Recognition intelligent real-time monitoring rolling machine

Abstract

The utility model relates to the related field of rolling machines, in particular to an intelligent identification real-time monitoring rolling machine which comprises a rolling machine, a rolling barrel, a pressing plate, a hydraulic cylinder, a rotating barrel, a ceramic plate, a transmission shaft, a driven gear, a half gear, a motor, a pressure sensor, a controller, a wireless module and the like. According to the rolling machine disclosed by the utility model, the plurality of pressure sensors and the rotary drum are arranged, so that the pressure change of each part of the pressing plate can be monitored in real time through the plurality of pressure sensors, and the pressure data monitored by the pressure sensors can be compared and analyzed, so that the rolling process is further optimized; the pressure distribution on the whole rolling surface is more uniform, the tea quality is improved, the pressing plate is driven by the rotating cylinder to synchronously and horizontally rotate during use, the relative movement frequency of the tea and the ceramic plate can be increased through the rotation of the pressing plate and the revolution of the rolling barrel, the damage speed of tea cells is effectively increased, and the rolling time is shortened. And the production efficiency can be improved.

Description

Technical Field

[0001] The utility model relates to the field of rolling machines, in particular to an identification intelligent real-time monitoring rolling machine. Background Art

[0002] Tea rolling machine is a key equipment in the tea processing process. It is mainly used for the rolling process in the primary processing of tea. Rolling is an important step to form the specific shape of tea and promote the transformation of substances contained in tea. It uses external force to make the tea leaves curl and destroy the leaf cell structure, so as to better release the tea juice, increase the color, aroma and taste of the tea, and lay the foundation for subsequent fermentation (for certain types of tea) and drying processes.

[0003] The existing publication number is: CN205648853U, which provides an automatic pressurizing device for a tea rolling machine. By installing a pressure sensor on the pressing plate, the pressure of the pressing plate on the tea leaves during the rolling process can be detected, and the pressure is displayed on a liquid crystal display screen for user observation and recording.

[0004] The kneading machine is only equipped with one pressure sensor, which makes it difficult to monitor the pressure changes in various parts of the pressing plate in real time, and it is difficult to better optimize the kneading process based on the monitoring structure, making it difficult to ensure uniform pressure distribution on the tea kneading surface. In addition, the pressing plate is fixed in position when in use, which slows down the destruction of tea cells during tea kneading, increases the kneading time, and easily affects the tea production efficiency. Summary of the invention

[0005] Therefore, in order to solve the above-mentioned shortcomings, the utility model provides an identification intelligent real-time monitoring kneading machine to solve the above-mentioned technical problems.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: an identification intelligent real-time monitoring kneading machine, comprising a kneading machine, a kneading barrel arranged on the kneading machine, and a controller installed at the bottom of the early kneading machine, a pressing plate movably extends into the kneading barrel, a support frame displaced with the kneading barrel is installed on the top of the kneading machine, a hydraulic cylinder is fixed on the top of the support frame, and a lifting box located above the pressing plate is installed on the bottom piston rod of the hydraulic cylinder;

[0007] A rotating cylinder is rotatably installed in the lifting box, and a motor is fixedly installed on the top of the inner side of the lifting box;

[0008] The inner ring of the rotating cylinder is movably connected to the outer top of the pressure plate, and a plurality of pressure sensors are fixedly installed on the inner top of the rotating cylinder. The inner top surface of the rotating cylinder is connected to the pressure plate through a spring that is offset from the pressure sensor.

[0009] A transmission shaft is vertically mounted on the top surface of the rotating cylinder;

[0010] The transmission shaft is rotatably connected to the inner side of the lifting box, and a driven gear is sleeved on the transmission shaft, and a half gear meshing with the driven gear is arranged outside the driven gear, and the half gear is connected to the bottom output shaft of the motor;

[0011] The pressure input end of the pressure sensor is in contact with the top surface of the pressure plate;

[0012] The motor and the pressure sensor are both electrically connected to the controller.

