High-strength easily-connected conductive copper bar with pop-up sealing structure

By setting up a sealing mechanism in the connecting block of the conductive copper bar, the pop-up sealing structure solves the problem of lack of sealing at the connection of the conductive copper bar, and realizes a high-strength, easy-to-connect conductive copper bar, which improves the reliability and stability of the conductive sex.

CN222440960UActive Publication Date: 2025-02-07WUXI XINYUAN ELECTROMECHANICAL PRECISION MFG CO LTD
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Patent Information

Application Number
CN202421220920.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-31
Publication Date
2025-02-07
Estimated Expiration
2034-05-31

AI Technical Summary

Technical Problem

The existing conductive copper rows lack sealing when connected to the installed place, resulting in easy access to the connection and affecting the conductive effect.

Method used

A conductive copper bar with an ejected sealing structure is designed. By setting a sealing mechanism in the connecting block, the coupling of the telescopic rod and the bumps are used to achieve the ejection of the connecting block and the sealing gasket, thereby forming a sealing effect.

Benefits of technology

The sealing of the conductive copper row connection is realized to prevent dust and water from entering, thereby improving the reliability and stability of the conductivity, simplifying the connection process and reducing production costs.

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Abstract

The utility model relates to the field of conductive copper bars, in particular to a high-strength easily-connected conductive copper bar with a pop-up sealing structure, which comprises a conductive copper bar main body. And the insulating sleeve sleeves the conductive copper bar main body and is used for protecting the conductive copper bar main body. According to the high-strength easy-to-connect conductive copper bar with the pop-up sealing structure, the conductive copper bar main body, the fixing block, the sealing mechanism, the connecting piece and the mounting groove are arranged, so that the sealing structure can be popped up in the connecting process, and the connecting part is sealed; a fixed block at one end of a conductive copper bar main body is inserted into a mounting groove in a connecting piece, an extrusion block on one side of the fixed block is extruded in the insertion process, then the extrusion block pushes an internal telescopic rod, and first convex blocks arranged up and down extrude second convex blocks below two groups of connecting blocks in the telescopic process of the telescopic rod; and the connecting block and the sealing gasket are pushed to pop out of the fixing block through mutual collision, so that the joint is sealed.
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Description

Technical Field

[0001] The utility model relates to the field of conductive copper busbars, in particular to a high-strength and easy-to-connect conductive copper busbar with a pop-up sealing structure. Background Art

[0002] Conductive copper busbar is also called copper busbar. Copper busbar is an indispensable conductive material for manufacturing motor windings, high and low voltage electrical appliances, switch contacts, and wires for power distribution installation. Copper busbar has high mechanical properties, good electrical conductivity, thermal conductivity, excellent corrosion resistance, electroplating, brazing properties, beautiful metallic luster and good forming and processing properties. Therefore, various power transmission and transformation, electrical equipment, etc. made of it have been widely used in the power field.

[0003] After searching, a utility model conductive copper bar connection structure with publication number CN212033257U is found, comprising a first copper bar, a second copper bar and a bolt and nut mechanism, wherein the first copper bar and the second copper bar are connected by the bolt and nut mechanism, and the characteristic is that: one side of the first copper bar extends out of the upper copper bar and the lower copper bar, a gap is formed between the upper copper bar and the lower copper bar, the second copper bar is inserted in the gap, the lower end surface of the upper copper bar contacts the top surface of the second copper bar, the upper end surface of the lower copper bar contacts the bottom surface of the second copper bar, a second mounting hole is provided on the second copper bar, and a second mounting hole and a third mounting hole are provided on the upper copper bar and the lower copper bar respectively corresponding to the first mounting hole, the first copper bar and the second copper bar are electrically connected by screwing the bolt and nut mechanism into the second mounting hole, the first mounting hole and the third mounting hole, thereby increasing the contact area between the first copper bar and the second copper bar, improving the heat dissipation effect at the connection between the first copper bar and the second copper bar, reducing the area of ​​the copper bar connection that needs to be additionally increased during production, and reducing production costs.

