Self-cleaning device for new energy power station
By designing a self-cleaning device for photovoltaic power generation panels, using the combination of nozzles and rubber scrapers, the problem of the reduction in power generation efficiency caused by pollution of photovoltaic power generation panels is solved, and effective cleaning of difficult pollutants such as bird droppings is achieved. .
Patent Information
- Application Number
- CN202420700695.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-08
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-04-08
AI Technical Summary
Photovoltaic power generation panels are easily contaminated by wind, sand or other pollutants when exposed outdoors for a long time, resulting in a reduction in power generation efficiency. It is difficult for the existing technology to effectively remove difficult-to-removal pollutants such as bird droppings.
Design a self-cleaning device, including a mounting frame, a mounting beam and a nozzle, and the mounting beam is equipped with a driving mechanism, a T-shaped slide chute, a slider, a displacement mechanism and a buffer mechanism, and the cleaning liquid is sprayed by the nozzle and passed through the rubber scraper. Reciprocating motion to clean up.
Effective cleaning of the surface of photovoltaic power generation boards, especially pollutants that are difficult to clean, such as bird droppings, improve power generation efficiency, and protect the rubber scraper through a buffer mechanism to ensure the cleaning effect.
Smart Images

Figure CN222441640U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of photovoltaic power generation auxiliary equipment, and more specifically, to a self-cleaning device for a new energy power station. Background Art
[0002] A photovoltaic power station refers to a photovoltaic power generation system that uses solar energy and special materials such as crystalline silicon panels, inverters and other electronic components to generate electricity. It is connected to the power grid and transmits electricity to the grid. Photovoltaic power stations are green power development energy projects that the country encourages the most. Photovoltaic power generation products are mainly used in three aspects: one is to provide power for places without electricity; the second is solar daily electronic products, such as various solar chargers, solar street lights and various solar lawn lamps; the third is grid-connected power generation, which has been widely promoted and implemented in developed countries.
[0003] Photovoltaic panels are the main power generation equipment in photovoltaic power stations. Their power generation efficiency is affected by factors such as the duration and intensity of sunlight. Since photovoltaic power stations are generally built in vast areas, photovoltaic panels are exposed to the outdoor environment for a long time. Wind and sand or other pollutants can easily contaminate the photovoltaic panels, reducing the power generation efficiency of the photovoltaic panels. At present, pollutants on photovoltaic panels are generally cleaned manually on a regular basis or pre-installed with cleaning equipment on the photovoltaic panels. However, conventional flushing cannot effectively remove different pollutants, especially bird droppings, and can only be cleaned regularly in conjunction with manual cleaning. The utility model proposes a new solution to the above problems. Utility Model Content
[0004] In view of the problems existing in the prior art, the purpose of the present invention is to provide a self-cleaning device for a new energy power station to solve the technical problems mentioned in the background technology.
[0005] To solve the above problems, the utility model adopts the following technical solutions.
[0006] A self-cleaning device for a new energy power station comprises a mounting frame, a mounting beam and a nozzle, wherein the mounting frame is fixed to the outside of a photovoltaic power generation panel, the mounting beam is slidably connected to the mounting frame in a vertical direction, the nozzle is mounted on the mounting beam, driving mechanisms are respectively arranged at both ends of the mounting beam, and the ends of the mounting beam are slidably connected to the mounting frame through the driving mechanism, a T-shaped slide groove is provided on one side of the mounting beam close to the photovoltaic power generation panel, a slider is slidably connected in the T-shaped slide groove, a shifting mechanism and a buffering mechanism are arranged on the slider, the slider is transmission-connected to the mounting beam through the shifting mechanism, a rubber scraper is arranged at the working end of the buffering mechanism, a plurality of nozzles are arranged, and the plurality of nozzles are equidistantly mounted on the mounting beam, and the nozzles are located above the buffering mechanism,
[0007] The buffer mechanism comprises a base, a mounting block, a spring, a non-powered telescopic rod, an adjusting screw, and a first electric telescopic rod. A mounting groove is provided on the slider, and the base and the mounting block are slidably connected in the mounting groove. The spring and the non-powered telescopic rod are cooperated to be arranged in multiple groups, one end of the spring and one end of the non-powered telescopic rod are fixed to the base, the other end of the spring and the other end of the non-powered telescopic rod are fixed to the mounting block, one end of the adjusting screw is rotatably connected to the base, the other end of the adjusting screw is threadedly connected to the slider, the rubber scraper is rotatably connected to the mounting block, one end of the first electric telescopic rod is rotatably connected to the mounting block, and the other end of the first electric telescopic rod is rotatably connected to the end of the rubber scraper.
