Electric reactor winding device

Abstract

The utility model discloses an electric reactor winding device, and belongs to the technical field of electric reactor winding. An electric reactor winding device comprises a box body and further comprises a first rotating disc rotationally arranged in the box body, two sets of clamping plates used for clamping an electric reactor are arranged on the first rotating disc in a sliding mode, a second motor used for driving the first rotating disc to rotate is fixedly arranged in the box body, and the first rotating disc is arranged on the first rotating disc in a sliding mode. A driving part for driving the clamping plates to clamp is arranged on the first rotating disc; the lead screw is rotationally arranged in the box body, the lead screw is in threaded connection with a sliding block, a lead hole is formed in the sliding block, a cleaning block is arranged on the sliding block, and a first motor used for driving the lead screw to rotate is fixedly arranged in the box body; the first motor drives the lead screw to rotate, the sliding block can be driven to slide up and down along the lead screw, a wire body can be evenly wound on an electric reactor, the phenomenon of non-uniformity or knotting is avoided, and the winding quality is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of reactor winding, in particular to a reactor winding device. Background Art

[0002] A reactor is also called an inductor. When a conductor is energized, it will generate a magnetic field in a certain space it occupies. Reactance is divided into inductive reactance and capacitive reactance. A more scientific classification is that inductive reactance (inductor) and capacitive reactance (capacitor) are collectively called reactors. However, since inductors appeared first in the past and were called reactors, what people now call capacitors are capacitive reactances, and reactors specifically refer to inductors. Reactors need to be wound during the production and processing process.

[0003] After searching, the Chinese patent application number 201820511812.6 discloses a reactor winding machine that is easy to disassemble, including a first base, a motor is fixedly connected inside the first base, the right end of the motor shaft passes through the first base and extends to the outside of the first base and is fixedly connected to a mounting block, the right side of the mounting block is movably connected to a rotating plate, the internal thread of the mounting block is connected to a fixing bolt, and the right end of the fixing bolt passes through the mounting block and the rotating plate in turn and extends to the outside of the rotating plate. The utility model makes the reactor winding machine easy to disassemble by setting the motor, mounting block, rotating plate, fixing bolt, movable sleeve, reel, fixed sleeve, support rod, groove, screw, clamp and nut. The reactor winding machine is not limited to winding coils of the same shape and single size. The reactor winding machine brings convenience to production and line change, has high machine utilization, reduces manufacturing costs, and is conducive to people's use. The above patent has the following shortcomings in use: during the winding process, it is not convenient to evenly wind the wire body, which easily leads to uneven spacing and even knotting, affecting the use effect. Utility Model Content

[0004] The utility model aims to solve the problem in the prior art that it is inconvenient to evenly wind the wire body, and proposes a reactor winding device.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A reactor winding device comprises a housing, and further comprises: a first turntable rotatably arranged in the housing, wherein a clamping plate for clamping the reactor is slidably arranged on the first turntable, and two groups of the clamping plates are symmetrically arranged, a second motor for driving the first turntable to rotate is fixedly arranged in the housing, and a driving part for driving the clamping plate to clamp is arranged on the first turntable; a lead screw rotatably arranged in the housing, wherein a slider is threadedly connected to the lead screw, a lead hole is opened on the slider, a cleaning block is arranged on the slider, and a first motor for driving the lead screw to rotate is fixedly arranged in the housing.

[0007] In order to ensure reliable sliding of the slider, preferably, a guide rod is fixedly provided in the box, the axis of the guide rod is parallel to the axis of the lead screw, and one end of the slider away from the lead screw is slidably connected to the guide rod.

[0008] In order to facilitate the installation and removal of the cleaning block, preferably, a mounting hole connected to the lead hole is opened on the slider, the cleaning block is threadedly connected in the mounting hole, and an adjustment plate is fixedly provided at one end of the cleaning block.

[0009] In order to facilitate cleaning of the surface of the wire body, preferably, a through hole is opened in the cleaning block, and a brush is fixedly arranged in the through hole.

[0010] Preferably, the driving part includes: a knob rotatably arranged on the first turntable, wherein a limiting slot is opened on the first turntable, a screw is rotatably arranged in the limiting slot, two groups of screws are arranged, one end of the two groups of screws are fixedly connected, and the rotation directions of the two groups of screws are opposite; two groups of clamping plates are respectively slidably connected in the limiting slots, the two groups of clamping plates are respectively threadedly connected with the corresponding screws, and the knob is fixedly connected to one of the groups of screws, and a clamping pad with an arc-shaped structure is fixedly arranged on the clamping plate.

[0011] Preferably, a second turntable is rotatably arranged in the box, a winding roller is fixedly connected to the second turntable by bolts, and a third motor for driving the second turntable to rotate is fixedly arranged in the box.

[0012] Compared with the prior art, the utility model provides a reactor winding device, which has the following beneficial effects:

[0013] 1. The reactor winding device drives the lead screw to rotate by the first motor, and can drive the slider to slide up and down along the lead screw, so as to evenly wind the wire body on the reactor, avoid unevenness or knotting, and improve the winding quality;

[0014] 2. The reactor winding device has a cleaning block threadedly connected to the slider, and a brush is fixedly arranged in the cleaning block, so that the surface of the wire body can be cleaned, which helps to reduce dust on the surface of the wire body and improve the winding quality.

