Natural separation type cutting fluid saving device

Abstract

The utility model belongs to the field of environmental protection and energy conservation, and particularly relates to a natural separation type cutting fluid saving device which comprises a supporting frame, two side plates, a fluid drainage pipe, a fixed cover plate, a movable cover plate and a blocking frame. The supporting frame comprises a supporting plate and a bottom plate, the supporting plate is provided with a first end and a second end, the bottom plate is obliquely provided with a high end and a low end, and the first end of the supporting plate is connected with the low end of the bottom plate; the two side plates are installed on the two sides of the supporting frame. The liquid discharge pipe is mounted on the side plate and is communicated with the interior of the support frame; the fixed cover plate is obliquely mounted on a supporting plate of the supporting frame; the movable cover plate is provided with an inclined area and an arc-shaped drainage area, the upper end of the inclined area of the movable cover plate is hinged to the fixed cover plate, and the lower end of the inclined area is integrally connected with the arc-shaped drainage area. The two ends of the blocking frame are detachably connected with the side plates, and the blocking frame is located below the arc-shaped drainage area of the movable cover plate. According to the utility model, the high-efficiency separation is realized by utilizing the physical property difference of a cut object and a cutting fluid which naturally fall under the action of gravity.

Description

Technical Field

[0001] The utility model belongs to the field of environmental protection and energy saving, in particular to a natural separation type cutting fluid saving device. Background Art

[0002] In the metal processing industry, the use of cutting fluids not only increases costs, but also creates a burden on the environment. Existing separation technologies often require additional power support, and the installation and modification of existing equipment is costly and complex to operate.

[0003] Chinese patent CN117532051A discloses a CNC machine tool that is convenient for solid-liquid separation and collection, including a machine tool body, a workbench is provided in the machine tool body, a workbench through hole is provided on the workbench, a three-layer separation device for separating cutting fluid and waste materials of different sizes is provided between the cutting fluid collection box and the workbench through hole, a driving mechanism for driving the separation device to move and rotate is provided on the collection device body, and the separation device includes a first filter layer from top to bottom, a second filter layer penetrating the separation device is provided below the first filter layer, and a third filter layer for filtering grease in the cutting fluid is provided below the second filter layer.

[0004] This patent has a complex structure and requires additional equipment such as a drive mechanism, which increases the burden on the system and consumes manpower and material resources. Utility Model Content

[0005] The purpose of the utility model is to overcome the shortcomings of the prior art and provide a natural separation cutting fluid saving device which does not require external power, is easy to install and has low cost, so as to reduce operating costs and respond to environmental protection requirements.

[0006] The technical solution adopted by the utility model to solve the technical problem is:

[0007] The utility model provides a naturally separated cutting fluid saving device, comprising: a support frame, two side plates, a drainage pipe, a fixed cover plate, a movable cover plate, and a blocking frame; the support frame comprises a support plate and a bottom plate, the support plate having a first end and a second end, the bottom plate is tilted and has a high end and a low end, the first end of the support plate is connected to the low end of the bottom plate; the two side plates are installed on both sides of the support frame; the drainage pipe is installed on the side plates and is connected to the inside of the support frame; the fixed cover plate is tilted on the support plate of the support frame; the movable cover plate has an inclined area and an arc-shaped drainage area, the upper end of the inclined area of ​​the movable cover plate is hinged to the fixed cover plate, and the lower end of the inclined area is integrally connected to the arc-shaped drainage area; the two ends of the blocking frame are detachably connected to the side plates, and the blocking frame is located below the arc-shaped drainage area of ​​the movable cover plate.

[0008] Furthermore, it also includes a connecting piece, which is connected to the second end of the support plate.

[0009] Furthermore, the connecting member includes a receiving groove, a filter plate and a blocking rod, one end of the receiving groove is connected to the second end of the support plate, the filter plate is installed on the fixed cover plate, and the blocking rod is installed above the filter plate.

[0010] Furthermore, two hanging slots are formed at both ends of the blocking frame, and the hanging slots have an upper elliptical hole and a lower rectangular hole. Two hanging parts are respectively provided on the two side plates. When the blocking frame is installed, the hanging parts are moved from the lower rectangular hole into the upper elliptical hole. When the blocking frame is disassembled, the hanging parts are moved out from the lower rectangular hole.

[0011] Furthermore, a stop plate is provided at the high end of the bottom plate.

[0012] Furthermore, the upper end of the inclined area of ​​the movable cover plate is hinged to the fixed cover plate via a hinge.

[0013] The advantages and positive effects of the utility model are:

[0014] 1. The utility model utilizes a fixed cover plate and a movable cover plate, and utilizes the difference in physical properties of the cutting material and the cutting fluid when they fall naturally under the action of gravity, so that the cutting material falls along the fixed cover plate and the movable cover plate to the cutting material collection device outside the collection tank, and the cutting fluid flows back to the collection tank inside the device along the curved surface of the movable cover plate, thereby realizing efficient separation.