[0004] The existing conductive copper busbar lacks a certain degree of sealing when connected to the place where it is installed, which makes it easy for dust and water to enter the connection, resulting in conductive overload and other situations. The conductive copper busbar connection structure in the above-mentioned comparative case is assembled by insertion and threading, but this connection method lacks sealing, which makes it easy for external dust or water to enter the connection, thereby affecting the conductive effect.

[0005] Therefore, it is necessary to invent a high-strength, easy-to-connect conductive copper busbar with a pop-up sealing structure to solve the above problems. Utility Model Content

[0006] The utility model aims to provide a high-strength, easy-to-connect conductive copper busbar with a pop-up sealing structure. The sealing structure is arranged in a connecting block. During the connection between the connecting block and the connecting piece, the telescopic rod and the upper and lower first protrusions push the second protrusion under the connecting block, so that the connecting block and the sealing gasket pop out in the connecting block, thereby forming a pop-up sealing arrangement to solve the problems raised in the above-mentioned background technology.

[0007] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a high-strength and easy-to-connect conductive copper busbar with a pop-up sealing structure, comprising a conductive copper busbar body;

[0008] An insulating sleeve is sleeved on the outside of the conductive copper busbar body to protect the conductive copper busbar body. A fixing block is fixedly connected to one side of the conductive copper busbar body. Limiting grooves are provided on both sides of the fixing block. A connecting piece is movably provided on the outside of the fixing block. A mounting groove is provided on the inner surface of the connecting piece.

[0009] A sealing mechanism is arranged inside the fixed block to improve the sealing performance;

[0010] The connecting components are arranged on both sides of the connecting piece and are used for connecting the conductive copper busbar body.

[0011] Preferably, an insulating layer is provided on the surface of the conductive copper busbar body, a high-strength pressure-resistant layer is provided below the insulating layer, and a high-temperature resistant layer is provided below the high-strength pressure-resistant layer.

[0012] Preferably, the insulating layer, the high-strength pressure-resistant layer and the high-temperature resistant layer are respectively arranged on the upper and lower sides of the conductive copper busbar body, the insulating layer is made of polyimide, the high-strength pressure-resistant layer is made of polyethylene fiber, and the high-temperature resistant layer is made of polyphenylene sulfide.

[0013] Preferably, the sealing mechanism includes a telescopic rod, an extrusion block, a first protrusion, a limiting sleeve, a first spring, a slide groove, a connecting block, a second protrusion, and a sealing gasket, the telescopic rod is arranged inside the fixed block, an extrusion block is fixedly installed at one end of the telescopic rod, first protrusions are fixedly installed on both sides above the telescopic rod, a limiting sleeve is provided on one side inside the fixed block, a first spring is provided inside the limiting sleeve, a connecting block is movably connected to the upper and lower sides of the interior of the fixed block, second protrusions are fixedly installed on both sides below the connecting block, and a sealing gasket is pasted on the top of the connecting block.

[0014] Preferably, both side surfaces of the interior of the fixing block are provided with sliding grooves, and the connecting block is connected to the fixing block in a limited sliding manner via the sliding grooves.

[0015] Preferably, the connecting assembly includes an insert rod, a fixed sleeve block, and a second spring. The insert rod is arranged on both sides of the connecting piece, a fixed sleeve block is fixedly installed on the outer side of the insert rod, a second spring is arranged on the outside of the insert rod, and the insert rod inside the connecting piece is limit-connected to the limit grooves on both sides of the fixed block.

[0016] In the above technical solution, the technical effects and advantages provided by the utility model are:

[0017] Through the arrangement of the conductive copper busbar body, the fixing block, the sealing mechanism, the connector and the mounting groove, a pop-up sealing structure can be realized during the connection process, so that the connection is sealed, and the fixing block at one end of the conductive copper busbar body is inserted into the mounting groove in the connector, and the extrusion block on one side of the fixing block is squeezed during the insertion process, and then the extrusion block pushes the internal telescopic rod, and the first protrusions arranged above and below the telescopic rod squeeze the second protrusions under the two groups of connecting blocks during the extension and retraction process, and the two collide with each other to push the connecting block and the sealing gasket to pop out from the fixing block, so as to seal the connection;