[0015] The parts not involved in the device are the same as the existing technology or can be implemented by the existing technology. The utility model drives the lead screw to rotate by the first motor, which can drive the slider to slide up and down along the lead screw, so as to evenly wind the wire body on the reactor, avoid unevenness or tangling, and improve the winding quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 A schematic diagram of the structure of a reactor winding device proposed in the utility model Figure 1 ;

[0017] Figure 2 A schematic diagram of the structure of a reactor winding device proposed in the utility model Figure 2 ;

[0018] Figure 3 This is a front view of a reactor winding device proposed by the utility model;

[0019] Figure 4 A reactor winding device proposed by the utility model Figure 3 Enlarged view of part A.

[0020] In the figure: 1. box body; 101. winding bin; 102. driving bin; 103. bin door; 2. slider; 201. mounting hole; 202. lead hole; 3. lead screw; 301. first motor; 302. guide rod; 4. cleaning block; 401. brush; 402. adjustment plate; 5. first turntable; 501. limit groove; 502. second motor; 6. second turntable; 601. third motor; 7. clamping plate; 701. clamping pad; 702. screw; 703. knob; 8. winding roller. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0022] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.

[0023] Example:

[0024] Reference Figure 1-Figure 4 A reactor winding device includes a box body 1, in which a winding bin 101 and a driving bin 102 are provided, the winding bin 101 is located directly above the driving bin 102, and a bin door 103 is rotatably provided on the box body 1. In order to facilitate observation of the winding situation in the winding bin 101, an observation window is provided on the bin door 103, and a control panel is fixedly provided on the bin door 103 for controlling the direction and speed of a first motor 301, a second motor 502 and a third motor 601 to improve the use effect. It also includes: a first turntable 5 is rotatably arranged in the box body 1, and the first turntable 5 is rotatably arranged in the winding bin 101, wherein a clamping plate 7 for clamping the reactor is slidably arranged on the first turntable 5, and we preferably symmetrically arrange two groups of clamping plates 7, and a second motor 502 for driving the first turntable 5 to rotate is fixedly arranged in the driving bin 102, and a driving unit for driving the clamping plate 7 to clamp is arranged on the first turntable 5. When in use, the reactor is placed on the first turntable 5, and then the two groups of clamping plates 7 are driven by the driving unit to fix the reactor on the first turntable 5. After the fixing is completed, the wire body is passed through the lead hole 202 on the slider 2, and then wound around the reactor, and then the second motor 502 is started to drive the first turntable 5 to rotate, so that the wire body can be wound around Winding on the inductor; a lead screw 3 is rotatably arranged in the winding bin 101, wherein a slider 2 is threadedly connected to the lead screw 3, a lead hole 202 is opened on the slider 2, a cleaning block 4 is arranged on the slider 2, and a first motor 301 for driving the lead screw 3 to rotate is fixedly arranged in the driving bin 102. When in use, the wire body is passed through the lead hole 202 on the slider 2 and then wound on the inductor. During this process, the first motor 301 drives the lead screw 3 to rotate, which can drive the slider 2 to slide up and down along the lead screw 3, so that the wire body is evenly wound on the inductor, avoiding unevenness or knotting, and improving the winding quality. Moreover, when the wire body slides over the slider 2, the cleaning block 4 can clean the dust on the surface of the wire body, further improving the winding quality.

[0025] When in use, the first motor 301 drives the screw 3 to rotate, which can drive the slider 2 to slide up and down along the screw 3, so that the wire can be evenly wound around the reactor, avoiding unevenness or tangling, and improving the winding quality; by threading the cleaning block 4 on the slider 2, a brush 401 is fixedly arranged in the cleaning block 4, the surface of the wire can be cleaned, which helps to reduce dust on the surface of the wire and improve the winding quality.

[0026] Reference Figure 2 A guide rod 302 is fixedly arranged in the winding bin 101, and the axis of the guide rod 302 is parallel to the axis of the lead screw 3. The end of the slider 2 away from the lead screw 3 is slidably connected to the guide rod 302. When in use, the guide rod 302 is fixedly arranged in the winding bin 101 to ensure reliable sliding of the slider 2 and avoid flipping that affects normal use.

[0027] Reference Figure 4 A mounting hole 201 connected to the lead hole 202 is provided on the slider 2, and the cleaning block 4 is threadedly connected to the mounting hole 201, that is, an external thread is fixedly provided on the outer wall of the cleaning block 4, and an internal thread is fixedly provided in the mounting hole 201, and an adjusting plate 402 is fixedly provided at one end of the cleaning block 4. The adjusting plate 402 is a polygon, which can be a triangle, a quadrilateral, a pentagon or a hexagon. Here, we prefer a regular hexagon. By threading the cleaning block 4 in the mounting hole 201, it is convenient to remove the cleaning block 4 for cleaning or replacement, and the adjusting plate 402 is designed as a regular hexagon, which is convenient for assembling and disassembling the cleaning block 4 by hand-tightening, thereby improving the use effect.

