Temperature control system of cut tobacco dryer

By designing a wire dryer temperature control system including sorting equipment rack, air inlet duct, adjustment mechanism and exhaust mechanism, the shortcomings of the existing system in regulating the supply pressure and air flow uniformity are solved, and the The system is stable and has efficient and reliable temperature control.

CN222443123UActive Publication Date: 2025-02-11CHINA TOBACCO HENAN IND CO LTD
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Patent Information

Application Number
CN202420995407.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-09
Publication Date
2025-02-11
Estimated Expiration
2034-05-09

AI Technical Summary

Technical Problem

The existing wire dryer temperature control system has insufficient requirements in regulating the supply air pressure and air flow uniformity, resulting in excessive temperature fluctuations or inability to stabilize within the set range.

Method used

A wire dryer temperature control system including a sorting equipment rack, air inlet duct, adjustment mechanism and exhaust mechanism is designed. Through the design of the adjustment mechanism and exhaust mechanism, a uniform exhaust effect is achieved, ensuring uniform air flow in the entire system, and controlling the expansion and contraction of the electric push rod through the controller to adjust the exhaust volume and air supply pressure.

Benefits of technology

The stable operation of the wire dryer temperature control system is achieved, ensuring the uniformity of air flow and the stability of air supply pressure, and improving the efficiency and reliability of the system.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a temperature control system of a cut tobacco dryer. The temperature control system comprises a sorting equipment rack, an air inlet pipe, an adjusting mechanism and an exhaust mechanism. The sorting equipment rack is in bilateral symmetry and is provided with a vertical stand pipe, a cross beam and a longitudinal beam. The air inlet pipe is located below the left longitudinal beam and connected with the heating mechanism. The adjusting mechanism is located at the lower end of the right longitudinal beam and comprises a sliding sleeve, a push rod seat and an electric push rod, the sliding sleeve sleeves the top of the vertical stand pipe, lifting beams are fixed to the two sides of the sliding sleeve, the push rod seat is fixed to the stand pipe, the electric push rod is connected with the push rod seat, and a telescopic rod is led out of a lifting beam through hole. Racks are fixed to the lower portions of the lifting beams and meshed with the gears. The exhaust mechanism comprises a fixed outer sleeve and a rotary inner sleeve, the outer sleeve is fixed between the vertical pipes, fixed exhaust holes are formed in the surface of the outer sleeve, movable exhaust holes are formed in the surface of the inner sleeve and correspond to the fixed exhaust holes, one end of each movable exhaust hole is connected with a gear, and the air outlet amount is synchronously controlled through gear rotation. According to the system, stable temperature control and air flow can be kept in the operation process, the production efficiency is improved, and the product quality is ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of tobacco, in particular to a temperature control system of a tobacco drying machine. Background Art

[0002] The tobacco dryer temperature control system is a system used to control the temperature inside the tobacco dryer. The tobacco dryer is a device used to heat and dry tobacco leaves, and is commonly used in the tobacco processing industry. The tobacco leaves undergo a heating and drying process inside the tobacco dryer to achieve the appropriate moisture content and quality. The temperature control system plays a key role in the tobacco dryer. It can monitor and adjust the temperature inside the tobacco dryer to ensure that the tobacco leaves are properly heated and dried, and avoid overheating or overcooling that may cause the quality of the tobacco leaves to deteriorate or the equipment to be damaged. Existing tobacco dryer temperature control systems usually include temperature sensors, controllers, and actuators. The temperature sensor is used to monitor the temperature changes inside the tobacco dryer in real time and transmit the data to the controller. Based on the sensor data and preset parameters, the controller controls the actuators (such as heating elements, fans, etc.) to adjust the temperature of the tobacco dryer to keep it within the set range.