[0013] Preferably, a ceramic plate is provided on the bottom end surface of the pressing plate.

[0014] Preferably, a wireless module is provided in the controller, and the wireless module is electrically connected to the controller.

[0015] Preferably, the pressure sensors above the pressure plate are distributed in a ring shape with equal intervals.

[0016] Preferably, a plurality of balls are movably embedded in the side surface of the rotating cylinder, and the balls are rollingly connected to the inner sides of grooves formed on the inner wall of the lifting box.

[0017] Preferably, the pressing plate is in a T-shaped shape that is smaller at the top and larger at the bottom, and the outer bottom of the pressing plate is flush with the side surface of the lifting box.

[0018] Preferably, the hydraulic cylinder is perpendicular to the top surface of the lifting box.

[0019] Beneficial effects of the utility model:

[0020] The utility model is provided with a plurality of pressure sensors and a rotating drum, and the pressure changes of various parts of the pressing plate can be monitored in real time through the plurality of pressure sensors, and comparative analysis can be performed based on the pressure data monitored by the pressure sensors, so as to further optimize the kneading process, ensure a more uniform pressure distribution on the entire kneading surface, and improve the quality of the tea leaves; and when in use, the pressing plate is driven by the rotating drum to rotate synchronously horizontally, and the rotation of the pressing plate plus the revolution of the kneading barrel can increase the relative movement frequency of the tea leaves and the ceramic plate, effectively accelerate the destruction speed of the tea leaves cells, shorten the kneading time, and is conducive to improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the structure of the utility model;

[0022] Figure 2 It is a schematic diagram of the front cross-sectional structure of the lifting box of the utility model;

[0023] Figure 3 It is a schematic diagram of the top view distribution structure of the pressure sensor of the utility model.

[0024] Among them: kneading machine-1, kneading barrel-2, pressing plate-3, supporting frame-4, hydraulic cylinder-5, lifting box-6, rotating cylinder-7, ceramic plate-8, transmission shaft-9, driven gear-10, half gear-11, motor-12, pressure sensor-13, spring-14, ball-15, controller-16, wireless module-17. DETAILED DESCRIPTION

[0025] In order to further explain the technical solution of the present utility model, it is described in detail through specific embodiments below.

[0026] like Figure 1 As shown, the utility model provides an identification intelligent real-time monitoring kneading machine, comprising a kneading machine 1, a kneading barrel 2 arranged on the kneading machine 1, and a controller 16 installed at the bottom of the kneading machine 1. A pressing plate 3 is movably inserted into the kneading barrel 2 for squeezing tea leaves;

[0027] In this embodiment, a ceramic plate 8 is disposed on the bottom end surface of the pressing plate 3. The bottom end surface of the ceramic plate 8 is not easy to be adhered to by impurities, and is more convenient to clean;

[0028] like Figures 1 to 3 As shown, in this embodiment, a support frame 4 is installed on the top of the kneading machine 1, which is offset from the kneading barrel 2. A hydraulic cylinder 5 is locked and fixed on the top of the support frame 4. A lifting box 6 located above the pressing plate 3 is installed on the bottom piston rod of the hydraulic cylinder 5, which is used to control the lifting box 6 to move vertically up and down above the kneading barrel 2;

[0029] A circular rotating cylinder 7 is rotatably installed in the lifting box 6. The rotating cylinder 7 can rotate horizontally along the inner wall of the lifting box 6 to drive the pressing plate 3 to rotate horizontally synchronously. A motor 12 is locked and fixed on the top of the inner side of the lifting box 6.