[0008] Preferably, the driving mechanism includes a servo motor, a first gear, a rack, a second electric telescopic rod, and a mounting seat, the mounting seat is fixed to the end of the mounting beam, a rectangular slide groove is provided on the mounting frame, the mounting seat is slidably connected in the rectangular slide groove, and a mounting cavity is provided on the mounting seat, the servo motor is bolted in the mounting cavity, the rack is embedded in the rectangular slide groove, the first gear is axially fixed to the working end of the servo motor, and the first gear passes through the mounting seat to engage with the rack, a plurality of lock holes are provided on the inner wall of the rectangular slide groove, the second electric telescopic rod is fixed in the mounting cavity, and the telescopic end of the second electric telescopic rod passes through the mounting seat and is plugged into one of the lock holes.
[0009] In any of the above schemes, it is preferred that the shifting mechanism includes a linear motor and a drive seat, the stator end of the linear motor is fixed to the lower end surface of the mounting beam along the direction of the mounting beam, and the mover end of the linear motor is fixed to the slider through the drive seat.
[0010] In any of the above schemes, preferably, a baffle is fixed to the middle part of the lower end surface of the mounting beam along its length direction, and the baffle is located between the nozzle and the slider.
[0011] In any of the above schemes, it is preferred that the top bolts of the mounting frame are connected to a liquid storage tank and a water pump, a water collecting trough is provided on the upper end surface of the liquid storage tank, the bottom of the water collecting trough is connected to the liquid storage tank, and a dustproof net is provided at the bottom of the water collecting trough, and the liquid storage tank is connected to the nozzle through a water pump.
[0012] In any of the above schemes, preferably, the bottom bolts of the installation frame are connected with a recovery tank, a filter screen is arranged in the recovery tank, a drain pipe is arranged on one side of the bottom of the recovery tank, and a control valve is arranged on the drain pipe.
[0013] Compared with the prior art, the advantages of the present invention are:
[0014] The design of the buffer mechanism and the rubber scraper in the utility model is that when the nozzle sprays the cleaning liquid or water onto the surface of the photovoltaic panel, and then as the mounting beam moves, the shift mechanism is used to move the rubber scraper to scrape and clean the surface of the photovoltaic panel. When encountering pollutants that are difficult to clean, such as bird droppings, the scraping can be repeated many times, and the buffer mechanism is used to give the rubber scraper a certain amount of vertical activity. Under the premise of ensuring the cleaning effect, the rubber scraper is protected, and a better cleaning effect can be achieved for various pollutants through reciprocating scraping. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the overall structure of the self-cleaning device used in a new energy power station of the utility model;
[0016] Figure 2 It is a schematic diagram of the connection structure between the buffer mechanism and the mounting beam;
[0017] Figure 3 It is a schematic diagram of the connection structure between the driving mechanism and the mounting frame.