[0015] 2. The support frame of the utility model is tilted downward from the high end to the low end, so that the cutting fluid collected in the collection tank can flow out naturally from the drain pipe along the inclination.

[0016] 3. The movable cover of the device is hinged to the fixed cover, so the movable cover can be opened upwards to facilitate cleaning of the collection tank. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the overall structure of the natural separation type cutting fluid saving device of the utility model;

[0018] Figure 2 It is a partial structural schematic diagram of the natural separation type cutting fluid saving device of the utility model;

[0019] Figure 3 for Figure 2 A side view of a naturally separated cutting fluid saving device;

[0020] Figure 4 This is a schematic diagram of the structure of the support frame of the utility model;

[0021] Figure 5 This is a schematic diagram of the structure of the blocking frame of the utility model;

[0022] Figure 6 It is a structural schematic diagram of the side plate and the hanging member of the utility model;

[0023] Figure 7 It is a structural schematic diagram of a natural separation type cutting fluid saving device according to an embodiment of the utility model;

[0024] Figure 8 It is a structural schematic diagram of a natural separation type cutting fluid saving device according to another embodiment of the utility model;

[0025] Fig. 9 It is a structural schematic diagram of a natural separation type cutting fluid saving device according to another embodiment of the utility model;

[0026] Fig.10 It is a structural schematic diagram of a natural separation type cutting fluid saving device according to another embodiment of the utility model;

[0027] Fig.11 It is a structural schematic diagram of a natural separation type cutting fluid saving device according to another embodiment of the utility model.

[0028] The above drawings include the following reference numerals:

[0029] 1-support frame; 11-support plate; 111-first end; 112-second end; 12-bottom plate; 121-high end; 122-low end; 2-side plate; 3-drain pipe; 4-fixed cover plate; 5-movable cover plate; 51-inclined area; 52-arc drainage area; 6-blocking frame; 61-hanging slot hole; 611-upper elliptical hole; 612-lower rectangular hole; 62-hanging member; 7-connecting member; 71-receiving groove; 72-filter plate; 73-blocking rod; 8-stop plate. DETAILED DESCRIPTION

[0030] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present utility model will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0031] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meanings as commonly understood by ordinary technicians in the technical field to which this application belongs.

[0032] In the description of the present utility model, it should be understood that the terms "upper", "lower", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the said features. In the description of the present utility model, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined.

[0033] like Figure 1 , Figure 2 As shown, the utility model provides a natural separation type cutting fluid saving device, comprising: a support frame 1, two side plates 2, a drain pipe 3, a fixed cover plate 4, a movable cover plate 5, and a blocking frame 6. The natural separation type cutting fluid saving device of the utility model is installed together with the cutting fluid filtering device as its auxiliary device.

[0034] like Figure 3 , Figure 4 As shown, the support frame 1 includes a support plate 11 and a bottom plate 12, wherein the support plate 11 has a first end 111 and a second end 112, and the bottom plate 12 is tilted to have a high end 121 and a low end 122, and the first end 111 of the support plate 11 is connected to the low end 122 of the bottom plate 12; the two side plates 2 are installed on both sides of the support frame 1; the drain pipe 3 is installed on the side plate 2 and communicates with the inside of the support frame 1. The internal space of the support frame 1, the side plate 2, the fixed cover plate 4, and the movable cover plate 5 of the utility model together constitute a collection tank, wherein the support frame 1 tilts downward from the high end 121 to the low end 122, so that the cutting fluid collected in the collection tank can flow out naturally from the drain pipe 3 along the tilt angle. In order to prevent the cutting fluid from flowing out from the other end, a stop plate 8 is provided at the high end 121 of the bottom plate 12.

[0035] like Figure 1-Figure 3As shown, the fixed cover plate 4 is obliquely installed on the support plate 11 of the support frame 1, wherein the lower angle between the fixed cover plate 4 and the support plate 11 of the support frame 1 can be set to 75 degrees, so as to facilitate the cutting fluid and the cutting material to slide down better; the movable cover plate 5 has an inclined area 51 and an arc-shaped drainage area 52, the upper end of the inclined area 51 of the movable cover plate 5 is hinged to the fixed cover plate 4 by a hinge, and the lower end of the inclined area 51 is integrally connected to the arc-shaped drainage area 52. The utility model is provided with a fixed cover plate 4 and a movable cover plate 5, and utilizes the difference in physical properties of the cutting material and the cutting fluid when they fall naturally under the action of gravity, so that the cutting material falls along the fixed cover plate 4 and the movable cover plate 5 to the cutting material collection device outside the collection tank, and the cutting fluid flows back to the collection tank inside the device along the arc surface of the movable cover plate 5, so as to achieve efficient separation. That is, the utility model uses two separation layers with different angles and arc surfaces, and utilizes the physical property difference between the cutting material and the cutting fluid when they fall naturally under the action of gravity. The cutting material falls directly vertically, while the cutting fluid flows along the arc surface, thereby achieving separation of the two. The movable cover plate 5 of the device is hinged to the fixed cover plate 4, and the movable cover plate 5 can be opened upward to facilitate cleaning of the collection tank.