[0003] Tobacco leaves need to be precisely heated and dried during the processing, and temperatures that are too high or too low will affect the quality of the tobacco leaves. The temperature control system can ensure that the tobacco leaves are heated and dried at appropriate temperatures, thereby ensuring the stable quality of the final product. If the parameters of the control system are improperly set or adjusted inaccurately, the temperature of the tobacco drying machine may fluctuate too much or fail to stabilize within the set range. The prior art changes the air supply volume by changing the air pressure at the air supply source. In fact, because there are many branches in the air supply pipeline and a large number of air outlets, it is impossible to ensure that different exhaust ports have equal outlet pressures by simply changing the air supply source. For example, the outlet pressure closer to the air source is sufficient, while the outlet pressure farther away from the air source is insufficient, resulting in uneven exhaust volume with the air supply pressure. Utility Model Content

[0004] The technical problem to be solved by the utility model is to provide a temperature control system for a wire drying machine, which overcomes the above-mentioned shortcomings of the prior art, can effectively realize the stable operation of the temperature control system of the wire drying machine, ensure the uniformity of air flow and the stability of air supply pressure, and improve the efficiency and reliability of the system.

[0005] The technical problem to be solved by the utility model is achieved through the following technical solutions:

[0006] A temperature control system for a tofu drying machine, comprising:

[0007] The sorting equipment frame includes two vertical risers that are symmetrical to each other, and a horizontal beam and a longitudinal beam are fixed to the upper part of the vertical risers;

[0008] An air inlet pipe is located below the left longitudinal beam of the sorting equipment frame and arranged along the left longitudinal beam, and the inlet end of the air inlet pipe is connected to the heating mechanism;

[0009] An adjusting mechanism is arranged at the lower end of the right longitudinal beam of the sorting equipment frame, and the adjusting mechanism includes a sliding sleeve, a push rod seat, and an electric push rod. The sliding sleeve is arranged on the top of the outer side of the vertical standpipe, and lifting beams are fixed on the left and right sides of the sliding sleeve; the push rod seat is fixed on the vertical standpipe, the electric push rod is matched and connected with the push rod seat, and the telescopic rod at the top of the electric push rod can be led out from the through hole on the lifting beam; a rack is vertically fixed to the lower part of the lifting beam, and the rack sealing sleeve is arranged in the vertical standpipe; the rack is meshed and connected with the gear;

[0010] The exhaust mechanism includes a fixed outer sleeve, which is fixed between two vertical risers that are symmetrical on the left and right and is connected to the inner cavity of the vertical risers. The surface of the fixed outer sleeve is provided with a plurality of fixed exhaust holes; a rotating inner sleeve is provided inside the fixed outer sleeve, and the surface of the inner sleeve is provided with a plurality of dynamic exhaust holes corresponding to the positions of the fixed exhaust holes. One end of the inner sleeve is connected to a gear, and the air outlet size of the exhaust mechanism is synchronously controlled by the rotation of the gear.

[0011] Preferably, in the above technical solution, the lifting beam is arranged in parallel below the right longitudinal beam of the sorting equipment frame, and the electric push rod controls the telescopic movement through a controller, thereby controlling the relative distance between the lifting beam and the longitudinal beam to achieve adjustment of the exhaust volume.

[0012] Preferably, in the above technical solution, the top end of the rack is fixed to the bottom of the lifting beam located on the left side of the sliding sleeve. When the lifting beam moves upward or downward driven by the electric push rod, the rack simultaneously performs lifting motion and drives the gear to rotate, thereby synchronously controlling the air outlet size of the exhaust mechanism.

[0013] Preferably, in the above technical solution, the outlet end of the air inlet duct is located in the vertical riser on the left side of the sorting equipment frame and is connected to the exhaust mechanism.

[0014] Preferably, in the above technical solution, the fixed exhaust holes are evenly spaced on the surface of the fixed outer sleeve, and the line connecting the midpoints of the multiple fixed exhaust holes is a straight line; the dynamic exhaust holes are evenly spaced on the surface of the inner sleeve, and the line connecting the midpoints of the multiple dynamic exhaust holes is a straight line.

[0015] Preferably, in the above technical solution, a through hole is provided at a position of the lifting beam corresponding to the telescopic rod at the top, the telescopic rod can be led out from the through hole, and the top of the telescopic rod of the electric push rod is fixed under the longitudinal beam.