[0018] Description of the numbers in the figure:
[0019] 1. Mounting frame; 2. Mounting beam; 3. Nozzle; 4. Driving mechanism; 5. T-type slide; 6. Sliding block; 7. Shifting mechanism; 8. Buffering mechanism; 9. Rubber scraper; 801. Base; 802. Mounting block; 803. Spring; 804. Unpowered telescopic rod; 805. Adjusting screw; 806. First electric telescopic rod; 601. Mounting slot; 401. Servo motor; 402. First gear; 403. Rack; 404. Second electric telescopic rod; 405. Mounting seat; 101. Rectangular slide; 406. Mounting cavity; 102. Lock hole; 701. Linear motor; 702. Driving seat; 10. Baffle; 11. Liquid storage tank; 12. Water pump; 13. Water collection tank; 14. Dust net; 15. Recovery tank; 16. Filter net; 17. Drain pipe; 18. Control valve. DETAILED DESCRIPTION
[0020] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model; it is obvious that the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments, and all other embodiments obtained by ordinary technicians in this field based on the embodiments of the utility model without making creative work are within the scope of protection of the utility model. Example
[0021] See also Figures 1 to 3A self-cleaning device for a new energy power station comprises a mounting frame 1, a mounting beam 2 and a nozzle 3. The mounting frame 1 is fixed to the outside of a photovoltaic power generation panel, the mounting beam 2 is slidably connected to the mounting frame 1 along the vertical direction, and the nozzle 3 is mounted on the mounting beam 2. The device is characterized in that: driving mechanisms 4 are respectively arranged at both ends of the mounting beam 2, and the end of the mounting beam 2 is slidably connected to the mounting frame 1 through the driving mechanism 4. A T-shaped slide groove 5 is provided on the side of the mounting beam 2 close to the photovoltaic power generation panel, and a slider 6 is slidably connected in the T-shaped slide groove 5. A shifting mechanism 7 and a buffering mechanism 8 are arranged on the slider 6. The slider 6 is transmission-connected to the mounting beam 2 through the shifting mechanism 7, and a rubber scraper 9 is arranged at the working end of the buffering mechanism 8. A plurality of nozzles 3 are arranged, and the plurality of nozzles 3 are equidistantly mounted on the mounting beam 2, and the nozzle 3 is located above the buffering mechanism 8.
[0022] The buffer mechanism 8 includes a base 801, a mounting block 802, a spring 803, an unpowered telescopic rod 804, an adjusting screw 805, and a first electric telescopic rod 806. A mounting groove 601 is provided on the slider 6. The base 801 and the mounting block 802 are slidably connected in the mounting groove 601. The spring 803 and the unpowered telescopic rod 804 are provided in multiple groups. One end of the spring 803 and one end of the unpowered telescopic rod 804 are fixed to the base 801, and the other end of the spring 803 and the other end of the unpowered telescopic rod 804 are fixed to the mounting block 802. One end of the adjusting screw 805 is rotatably connected to the base 801, and the other end of the adjusting screw 805 is threadedly connected to the slider 6. The rubber scraper 9 is rotatably connected to the mounting block 802, one end of the first electric telescopic rod 806 is rotatably connected to the mounting block 802, and the other end of the first electric telescopic rod 806 is rotatably connected to the end of the rubber scraper 9.
[0023] The design of the buffer mechanism 8 and the rubber scraper 9 is that when the nozzle 3 sprays the cleaning liquid or water onto the surface of the photovoltaic panel, and then as the mounting beam 2 moves, the shift mechanism 7 is used to move the rubber scraper 9 to scrape and clean the surface of the photovoltaic panel. When encountering pollutants that are difficult to clean, such as bird droppings, the scraping can be repeated many times, and the buffer mechanism 8 is used to give the rubber scraper 9 a certain amount of vertical activity. Under the premise of ensuring the cleaning effect, the rubber scraper 9 is protected, and a better cleaning effect can be achieved for a variety of pollutants by reciprocating scraping.
[0024] In this embodiment, the driving mechanism 4 includes a servo motor 401, a first gear 402, a rack 403, a second electric telescopic rod 404, and a mounting seat 405. The mounting seat 405 is fixed to the end of the mounting beam 2. A rectangular slide 101 is provided on the mounting frame 1. The mounting seat 405 is slidably connected in the rectangular slide 101, and a mounting cavity 406 is provided on the mounting seat 405. The servo motor 401 is bolted in the mounting cavity 406. The rack 403 is embedded in the rectangular slide 101. The first gear 402 is axially fixed to the working end of the servo motor 401, and the first gear 402 passes through the mounting seat 405 and meshes with the rack 403. The inner portion of the rectangular slide 101 is provided with a plurality of holes. A plurality of locking holes 102 are provided on the wall, and the second electric telescopic rod 404 is fixed in the mounting cavity 406, and the telescopic end of the second electric telescopic rod 404 passes through the mounting seat 405 and is plugged into one of the locking holes 102; when the cleaning process is completed, the second electric telescopic rod 404 remains in a retracted state, that is, the second electric telescopic rod 404 is disengaged from the locking hole 102, and then the servo motor 401 is started, and the servo motor 401 drives the first gear 402 to rotate, thereby driving the mounting beam 2 to move up and down along the rack 403. After the cleaning is completed, the servo motor 401 stops running, and the second electric telescopic rod 404 is extended and plugged into the corresponding locking hole 102, thereby completing the locking of the mounting beam 2.