[0036] like Figure 5-Figure 6 As shown, both ends of the blocking frame 6 are detachably connected to the side plate 2, the blocking frame 6 is located below the arc-shaped drainage area 52 of the movable cover plate 5, and two ends of the blocking frame 6 are formed with two hanging slots 61, the hanging slots 61 have an upper elliptical hole 611 and a lower rectangular hole 612, and two hanging parts 62 are respectively provided on the two side plates 2. When the blocking frame 6 is installed, the hanging parts 62 are moved from the lower rectangular hole 612 into the upper elliptical hole 611, and when the blocking frame 6 is disassembled, the hanging parts 62 are moved out of the lower rectangular hole 612. The gap between the blocking frame 6 and the movable cover plate 5 can be adjusted so that the cutting fluid can pass through and the cutting object is blocked, which plays a role of blocking and separating again.

[0037] The natural separation type cutting fluid saving device can be provided with a connecting piece 7, and the connecting piece 7 is connected to the second end 112 of the support plate 11. The connecting piece 7 is used to receive the cutting object and the cutting fluid, and guide the two into the natural separation type cutting fluid saving device. According to the machine type, the natural separation type cutting fluid saving device is used on CNC machine tools. Different manufacturers have developed different settings specifically, such as Figure 1 , Figure 7-Figure 11 In one specific embodiment, Fig.11 As shown, the connecting member 7 includes a receiving groove 71, a filter plate 72 and a blocking rod 73, one end of the receiving groove 71 is connected to the second end 112 of the support plate 11, the filter plate 72 is installed on the fixed cover plate 4, and the blocking rod 73 is installed above the filter plate 72.

[0038] The device can be flexibly installed on the outside or inside according to the structure of the existing processing equipment, without making major changes to the existing equipment, and is suitable for a variety of working environments and equipment. 9 devices of different specifications have been developed to meet the needs of different users, and have been recognized and praised by the market. The main purpose of the utility model is to save energy and protect the environment in the cutting process in the metal processing industry, and is particularly suitable for production enterprises that pursue cost-effectiveness and environmental friendliness.

[0039] The above description is only the preferred embodiment of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A natural separation type cutting fluid saving device, characterized in that: include: A support frame (1), the support frame (1) comprising a support plate (11) and a bottom plate (12), the support plate (11) having a first end (111) and a second end (112), the bottom plate (12) being inclined and having a high end (121) and a low end (122), the first end (111) of the support plate (11) being connected to the low end (122) of the bottom plate (12); Two side plates (2), the two side plates (2) being mounted on two sides of the support frame (1); a liquid discharge pipe (3), the liquid discharge pipe (3) being mounted on the side plate (2) and communicating with the interior of the support frame (1); A fixed cover plate (4), the fixed cover plate (4) being obliquely mounted on the support plate (11) of the support frame (1); A movable cover plate (5), the movable cover plate (5) comprising an inclined area (51) and an arc-shaped drainage area (52), the upper end of the inclined area (51) of the movable cover plate (5) being hinged to the fixed cover plate (4), and the lower end of the inclined area (51) being integrally connected to the arc-shaped drainage area (52); A blocking frame (6), both ends of which are detachably connected to the side plate (2), and the blocking frame (6) is located below the arc-shaped drainage area (52) of the movable cover plate (5).

2. The natural separation cutting fluid saving device according to claim 1, characterized in that: It also comprises a connecting member (7), wherein the connecting member (7) is connected to the second end (112) of the supporting plate (11).

3. The natural separation cutting fluid saving device according to claim 2, characterized in that: The connecting member (7) comprises a receiving groove (71), a filter plate (72) and a blocking rod (73); one end of the receiving groove (71) is connected to the second end (112) of the support plate (11); the filter plate (72) is mounted on the fixed cover plate (4); and the blocking rod (73) is mounted above the filter plate (72).

4. The natural separation cutting fluid saving device according to claim 3 is characterized in that: Two hanging slots (61) are formed at both ends of the blocking frame (6), and the hanging slots (61) have an upper elliptical hole (611) and a lower rectangular hole (612). Two hanging members (62) are respectively provided on the two side plates (2). When the blocking frame (6) is installed, the hanging members (62) are moved from the lower rectangular hole (612) into the upper elliptical hole (611). When the blocking frame (6) is disassembled, the hanging members (62) are moved out of the lower rectangular hole (612).

5. The natural separation cutting fluid saving device according to claim 4, characterized in that: The upper end (121) of the bottom plate (12) has a stop plate (8).

6. The natural separation cutting fluid saving device according to claim 5, characterized in that: The upper end of the inclined area (51) of the movable cover plate (5) is hinged to the fixed cover plate (4) via a hinge.

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