[0030] In this embodiment, a wireless module 17 is provided in the controller 16, and the wireless module 17 is electrically connected to the controller 16, so as to facilitate the transmission of the data monitored by the pressure sensor 13 to the control background by wireless transmission;

[0031] In this embodiment, the wireless module 17 adopts a WIFI module, and its data transmission is relatively stable;

[0032] The inner ring of the rotating cylinder 7 is movably connected to the outer top of the pressing plate 3, and a plurality of pressure sensors 13 are fixedly installed on the inner top of the rotating cylinder 7. The pressure applied by the pressing plate 3 to the tea leaves can be monitored by the pressure sensors 13, so as to timely adjust the pressure applied by the pressing plate 3 to the tea leaves. The inner top surface of the rotating cylinder 7 is connected to the pressing plate 3 through a spring 14 which is offset from the pressure sensor 13.

[0033] A transmission shaft 9 is vertically fixedly mounted on the top surface of the rotating cylinder 7;

[0034] The transmission shaft 9 is rotatably connected to the inner side of the lifting box 6. The transmission shaft 9 can rotate horizontally in the lifting box 6 to drive the rotating cylinder 7 to rotate synchronously horizontally. A driven gear 10 is sleeved on the transmission shaft 9. A half gear 11 meshing with the driven gear 10 is arranged outside the driven gear 10. The half gear 11 is connected to the bottom output shaft of the motor 12 to realize the horizontal rotation of the half gear 11 driven by the motor 12. Finally, the half gear 11 cooperates with the driven gear 10 to drive the transmission shaft 9, the rotating cylinder 7 and the pressing plate 3 to rotate horizontally, thereby improving the efficiency of tea rolling.

[0035] The pressure input end of the pressure sensor 13 is in contact with the top surface of the pressure plate 3;

[0036] The motor 12 and the pressure sensor 13 are both electrically connected to the controller 16, so that the motor 12 can be controlled by the controller 16, and the pressure detected by the pressure sensor 13 can be displayed by the controller 16;

[0037] Among them, the pressure sensors 13 above the pressing plate 3 are distributed in a ring shape with equal spacing, so as to better monitor the pressure on different parts of the pressing plate 3;

[0038] In this embodiment, a plurality of balls 15 are movably embedded in the side surface of the rotating cylinder 7, and the balls 15 are rollingly connected to the inner side of the grooves provided on the inner wall of the lifting box 6, and the balls 15 cooperate with the grooves to provide auxiliary positioning for the rotating cylinder 7, thereby improving the stability of the rotating cylinder 7 during rotation;

[0039] In this embodiment, the pressing plate 3 is a T-shaped shape with a small top and a large bottom, and the outer bottom of the pressing plate 3 is flush with the side surface of the lifting box 6, so that the pressing plate 3 and the lifting box 6 can stably enter the kneading barrel 2;

[0040] The hydraulic cylinder 5 is perpendicular to the top surface of the lifting box 6, so that the hydraulic cylinder 5 can drive the lifting box 6 to move up and down stably.

[0041] In this embodiment, the wireless module 17 is wirelessly connected to the external smart phone, which is a prior art and will not be described in detail.

[0042] When in use, the hydraulic cylinder 5 is connected to an external hydraulic device, and the hydraulic device controls the piston rod of the hydraulic cylinder 5 to move vertically up and down;

[0043] Specifically, when rolling the tea leaves, the tea leaves are placed in the rolling barrel 2, and the lifting box 7 is driven to move vertically downward by controlling the hydraulic cylinder 5. The lifting box 7 drives the rotating cylinder 7, the pressing plate 3 and the ceramic plate 8 to move downward, so that the ceramic plate 8 moves downward into the rolling barrel 2 and contacts the top surface of the tea leaves. The pressing plate 3 and the ceramic plate 8 squeeze the tea leaves while continuously moving downward, and the pressure on the tea leaves at different positions is monitored and identified in real time by the multiple pressure sensors 13 provided, and the monitoring results are transmitted to the controller 16, and the monitoring and identification data are transmitted to the external wirelessly connected smart phone through the wireless module 17, so as to realize intelligent and remote monitoring of the pressure applied by the pressing plate 3 to the tea leaves, so as to facilitate the subsequent timely adjustment and optimization of the rolling process, and the pressure applied by the pressing plate 3 to the tea leaves can also be adjusted in time by controlling the hydraulic cylinder 5 to drive the pressing plate 3 to move vertically, so as to achieve a moderate pressure applied by the pressing plate 3 to the tea leaves;