[0025] In this embodiment, the shifting mechanism 7 includes a linear motor 701 and a driving seat 702. The stator end of the linear motor 701 is fixed to the lower end surface of the mounting beam 2 along the direction of the mounting beam 2, and the movable end of the linear motor 701 is fixed to the slider 6 through the driving seat 702. During the cleaning process, the linear motor 701 reciprocates according to a preset degree, thereby driving the slider 6 connected to the driving seat 702 to reciprocate along the direction of the mounting beam 2.
[0026] In this embodiment, a baffle 10 is fixed along the length direction of the middle part of the lower end surface of the mounting beam 2, and the baffle 10 is located between the nozzle 3 and the slider 6; the baffle 10 is used to block the cleaning liquid or water sprayed from the nozzle 3 to prevent the cleaning liquid or water from corroding the buffer mechanism 8 and the shift mechanism 7, thereby protecting the buffer mechanism 8 and the shift mechanism 7.
[0027] In this embodiment, the top bolts of the mounting frame 1 are connected to a liquid storage tank 11 and a water pump 12. A water collecting trough 13 is provided on the upper end surface of the liquid storage tank 11. The bottom of the water collecting trough 13 is connected to the liquid storage tank 11, and a dustproof net 14 is provided at the bottom of the water collecting trough 13. The liquid storage tank 11 is connected to the nozzle 3 through the water pump 12. The water collecting trough 13 is used to collect rainwater. When there is no collection requirement, an external cover plate can be set on the notch of the water collecting trough 13. The cleaning liquid or water in the liquid storage tank 11 is transported to the nozzle 3 for spraying out to clean the surface of the photovoltaic panel.
[0028] In this embodiment, a recovery tank 15 is bolted to the bottom of the mounting frame 1, a filter screen 16 is arranged in the recovery tank 15, a drain pipe 17 is arranged on one side of the bottom of the recovery tank 15, and a control valve 18 is arranged on the drain pipe 17; the recovery tank 15 is used to recycle and collect the cleaning waste liquid, and preliminarily filter it to facilitate centralized treatment or subsequent continued use.
[0029] The working process of the utility model is as follows:
[0030] During the cleaning process, the second electric telescopic rod 404 remains in a retracted state, that is, the second electric telescopic rod 404 is disengaged from the lock hole 102, and then the servo motor 401 is started, and the servo motor 401 drives the first gear 402 to rotate, thereby driving the mounting beam 2 to move up and down along the rack 403. During the cleaning process, the linear motor 701 reciprocates according to a preset degree, thereby driving the slider 6 connected to the drive seat 702 to reciprocate along the mounting beam 2. When the rubber scraper 9 runs to hard contaminants such as bird droppings that are difficult to clean, the rubber scraper 9 moves upward under the push of the contaminants, and the spring 803 and the unpowered telescopic rod 804 contract. When the rubber scraper 9 passes over the contaminants, it can be reconnected with the photovoltaic panel under the action of the spring 803 and the unpowered telescopic rod 804. The pollutants are fitted, and the pollutants can be removed by scraping repeatedly in this way. After cleaning, the servo motor 401 stops running, and the second electric telescopic rod 404 is extended and plugged into the corresponding lock hole 102 to complete the locking of the mounting beam 2; the design of the buffer mechanism 8 and the rubber scraper 9, when the nozzle 3 sprays the cleaning liquid or water onto the surface of the photovoltaic panel, and then as the mounting beam 2 moves, the shifting mechanism 7 is used to move the rubber scraper 9 to scrape and clean the surface of the photovoltaic panel. When encountering pollutants that are difficult to clean, such as bird droppings, the scraping can be repeated many times, and the buffer mechanism 8 is used to give the rubber scraper 9 a certain amount of vertical activity. Under the premise of ensuring the cleaning effect, the rubber scraper 9 is protected, and a better cleaning effect can be achieved for a variety of pollutants by reciprocating scraping.
[0031] The above is only a preferred specific implementation of the utility model; however, the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solution and improved ideas of the utility model within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model.