[0016] Preferably, in the above technical solution, the sorting equipment frame is a frame structure.

[0017] The above technical solution of the utility model has the following beneficial effects:

[0018] The overall design of this application is reasonable and easy to operate. The exhaust volume can be controlled by adjusting the telescopic length of the electric push rod, which improves the convenience and efficiency of operation. Through the design of the adjustment mechanism and the exhaust mechanism, a uniform exhaust effect can be achieved, ensuring uniform air flow in the entire system and avoiding the occurrence of local over-high or over-low temperatures.

[0019] The exhaust volume of the present application is adjustable: by controlling the extension and retraction of the electric push rod by the controller, the relative distance between the lifting beam and the longitudinal beam can be adjusted, and then the air volume of the exhaust mechanism can be adjusted, so that the system can flexibly adjust the exhaust volume as needed. Balanced air supply pressure: the design of the exhaust mechanism can ensure that each exhaust port can adjust the exhaust volume synchronously, and always keep the air supply pressure of each exhaust port balanced, and can provide balanced and sufficient air supply pressure regardless of its distance from the air source.

[0020] The present application can achieve stable operation of the system through the structural design of the sliding sleeve, the push rod seat and the electric push rod, as well as the coordination of the rack and the gear, ensure the normal operation of the adjustment mechanism and the exhaust mechanism, and improve the reliability and stability of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] The accompanying drawings, which are incorporated in and constitute a part of the specification, illustrate embodiments of the present invention and, together with the description, serve to explain the principles of the present invention.

[0022] Figure 1 This is a schematic diagram of the structure of the temperature control system of the utility model;

[0023] Figure 2 for Figure 1 A schematic diagram of the enlarged structure of the middle part A;

[0024] Figure 3 for Figure 2 Schematic diagram of disassembly status;

[0025] Figure 4 It is a schematic diagram of the assembly relationship of the exhaust mechanism.

[0026] In the figure: 1-sorting equipment frame; 2-air inlet pipe; 3-adjusting mechanism; 4-exhaust mechanism; 11-vertical riser; 12-crossbeam; 13-longitudinal beam; 31-sliding sleeve; 32-push rod seat; 33-electric push rod; 34-lifting beam; 35-rack; 36-gear; 41-fixed outer sleeve; 42-fixed exhaust hole; 43-rotating inner sleeve; 44-dynamic exhaust hole. DETAILED DESCRIPTION

[0027] Various exemplary embodiments of the present invention will now be described in detail with reference to the accompanying drawings. It should be noted that unless otherwise specifically stated, the relative arrangements of components and steps, numerical expressions and numerical values ​​set forth in these embodiments do not limit the scope of the present invention.

[0028] like Figure 1 As shown, a temperature control system for a tofu drying machine includes: a sorting equipment frame 1, an air inlet pipe 2, an adjustment mechanism 3 and an exhaust mechanism 4, etc.

[0029] like Figure 2 As shown, the sorting equipment frame 1 is a frame structure, including: a vertical standpipe 11, a crossbeam 12 and a longitudinal beam 13, and the crossbeam 12 and the longitudinal beam 13 are fixed to the upper part of the vertical standpipe 11. Specifically, an air inlet pipe 2 is arranged along the left longitudinal beam 13 of the sorting equipment frame 1, and the inlet end of the air inlet pipe 2 is connected to the heating mechanism. An adjustment mechanism 3 is arranged at the right longitudinal beam 13 of the sorting equipment frame 1.

[0030] like Figure 3 As shown, the adjustment mechanism 3 includes: a sliding sleeve 31, a push rod seat 32, an electric push rod 33, a lifting beam 34, a rack 35 and a gear 36. The sliding sleeve 31 is sleeved on the outer top of the vertical riser 11, and the left and right sides of the sliding sleeve 31 are respectively fixedly connected to the lifting beam 34. The electric push rod 33 is installed on one side of the sliding sleeve 31. The lifting beam 34 arranged at a position corresponding to the electric push rod 33 is provided with a through hole. When the electric push rod 33 is fixed to the push rod seat 32, the telescopic rod of the electric push rod 33 is led out from the through hole, and the top of the telescopic rod of the electric push rod 33 is fixed below the longitudinal beam 13.