[0028] Reference Figure 4 A through hole is opened in the cleaning block 4, and a brush 401 is fixedly arranged in the through hole. When in use, the wire body is passed through the through hole and the lead hole 202 in turn. During the winding process, the brush 401 can clean the surface of the wire body, reduce the dust on the wire body, and improve the winding quality. Moreover, the through hole is in a trumpet shape, which is convenient for dust to fall from the through hole, thereby improving the use effect.

[0029] Reference Figure 2-Figure 3The driving part can use a cylinder or a hydraulic cylinder to drive the clamping plate 7 to slide for clamping. Here, according to the actual usage, the driving part is designed as follows: a knob 703 is rotatably arranged on the first turntable 5, wherein a limiting groove 501 is provided on the first turntable 5, and a screw 702 is rotatably arranged in the limiting groove 501. The screw 702 is provided with two groups, and one end of the two groups of screws 702 is fixedly connected, the axes of the two groups of screws 702 coincide, and the rotation directions of the two groups of screws 702 are opposite; the two groups of clamping plates 7 are respectively slidably connected in the limiting groove 501, and the two groups of screws 702 are rotated in opposite directions. The groups of clamping plates 7 are respectively threadedly connected to the corresponding screw rods 702, and the knob 703 is fixedly connected to one of the groups of screw rods 702. A clamping pad 701 with an arc-shaped structure is fixedly provided on the clamping plate 7. The material of the clamping pad 701 is rubber, polyurethane or plastic, preferably rubber. When in use, the two groups of screw rods 702 are rotated by the knob 703 to drive the two groups of clamping plates 7 to move closer to or away from each other, thereby fixing the inductor on the first turntable 5. In addition, the clamping pad 701 is fixedly provided on the clamping plate 7 to further improve the fixing effect.

[0030] Reference Figure 2 and Figure 3 A second turntable 6 is rotatably arranged in the winding bin 101, and a winding roller 8 is fixedly connected to the second turntable 6 by bolts. A ring is rotatably arranged on the bolt, which is convenient for driving the bolt to rotate through the ring, and is easy to assemble and disassemble. A third motor 601 for driving the second turntable 6 to rotate is fixedly arranged in the driving bin 102. When in use, the second turntable 6 is driven to rotate by the third motor 601, which facilitates the winding roller 8 to wind. Moreover, placing the winding roller 8 in the winding bin 101 can reduce the influence of the external environment on the winding roller 8 and improve the use effect.

[0031] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A reactor winding device, comprising a box (1), characterized in that: Also includes: Rotating a first rotating disk (5) disposed in the box (1), A clamping plate (7) for clamping the reactor is slidably arranged on the first rotating disk (5), and two groups of the clamping plates (7) are symmetrically arranged. A second motor (502) for driving the first rotating disk (5) to rotate is fixedly arranged in the box body (1), and a driving unit for driving the clamping plates (7) to clamp is arranged on the first rotating disk (5); Rotate a lead screw (3) disposed in the box (1), The lead screw (3) is threadedly connected to a slider (2), a lead hole (202) is provided on the slider (2), a cleaning block (4) is provided on the slider (2), and a first motor (301) for driving the lead screw (3) to rotate is fixedly provided in the box (1).

2. A reactor winding device according to claim 1, characterized in that: A guide rod (302) is fixedly arranged in the box body (1), the axis of the guide rod (302) is parallel to the axis of the lead screw (3), and one end of the slider (2) away from the lead screw (3) is slidably connected to the guide rod (302).

3. A reactor winding device according to claim 1, characterized in that: The slider (2) is provided with a mounting hole (201) which is in communication with the lead hole (202); the cleaning block (4) is threadedly connected in the mounting hole (201); and an adjustment plate (402) is fixedly provided at one end of the cleaning block (4).

4. A reactor winding device according to claim 1, characterized in that: A through hole is provided in the cleaning block (4), and a brush (401) is fixedly arranged in the through hole.

5. A reactor winding device according to claim 1, characterized in that: The driving unit comprises: Turning the knob (703) disposed on the first rotating disk (5), The first rotating disk (5) is provided with a limiting groove (501), a screw rod (702) is rotatably arranged in the limiting groove (501), two groups of the screw rods (702) are arranged, one end of the two groups of the screw rods (702) are fixedly connected, and the rotation directions of the two groups of the screw rods (702) are opposite; The two groups of clamping plates (7) are respectively slidably connected in the limiting grooves (501), the two groups of clamping plates (7) are respectively threadedly connected to the corresponding screw rods (702), and the knob (703) is fixedly connected to one group of screw rods (702), and a clamping pad (701) with an arc-shaped structure is fixedly arranged on the clamping plate (7).

6. A reactor winding device according to claim 1, characterized in that: A second turntable (6) is rotatably arranged in the box body (1), a winding roller (8) is fixedly connected to the second turntable (6) via bolts, and a third motor (601) for driving the second turntable (6) to rotate is fixedly arranged in the box body (1).

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