[0018] Through the arrangement of the conductive copper busbar body, the fixing block, the limiting groove, the connector, the mounting groove and the connecting assembly, it is convenient to connect the conductive copper busbar body with the connector. The fixing block at one end of the conductive copper busbar body is inserted into the connector inside the connector, and then the plug rods on both sides of the connector are pulled to extend and retract. The second spring outside the plug rod has a rebound effect, thereby pushing the plug rod to rebound and insert into the limiting grooves on both sides of the fixing block for limiting and fixing. Compared with the traditional threaded method, it is more convenient and quicker. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.

[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0021] Figure 2 This is a schematic diagram of the insulating sleeve structure of the utility model;

[0022] Figure 3 This is a schematic diagram of the main structure of the conductive copper busbar of the utility model;

[0023] Figure 4 This is a schematic diagram of the sealing mechanism structure of the utility model;

[0024] Figure 5 It is a schematic diagram of the structure of the connection component of the utility model.

[0025] Description of reference numerals:

[0026] 1. Conductive copper busbar body; 2. Insulating sleeve; 3. Insulating layer; 4. High-strength pressure-resistant layer; 5. High-temperature resistant layer; 6. Fixed block; 7. Limiting groove; 8. Sealing mechanism; 801. Telescopic rod; 802. Extrusion block; 803. First protrusion; 804. Limiting sleeve; 805. First spring; 806. Slide groove; 807. Connecting block; 808. Second protrusion; 809. Sealing pad; 9. Connecting piece; 10. Mounting groove; 11. Connecting assembly; 1101. Insert rod; 1102. Fixed sleeve block; 1103. Second spring. DETAILED DESCRIPTION

[0027] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings.

[0028] The utility model provides Figure 1-5 The high-strength and easy-to-connect conductive copper busbar with a pop-up sealing structure shown comprises a conductive copper busbar body 1;

[0029] The insulating sleeve 2 is sleeved on the outside of the conductive copper busbar body 1 to protect the conductive copper busbar body 1. A fixing block 6 is fixedly connected to one side of the conductive copper busbar body 1. The two side surfaces of the fixing block 6 are provided with limiting grooves 7. A connecting piece 9 is movably provided on the outside of the fixing block 6. The inner surface of the connecting piece 9 is provided with a mounting groove 10.

[0030] A sealing mechanism 8 is arranged inside the fixing block 6 to improve the sealing performance;

[0031] The connecting assembly 11 is arranged on both sides inside the connecting piece 9 and is used for connecting the conductive copper busbar body 1. The fixing block 6 at one end of the conductive copper busbar body 1 is inserted into the mounting groove 10 in the connecting piece 9. During the insertion process, the extrusion block 802 on one side of the fixing block 6 is squeezed. Then, the extrusion block 802 pushes the internal telescopic rod 801. During the telescopic process of the telescopic rod 801, the first protrusions 803 arranged above and below squeeze the second protrusions 808 under the two groups of connecting blocks 807. The two collide with each other to push the connecting block 807 and the sealing gasket 809 to pop out from the fixing block 6, thereby sealing the connection.

[0032] like Figure 1 and Figure 3 As shown, an insulating layer 3 is provided on the surface of the conductive copper busbar body 1, a high-strength pressure-resistant layer 4 is provided below the insulating layer 3, and a high-temperature resistant layer 5 is provided below the high-strength pressure-resistant layer 4. The overall strength of the conductive copper busbar body 1 is improved by the insulating layer 3, the high-strength pressure-resistant layer 4 and the high-temperature resistant layer 5.

[0033] like Figure 3As shown, the insulating layer 3, the high-strength pressure-resistant layer 4 and the high-temperature resistant layer 5 are respectively arranged on the upper and lower sides of the conductive copper busbar body 1, the insulating layer 3 is made of polyimide, the high-strength pressure-resistant layer 4 is made of polyethylene fiber, and the high-temperature resistant layer 5 is made of polyphenylene sulfide. The high-strength pressure-resistant layer 4 is made of polyethylene fiber, which has high strength, low elongation at break, and strong energy absorption ability, while the high-temperature resistant layer 5 is made of polyphenylene sulfide, which has the characteristics of high temperature resistance, corrosion resistance, radiation resistance, and flame retardancy.