[0031] like Figure 3 In the embodiment, a rack 35 is vertically fixed at the lower part of the lifting beam 34 , and the rack 35 is sealed and sleeved on the inner side of the vertical riser 11 .

[0032] The exhaust mechanism 4 includes a fixed outer sleeve 41, a fixed exhaust hole 42, a rotating inner sleeve 43 and a dynamic exhaust hole 44. Figure 3 and Figure 4As shown, the fixed outer sleeve 41 is fixed between adjacent vertical risers 11, and is at least connected to the inner cavity of the vertical riser 11 on the left. A series of fixed exhaust holes 42 are evenly distributed on the surface of the fixed outer sleeve 41. A rotating inner sleeve 43 is matched and mounted inside the fixed outer sleeve 41. A gear 36 is installed at the right end of the rotating inner sleeve 43, and the gear 36 is meshed with the rack 35. A series of dynamic exhaust holes 44 are evenly distributed on the surface of the rotating inner sleeve 43, and it is ensured that the width of adjacent dynamic exhaust holes 44 is consistent with the width of adjacent fixed exhaust holes 42, and each dynamic exhaust hole 44 corresponds to the position of the fixed exhaust hole 42. When the rotating inner sleeve 43 is rotated, the degree of correspondence between the dynamic exhaust hole 44 and the fixed exhaust hole 42 can be changed. When the dynamic exhaust hole 44 is directly opposite to the fixed exhaust hole 42, the air volume is the largest. When the two are partially misaligned, the air volume becomes smaller. When the two are completely misaligned, no air is exhausted. Thus, the controller controls the extension and retraction of the electric push rod 33, thereby controlling the relative distance between the lifting beam 34 and the longitudinal beam 13. A series of racks 35 are carried under each lifting beam 34. When the lifting beam 34 moves up and down, a series of racks 35 move up and down at the same time. Each rack 35 can drive a series of gears 36 to rotate. When each gear 36 rotates, the exhaust volume of the exhaust mechanism 4 of the corresponding group can synchronously control the size of the air outlet. The above device can ensure uniform exhaust and keep each exhaust port able to synchronously adjust the exhaust volume, always ensuring that each exhaust port has a balanced and sufficient air supply pressure regardless of the distance from the air source.

[0033] In actual operation, when the wire drying machine is started, the controller starts to monitor the temperature and air flow, and the sensor monitors the temperature inside the wire drying machine in real time and transmits the data to the controller. According to the temperature monitoring data, the controller adjusts the relative distance between the lifting beam 34 and the longitudinal beam 13 by controlling the telescopic length of the electric push rod 33. This will affect the air volume of the exhaust mechanism 4 to adjust the air flow in the system. As the telescopic length of the electric push rod 33 is adjusted, the rotating inner sleeve 43 in the exhaust mechanism 4 will rotate, changing the degree of correspondence between the dynamic exhaust hole 44 and the fixed exhaust hole 42, thereby adjusting the air volume. Through the design of the exhaust mechanism 4, the system can achieve uniform exhaust, ensure uniform air flow inside the entire wire drying machine, and avoid local temperatures that are too high or too low. The design of the exhaust mechanism 4 can keep the air supply pressure of each exhaust port balanced, and can provide balanced and sufficient air supply pressure regardless of its distance from the air source. The controller monitors the temperature, air flow and exhaust volume in real time, and adjusts them according to the set parameters to ensure stable operation of the system. Through the above real-time process adjustment and monitoring, the tofu drying machine temperature control system can maintain stable temperature control and air flow during operation, improve production efficiency and ensure product quality.

[0034] Although the present invention has been disclosed in the above embodiments, it is not intended to limit the present invention. Any person skilled in the art can make various choices and modifications without departing from the spirit and scope of the present invention. Therefore, the protection scope of the present invention is limited by the claims and their equivalents.

