag, a test device using an adjustable simulated load, a test device using an actuator motor but no load, a test device using an actuator motor to drag an inherent load, and a test device using an online testing method. The present invention proposes a test device using an actuator motor to drag an inherent load. For this test device, the load uses the inherent load of the system under test, so the test process is close to the actual working condition of the servo driver, and the test result is relatively accurate. However, at present, this test device is too cumbersome and difficult to operate, so that the test is time-consuming and laborious; some are too complicated, occupy a large area, and are costly; and the test process cannot be visualized for human-computer interaction, which is not very convenient to use. Therefore, we provide a new test device for servo drivers. Utility Model Content

[0004] The purpose of the utility model is to provide a novel test device for a servo drive to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a new type of servo drive test device, including a test bench, a control cabinet and an electrical cabinet, the test bench is provided with three layers of driver carrier boards, and more than a dozen driver bodies can be placed on each layer of driver carrier boards, and the driver carrier boards are equipped with wire troughs and guide rail sockets.

[0006] With the above solution, the driver carrier is compatible with driver bodies of different models and sizes, and the driver carrier is placed at a certain angle to the horizontal position, which makes it easy to operate and take the driver, which is convenient and quick.

[0007] As a preferred implementation of a novel test device for a servo drive, an actuator is provided on the back of the test bench, and the actuator is composed of a motor mounting plate, a protective cover, a motor and an inertia disk.

[0008] With the above solution, the motor mounting plate is used to mount the corresponding servo motor, and the inherent load inertia disk is mounted on the motor shaft end to simulate the actual operating conditions of the drive; the protective cover is fixed to the motor mounting plate by screws to protect the rotating load and prevent the load from being thrown out, and at the same time, it plays an isolating and protecting role for the operator to avoid touching the rotating load.

[0009] As a preferred implementation of a novel servo drive test device, a control cabinet and an electrical cabinet are respectively provided at the bottom of the test bench.

[0010] By adopting the above scheme, through the setting of the control cabinet and the electrical cabinet, relevant controllers and electrical equipment can be installed inside the control cabinet and the electrical cabinet to facilitate subsequent control of the device.

[0011] As a preferred implementation of a novel servo drive test device, a display screen mounting plate is provided on the top of the right side of the inner cavity of the test bench, a display screen is provided on the display screen mounting plate, and an alarm light is provided on the top of the test bench.

[0012] By adopting the above scheme, through the setting of a touch screen, it is easy to realize human-computer interaction, and the operating status of the driver body can be monitored, such as operation, aging end, aging abnormality pause and operating time monitoring, etc. When an abnormal phenomenon occurs during the test, an alarm is given through the alarm light, and the power supply is actively cut off and recorded.

[0013] As a preferred implementation of a novel servo drive test device, four Fomag wheels are movably connected to the four sides of the bottom of the test bench.

[0014] By adopting the above scheme and setting the Forma wheel, the purpose of easy movement is achieved, the flexibility of the device is improved, and the device can be replaced to different test sites.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] 1. The driver carrier of the utility model is compatible with driver bodies of different models and sizes, and the driver carrier is placed at a certain angle to the horizontal position, which is convenient and quick to operate and take the driver.

[0017] 2. The utility model facilitates human-computer interaction through the setting of a display screen, and can monitor the operating status of the driver body, such as operation, end of aging, abnormal aging pause and operating time monitoring, and alarm and actively cut off the power supply and record abnormal phenomena occurring during the test. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 It is a partial enlarged schematic diagram of the actuator of the utility model;

[0020] Figure 3 It is an exploded schematic diagram of the actuator of the utility model.

[0021] In the figure: 1. Actuator; 1-1. Motor mounting plate; 1-2. Protective cover; 1-3. Motor; 1-4. Inertia disk; 2. Driver body; 3. Warning light; 4. Display mounting plate; 5. Guide rail socket; 6. Wire duct; 7. Driver carrier board; 8. Control cabinet; 9. Electrical cabinet; 10. Fomar wheel; 11. Test bench. DETAILED DESCRIPTION