[0034] like Figure 1 , Figure 2 and Figure 4 As shown, the sealing mechanism 8 includes a telescopic rod 801, an extrusion block 802, a first protrusion 803, a limiting sleeve 804, a first spring 805, a slide groove 806, a connecting block 807, a second protrusion 808, and a sealing pad 809. The telescopic rod 801 is arranged inside the fixed block 6, and the extrusion block 802 is fixedly installed at one end of the telescopic rod 801. The first protrusion 803 is fixedly installed on both sides of the upper side of the telescopic rod 801. A limiting sleeve 804 is arranged on one side of the inner side of the fixed block 6. The inner side of the limiting sleeve 804 A first spring 805 is provided, and a connecting block 807 is movably connected to the upper and lower sides of the fixed block 6. Second protrusions 808 are fixedly installed on both sides below the connecting block 807, and a sealing gasket 809 is pasted on the top of the connecting block 807. During the extension and retraction of the telescopic rod 801 in the fixed block 6, the first protrusions 803 provided above and below are used to squeeze the second protrusion 808 below the connecting block 807, so that the connecting block 807 and the sealing gasket 809 can be popped out of the fixed block 6, thereby forming a sealing effect.

[0035] like Figure 4 As shown, both side surfaces of the interior of the fixed block 6 are provided with slide grooves 806, and the connecting block 807 is connected to the fixed block 6 through the slide grooves 806 to limit the sliding connection. When the fixed block 6 pops out, the slide grooves 806 on both sides of the interior of the fixed block 6 are used to ensure stability during movement.

[0036] like Figure 1 and Figure 5 As shown, the connecting component 11 includes an insert rod 1101, a fixed sleeve block 1102, and a second spring 1103. The insert rod 1101 is arranged on both sides of the inside of the connecting member 9, and the fixed sleeve block 1102 is fixedly installed on one side of the outside of the insert rod 1101. The second spring 1103 is arranged on the outside of the insert rod 1101. The insert rod 1101 inside the connecting member 9 is limitedly connected with the limiting grooves 7 on both sides of the fixing block 6. The fixing block 6 at one end of the conductive copper busbar body 1 is inserted into the connecting member 9 inside the connecting member 9, and then the insert rods 1101 on both sides of the connecting member 9 are pulled to retract and retract. The second spring 1103 outside the insert rod 1101 has a rebound effect, thereby pushing the insert rod 1101 to rebound and insert into the limiting grooves 7 on both sides of the fixing block 6 for limited fixing. Compared with the traditional threaded method, it is more convenient and quicker.

[0037] The working principle of the utility model is as follows: first, the insulating sleeve 2 is put on the conductive copper busbar body 1 to play a protective role, and then the fixing block 6 at one end of the conductive copper busbar body 1 is inserted into the installation groove 10 in the connecting piece 9, and then the insertion rods 1101 on both sides of the connecting piece 9 are pulled. When the fixing block 6 is inserted to the bottom of the connecting piece 9, the insertion rod 1101 is released and the second spring 1103 outside has a rebound effect, thereby pushing the insertion rod 1101 to rebound and insert into the limiting grooves 7 on both sides of the fixing block 6 for limiting and fixing. This method is convenient for connection. At the same time, when the fixing block 6 is inserted into the connecting piece 9, the extrusion block 802 on one side of the fixing block 6 will be squeezed, and then the extrusion block 802 pushes the internal telescopic rod 801 During the process of squeezing and stretching, the first protrusions 803 arranged above and below the telescopic rod 801 squeeze the second protrusions 808 under the two groups of connecting blocks 807. The two collide with each other to push the connecting blocks 807 and the sealing gaskets 809 to pop out from the fixed block 6, thereby sealing the connection. The high-strength pressure-resistant layer 4 arranged inside the conductive copper busbar body 1 has high strength, low elongation at break, and strong energy absorption ability, and the high-temperature resistant layer 5 is made of polyphenylene sulfide and has the characteristics of high temperature resistance, corrosion resistance, radiation resistance, and flame retardancy, thereby enhancing the high strength of the overall conductive copper busbar body 1. In this way, the use process of the high-strength and easy-to-connect conductive copper busbar with a pop-up sealing structure is completed.