[0044] The kneading machine 1 is controlled to start and drive the kneading barrel 2, tea leaves and the pressing plate 3 to rotate, and the tea leaves in the kneading barrel 2 are gradually kneaded into strips due to the pressure of the pressing plate 3;

[0045] During the tea rolling process, the half gear 11 can be driven to rotate by starting the motor 12. When the half gear 11 rotates one circle and contacts the driven gear 10, it drives the driven gear 10 to rotate a corresponding angle. The driven gear 10 drives the rotating cylinder 7, the pressing plate 3 and the ceramic plate 8 to rotate a corresponding angle through the transmission shaft 9. The pressing plate 3 rotates to different positions of the kneading barrel 2 to more comprehensively monitor the pressure exerted on the tea leaves at different positions. The horizontal rotation of the pressing plate 3 plus the revolution of the kneading barrel 2 can increase the relative motion frequency of the tea leaves and the ceramic plate 8, effectively accelerate the destruction speed of the tea leaves cells, and help improve production efficiency.

[0046] The above description is only a preferred example of the present invention and is not intended to limit the present invention. Although the present invention is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions described in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. An identification intelligent real-time monitoring rolling machine, comprising a rolling machine, a rolling barrel arranged on the rolling machine, and a controller installed at the bottom of the rolling machine, wherein a pressing plate is movably extended into the rolling barrel; It is characterized in that A support frame displaced from the kneading barrel is installed on the top of the kneading machine, a hydraulic cylinder is fixed on the top of the support frame, and a lifting box located above the pressing plate is installed on the bottom piston rod of the hydraulic cylinder; A rotating cylinder is rotatably installed in the lifting box, and a motor is fixedly installed on the top of the inner side of the lifting box; The inner ring of the rotating cylinder is movably connected to the outer top of the pressure plate, and a plurality of pressure sensors are fixedly installed on the inner top of the rotating cylinder. The inner top surface of the rotating cylinder is connected to the pressure plate through a spring that is offset from the pressure sensor. A transmission shaft is vertically mounted on the top surface of the rotating cylinder; The transmission shaft is rotatably connected to the inner side of the lifting box, and a driven gear is sleeved on the transmission shaft, and a half gear meshing with the driven gear is arranged outside the driven gear, and the half gear is connected to the bottom output shaft of the motor; The pressure input end of the pressure sensor is in contact with the top surface of the pressure plate; The motor and the pressure sensor are both electrically connected to the controller.

2. According to claim 1, the intelligent real-time monitoring rolling machine is characterized in that: A ceramic plate is arranged on the bottom end surface of the pressing plate.

3. According to claim 1, the intelligent real-time monitoring rolling machine is characterized in that: The controller is provided with a wireless module, and the wireless module is electrically connected to the controller.

4. According to claim 1, the intelligent real-time monitoring rolling machine is characterized in that: The pressure sensors above the pressure plate are distributed in a ring shape with equal intervals.

5. According to claim 1, the intelligent real-time monitoring rolling machine is characterized in that: A plurality of balls are movably embedded in the side surface of the rotating cylinder, and the balls are rollingly connected with the inner sides of the grooves formed on the inner wall of the lifting box.

6. According to claim 1, the intelligent real-time monitoring rolling machine is characterized in that: The pressing plate is in a T-shaped shape with a small top and a large bottom, and the outer bottom of the pressing plate is flush with the side surface of the lifting box.

7. According to claim 1, the intelligent real-time monitoring rolling machine is characterized in that: The hydraulic cylinder is perpendicular to the top end surface of the lifting box.

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