Claims

1. A temperature control system for a tofu drying machine, characterized in that: include: A sorting equipment frame (1), comprising two vertical risers (11) that are symmetrical to each other, wherein a cross beam (12) and a longitudinal beam (13) are fixed to the upper part of the vertical risers (11); An air inlet pipe (2) is located below the left longitudinal beam of the sorting equipment frame (1) and is arranged along the left longitudinal beam, and the inlet end of the air inlet pipe (2) is connected to the heating mechanism; An adjusting mechanism (3) is arranged at the lower end of the right longitudinal beam of the sorting equipment frame (1), and the adjusting mechanism (3) comprises a sliding sleeve (31), a push rod seat (32), and an electric push rod (33). The sliding sleeve (31) is sleeved on the top of the outer side of the vertical standpipe (11), and lifting beams (34) are fixed on the left and right sides of the sliding sleeve (31); the push rod seat (32) is fixed on the vertical standpipe (11), and the electric push rod (33) is matched and connected with the push rod seat (32), and the telescopic rod at the top of the electric push rod (33) can be led out from the through hole on the lifting beam (34); a rack (35) is vertically fixed at the lower part of the lifting beam (34), and the rack (35) is sealed and sleeved in the vertical standpipe (11); the rack (35) is meshed and connected with a gear (36); An exhaust mechanism (4) comprises a fixed outer sleeve (41) fixed between two vertical standpipes (11) that are symmetrical on both sides and communicated with the inner cavity of the vertical standpipes (11); a plurality of fixed exhaust holes (42) are arranged on the surface of the fixed outer sleeve (41); a rotating inner sleeve (43) is arranged inside the fixed outer sleeve (41); a plurality of dynamic exhaust holes (44) corresponding to the positions of the fixed exhaust holes (42) are arranged on the surface of the inner sleeve (43); one end of the inner sleeve (43) is connected to a gear (36); and the air outlet size of the exhaust mechanism (4) is synchronously controlled by the rotation of the gear (36).

2. The temperature control system of the tofu drying machine according to claim 1, characterized in that: The lifting beam (34) is arranged in parallel below the right longitudinal beam of the sorting equipment frame (1), and the electric push rod (33) is controlled to move in a telescopic manner by a controller, thereby controlling the relative distance between the lifting beam (34) and the longitudinal beam (13), thereby achieving adjustment of the exhaust volume.

3. The temperature control system of the tofu drying machine according to claim 2, characterized in that: The top end of the rack (35) is fixed to the bottom of the lifting beam located on the left side of the sliding sleeve (31). When the lifting beam (34) moves upward or downward under the drive of the electric push rod (33), the rack (35) simultaneously performs a lifting movement and drives the gear (36) to rotate, thereby synchronously controlling the air outlet size of the exhaust mechanism (4).

4. The temperature control system of the tofu drying machine according to claim 1, characterized in that: The outlet end of the air inlet pipe (2) is located in the left vertical standpipe (11) of the sorting equipment frame (1) and is connected to the exhaust mechanism (4).

5. The temperature control system of the tofu drying machine according to claim 1, characterized in that: The fixed exhaust holes (42) are distributed at equal intervals on the surface of the fixed outer sleeve (41), and a line connecting the midpoints of the plurality of fixed exhaust holes (42) is a straight line; the dynamic exhaust holes (44) are distributed at equal intervals on the surface of the inner sleeve (43), and a line connecting the midpoints of the plurality of dynamic exhaust holes (44) is a straight line.

6. The temperature control system of the tofu drying machine according to claim 1, characterized in that: The lifting beam (34) is provided with a through hole at a position corresponding to the telescopic rod at the top of the (33), and the telescopic rod can be led out from the through hole, and the top of the telescopic rod of the electric push rod (33) is fixed below the longitudinal beam (13).

7. The temperature control system of the tofu drying machine according to claim 1, characterized in that: The sorting equipment frame (1) is a frame structure.