[0038] The above only describes some exemplary embodiments of the present invention by way of illustration. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A high-strength, easy-to-connect conductive copper busbar with a pop-up sealing structure, characterized in that: It comprises a conductive copper busbar body (1); An insulating sleeve (2) is sleeved on the outside of the conductive copper busbar body (1) and is used to protect the conductive copper busbar body (1); a fixing block (6) is fixedly connected to one side of the conductive copper busbar body (1); limiting grooves (7) are provided on both side surfaces of the fixing block (6); a connecting piece (9) is movably provided on the outside of the fixing block (6); and a mounting groove (10) is provided on the inner surface of the connecting piece (9); A sealing mechanism (8) is arranged inside the fixed block (6) and is used to improve sealing performance; The connection components (11) are arranged on both sides of the interior of the connection piece (9) and are used for connecting the conductive copper busbar body (1).

2. A high-strength and easy-to-connect conductive copper busbar with a pop-up sealing structure according to claim 1, characterized in that: An insulating layer (3) is provided on the surface of the conductive copper busbar body (1), a high-strength pressure-resistant layer (4) is provided below the insulating layer (3), and a high-temperature resistant layer (5) is provided below the high-strength pressure-resistant layer (4).

3. A high-strength and easy-to-connect conductive copper busbar with a pop-up sealing structure according to claim 2, characterized in that: The insulating layer (3), the high-strength pressure-resistant layer (4) and the high-temperature-resistant layer (5) are respectively arranged on the upper and lower sides of the conductive copper busbar body (1); the insulating layer (3) is made of polyimide, the high-strength pressure-resistant layer (4) is made of polyethylene fiber, and the high-temperature-resistant layer (5) is made of polyphenylene sulfide.

4. The high-strength and easy-to-connect conductive copper busbar with a pop-up sealing structure according to claim 1, characterized in that: The sealing mechanism (8) comprises a telescopic rod (801), an extrusion block (802), a first protrusion (803), a limiting sleeve (804), a first spring (805), a sliding groove (806), a connecting block (807), a second protrusion (808), and a sealing pad (809). The telescopic rod (801) is arranged inside the fixed block (6); one end of the telescopic rod (801) is fixedly mounted with the extrusion block (802); both sides above the telescopic rod (801) are fixedly mounted with the first protrusion (803); one side of the interior of the fixed block (6) is provided with a limiting sleeve (804); the interior of the limiting sleeve (804) is provided with a first spring (805); the upper and lower sides of the interior of the fixed block (6) are movably connected with the connecting block (807); the lower sides of the connecting block (807) are fixedly mounted with the second protrusions (808); and the sealing pad (809) is adhered to the top of the connecting block (807).

5. A high-strength and easy-to-connect conductive copper busbar with a pop-up sealing structure according to claim 4, characterized in that: Slide grooves (806) are provided on both inner side surfaces of the fixed block (6), and the connecting block (807) is connected to the fixed block (6) in a limited sliding manner via the slide grooves (806).

6. The high-strength and easy-to-connect conductive copper busbar with a pop-up sealing structure according to claim 1, characterized in that: The connecting assembly (11) comprises an insert rod (1101), a fixed sleeve block (1102), and a second spring (1103); the insert rod (1101) is arranged on both sides of the interior of the connecting member (9); a fixed sleeve block (1102) is fixedly mounted on one side of the exterior of the insert rod (1101); a second spring (1103) is arranged on the exterior of the insert rod (1101); and the insert rod (1101) inside the connecting member (9) is limit-connected to the limit grooves (7) on both sides of the fixed block (6).

Citation Information

Patent Citations

  • Conductive copper bar connecting structure

    CN212033257U