[0022] See also Figure 1 A new servo drive test device includes a test bench 11, a control cabinet 8 and an electrical cabinet 9. Figure 1 As shown, a display screen mounting plate 4 is provided at the top of the right side of the inner cavity of the test bench 11, and a display screen is provided on the display screen mounting plate 4. An alarm light 3 is provided on the top of the test bench 11. The setting of the display screen facilitates human-computer interaction and can monitor the operating status of the driver body 2, such as operation, end of aging, abnormal aging suspension, and operating time monitoring. When an abnormal phenomenon occurs during the test, an alarm is given through the alarm light 3, and the power supply is actively cut off and recorded. A three-layer driver carrier board 7 is provided on the test bench 11, and more than a dozen driver bodies 2 can be placed on each layer of the driver carrier board 7. A wire groove 6 and a guide rail socket 5 are installed on the driver carrier board 7. Figure 1 As shown, an actuator 1 is provided on the back of the test bench 11, and the actuator 1 is composed of a motor mounting plate 1-1, a protective cover 1-2, a motor 1-3 and an inertia disk 1-4. A corresponding number of servo motors are installed on the motor mounting plate 1-1. Because the motor mounting plate 1-1 is used to install the corresponding 1-3, the inherent load inertia disk 1-4 is installed on the shaft end of the motor 1-3 to simulate the actual use condition of the driver. Secondly, because the protective cover 1-2 is fixed to the motor mounting plate 1-1 by screws, it is used to protect the rotating load and prevent the load from being thrown out. At the same time, it plays an isolation and protection role for the operator to avoid touching the rotating load. Because the driver carrier plate 7 is compatible with driver bodies 2 of different models and sizes, and the driver carrier plate 7 is placed at a certain angle, it is easy to operate and take the driver, which is convenient and fast.

[0023] See Figure 1 As shown, a control cabinet 8 and an electrical cabinet 9 are respectively provided at the bottom of the test bench 11. Through the arrangement of the control cabinet 8 and the electrical cabinet 9, relevant controllers and electrical equipment can be installed inside the control cabinet 8 and the electrical cabinet 9 to facilitate subsequent control of the device. Figure 1As shown, the four sides of the bottom of the test bench 11 are movably connected with the Forma wheels 10, and the number of the Forma wheels 10 is four. Figure 1 As shown, by providing the Forma wheel 10, the purpose of easy movement is achieved, the flexibility of the device is improved, and the device can be replaced to different test sites.

[0024] When in use, firstly, the test bench 11 is moved to the specified position through the Forma wheel 10, and then the corresponding number of 1-3 is installed on the motor mounting plate 1-1, and the inherent load inertia disk 1-4 is installed through the shaft end of the motor 1-3 to simulate the actual use condition of the drive. Secondly, because the protective cover 1-2 is fixed to the motor mounting plate 1-1 by screws, it is used to protect the rotating load and prevent the load from being thrown out. At the same time, it plays an isolation and protection role for the operator to avoid touching the rotating load.

[0025] The test data can be displayed through the display screen on the display screen mounting plate 4. The display screen has a touch function to realize human-computer interaction, such as operation, aging end, aging abnormality pause and running time monitoring. When an abnormal phenomenon occurs during the test, an alarm is given through the alarm light 3, and the power supply and recording are actively cut off. Finally, because the driver carrier board 7 is compatible with driver bodies 2 of different models and sizes, and the driver carrier board 7 is placed at a certain angle, it is easy to operate and take the driver, which is convenient and quick.

Claims

1. A new type of servo drive test device, characterized in that: The invention comprises a test bench (11), a control cabinet (8) and an electrical cabinet (9); the test bench (11) is provided with three layers of driver carrier boards (7), and more than a dozen driver bodies (2) can be placed on each layer of driver carrier boards (7); and the driver carrier boards (7) are provided with wire troughs (6) and guide rail sockets (5).

2. A novel servo drive test device according to claim 1, characterized in that: An actuator (1) is provided at the back of the test bench (11), and the actuator (1) is composed of a motor mounting plate (1-1), a protective cover (1-2), a motor (1-3) and an inertia disk (1-4).

3. A novel servo drive test device according to claim 1, characterized in that: A control cabinet (8) and an electrical cabinet (9) are respectively provided at the bottom of the test bench (11).

4. A novel servo drive test device according to claim 1, characterized in that: A display screen mounting plate (4) is provided on the top of the right side of the inner cavity of the test bench (11), a touchable display screen is provided on the display screen mounting plate (4), and an alarm light (3) is provided on the left side of the top of the test bench (11).

5. A novel servo drive test device according to claim 1, characterized in that: The four sides of the bottom of the test bench (11) are movably connected to the Forma wheels (10), and the number of the Forma wheels (10) is four.