Claims
1. A self-cleaning device for a new energy power station, comprising a mounting frame (1), a mounting beam (2) and a nozzle (3), wherein the mounting frame (1) is fixed to the outside of a photovoltaic panel, the mounting beam (2) is slidably connected to the mounting frame (1) along a vertical direction, and the nozzle (3) is mounted on the mounting beam (2), characterized in that: The two ends of the mounting beam (2) are respectively provided with driving mechanisms (4), and the end of the mounting beam (2) is slidably connected to the mounting frame (1) through the driving mechanism (4). A T-shaped slide groove (5) is provided on the side of the mounting beam (2) close to the photovoltaic panel, and a slider (6) is slidably connected in the T-shaped slide groove (5). The slider (6) is provided with a shifting mechanism (7) and a buffer mechanism (8). The slider (6) is transmission-connected to the mounting beam (2) through the shifting mechanism (7). A rubber scraper (9) is provided at the working end of the buffer mechanism (8). A plurality of nozzles (3) are provided, and the plurality of nozzles (3) are installed on the mounting beam (2) at equal intervals, and the nozzles (3) are located above the buffer mechanism (8). The buffer mechanism (8) comprises a base (801), a mounting block (802), a spring (803), a non-powered telescopic rod (804), an adjustment screw (805), and a first electric telescopic rod (806); a mounting groove (601) is provided on the slider (6); the base (801) and the mounting block (802) are slidably connected in the mounting groove (601); the spring (803) and the non-powered telescopic rod (804) are arranged in a plurality of groups; one end of the spring (803) and one end of the non-powered telescopic rod (804) are fixed to the base. The electric telescopic rod (806) is mounted on a base (801), the other end of the spring (803) and the other end of the non-powered telescopic rod (804) are fixed on a mounting block (802), one end of the adjusting screw (805) is rotatably connected to the base (801), the other end of the adjusting screw (805) is threadedly connected to the slider (6), the rubber scraper (9) is rotatably connected to the mounting block (802), one end of the first electric telescopic rod (806) is rotatably connected to the mounting block (802), and the other end of the first electric telescopic rod (806) is rotatably connected to the end of the rubber scraper (9).
2. The self-cleaning device for a new energy power station according to claim 1, characterized in that: The driving mechanism (4) comprises a servo motor (401), a first gear (402), a rack (403), a second electric telescopic rod (404), and a mounting seat (405); the mounting seat (405) is fixed to the end of the mounting beam (2); a rectangular slide groove (101) is provided on the mounting frame (1); the mounting seat (405) is slidably connected in the rectangular slide groove (101); a mounting cavity (406) is provided on the mounting seat (405); the servo motor (401) is bolted in the mounting cavity (406); The rack (403) is embedded in the rectangular slide groove (101), the first gear (402) is axially fixed to the working end of the servo motor (401), and the first gear (402) passes through the mounting seat (405) to mesh with the rack (403), a plurality of lock holes (102) are provided on the inner wall of the rectangular slide groove (101), the second electric telescopic rod (404) is fixed in the mounting cavity (406), and the telescopic end of the second electric telescopic rod (404) passes through the mounting seat (405) and is inserted into one of the lock holes (102).
3. The self-cleaning device for a new energy power station according to claim 2, characterized in that: The displacement mechanism (7) comprises a linear motor (701) and a drive seat (702); the stator end of the linear motor (701) is fixed to the lower end surface of the mounting beam (2) along the direction of the mounting beam (2); and the mover end of the linear motor (701) is fixed to the slider (6) via the drive seat (702).
4. The self-cleaning device for a new energy power station according to claim 3 is characterized in that: A baffle (10) is fixed along the length direction of the middle portion of the lower end surface of the mounting beam (2), and the baffle (10) is located between the nozzle (3) and the sliding block (6).
5. The self-cleaning device for a new energy power station according to claim 1, characterized in that: The top of the installation frame (1) is bolted to a liquid storage tank (11) and a water pump (12); the upper end surface of the liquid storage tank (11) is provided with a water collecting trough (13); the bottom of the water collecting trough (13) is connected to the liquid storage tank (11); and a dustproof net (14) is provided at the bottom of the water collecting trough (13); the liquid storage tank (11) is connected to the nozzle (3) via the water pump (12).
6. The self-cleaning device for a new energy power station according to claim 5, characterized in that: The bottom of the installation frame (1) is bolted to a recovery tank (15), a filter screen (16) is arranged in the recovery tank (15), a drainage pipe (17) is arranged on one side of the bottom of the recovery tank (15), and a control valve (18) is arranged on the drainage pipe (17).