Polymer solution stirring kettle
By designing a polymer solution stirring tank with a servo motor and a complex gear system, the problem of uneven mixing of polymer solutions in the prior art is solved, and more efficient mixing effect and better processing quality are achieved.
Patent Information
- Application Number
- CN202421243697.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-03
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-06-03
AI Technical Summary
In the stirring process, existing polymer solution stirring tanks are prone to form large bubbles or local liquid phase unevenness, resulting in poor mixing effect of polymer solution and affecting processing quality.
A polymer solution stirring tank including a servo motor, multiple gears and a stirring rod was designed. The gear system is driven by the servo motor to realize the complex rotation mode of the stirring rod, enhance the mixing uniformity of the solution, and is equipped with a cleaning mechanism to clean the kettle. Inner wall of the body.
Through this design, the mixing effect of the polymer solution is significantly improved, and the mixing uniformity is improved, which avoids bubble formation and liquid phase inhomogeneity, thereby improving the processing quality of the polymer solution and meeting the needs of users.
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Figure CN222446100U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of chemical bioengineering, in particular to a polymer solution stirring kettle. Background Art
[0002] A polymer solution refers to a solution obtained by dissolving a polymer compound in an appropriate solvent. A polymer compound is a macromolecular compound composed of many repeating units connected by chemical bonds, such as polyethylene, polypropylene, polystyrene, etc.
[0003] When preparing and processing polymer materials, it is usually necessary to dissolve these polymer compounds in a solvent to form a polymer solution. A stirring tank is required during the dissolution and mixing work to promote the polymer reaction and improve production efficiency and product quality.
[0004] Most of the polymer solution stirring kettles currently available on the market only use a motor to drive the stirring rod to rotate to mix the solution in the stirring kettle during the stirring and mixing work. However, since the polymer solution is prone to form large bubbles or local liquid phase unevenness during the stirring process, the mixing effect of the polymer solution is reduced, which in turn affects the processing quality of the polymer solution and cannot meet the needs of users. Utility Model Content
[0005] In order to make up for the above shortcomings, the utility model provides a polymer solution stirring kettle, which aims to improve the problem of uneven mixing of the polymer solution in the polymer solution stirring kettle during stirring in the prior art, which affects its processing quality.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a polymer solution stirring kettle, comprising a support frame, one side of four support frames is fixedly connected to the same kettle body, a kettle cover is arranged on the top of the kettle body, a servo motor is fixedly connected to the middle part of the top end of the kettle cover, the output end of the servo motor passes through the kettle cover and is fixedly connected to a first rotating rod, the bottom end of the first rotating rod is fixedly connected to a curved rod, the bottom end of the curved rod is rotatably connected to a first gear, the outer bottom of the first rotating rod is rotatably connected to a hollow column, the inside of the hollow column is rotatably connected to a second hollow gear ring, the second hollow gear ring is meshingly connected to the first gear, the inner bottom of the hollow column is rotatably connected to a second rotating rod, the top of the second rotating rod is fixedly connected to a fixed rod, the top of the fixed rod is fixedly connected to a second gear, the second gear is meshingly connected to the first gear, the outer side of the hollow column is rotatably connected to a circular ring, a plurality of stirring rods are fixedly connected to the outer sides of the first rotating rod and the second rotating rod at equal distances, and a cleaning mechanism is arranged on the inner side of the kettle body.
[0007] As a further description of the above technical solution:
[0008] The cleaning mechanism includes a driving gear, which is fixedly connected to the upper and middle part of the outer side of the first rotating rod. The right end of the inner top of the kettle cover is rotatably connected with a movable shaft, and the outer side of the movable shaft is fixedly connected with a driven gear, and the driven gear is meshingly connected with the driving gear. The inner top of the kettle cover is rotatably connected with a first hollow gear ring, and the first hollow gear ring is meshingly connected with the driven gear. A plurality of special-shaped scrapers are fixedly connected around the bottom of the first hollow gear ring, and connecting rods are fixedly connected to the left and right sides of the circular ring, and one end of the connecting rod is fixedly connected to one side of the corresponding special-shaped scraper.
[0009] As a further description of the above technical solution:
[0010] The top front side of the kettle cover is connected with a liquid inlet, the bottom of the kettle body is connected with a liquid outlet, and the bottom end of the liquid outlet is threadedly connected with a sealing cover.
[0011] As a further description of the above technical solution:
[0012] The left side of the kettle body is fixedly connected with a controller, and the controller is electrically connected to the servo motor.
[0013] As a further description of the above technical solution:
[0014] A protective cover is arranged on the outer side of the controller, and one end of the protective cover is rotatably connected to the left side of the kettle body.
[0015] As a further description of the above technical solution:
[0016] Bolts are threadedly connected to the left and right sides of the kettle cover, and one end of the bolts passes through the kettle cover and the kettle body in sequence.
[0017] As a further description of the above technical solution:
[0018] The sizes of the plurality of special-shaped scrapers all match the internal size of the kettle body.
[0019] As a further description of the above technical solution:
[0020] An observation window is arranged in the middle of the front side of the kettle body.
[0021] The utility model has the following beneficial effects:
[0022] 1. In the utility model, the servo motor can drive the first rotating rod to rotate clockwise, and the first gear at the bottom of the first rotating rod will rotate accordingly, and the second gear will rotate counterclockwise, thereby driving the second rotating rod to rotate counterclockwise, so that the polymer solution can be mixed more evenly, thereby improving the mixing effect of the polymer solution, will not affect the processing quality of the polymer solution, and can meet the needs of users.
[0023] 2. In the utility model, when the first rotating rod rotates, the driving gear on the outside thereof will rotate accordingly, and the driven gear will also rotate due to the meshing with the first rotating rod. At this time, the first hollow gear ring will also rotate, thereby driving the special-shaped scraper to rotate and scrape away the impurities remaining on the inner wall of the kettle body. It is relatively simple for the staff to clean the inner wall of the kettle body, thereby improving the practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 A three-dimensional diagram of a polymer solution stirring kettle proposed by the utility model;
[0025] Figure 2 This is a structural cross-sectional view of a polymer solution stirring kettle proposed by the utility model;
[0026] Figure 3 This is a schematic diagram of a partial structure of a polymer solution stirring kettle proposed by the utility model when viewed from above;
[0027] Figure 4 The utility model is a partial structural cross-sectional view of a polymer solution stirring kettle.
[0028] Legend:
[0029] 1. Support frame; 2. Cleaning mechanism; 201. Driving gear; 202. Movable shaft; 203. Driven gear; 204. First hollow gear ring; 205. Special-shaped scraper; 3. Kettle body; 4. Kettle cover; 5. Servo motor; 6. First rotating rod; 7. Curved rod; 8. First gear; 9. Hollow column; 10. Second hollow gear ring; 11. Second rotating rod; 12. Fixed rod; 13. Second gear; 14. Ring; 15. Connecting rod; 16. Stirring rod; 17. Liquid outlet; 18. Liquid inlet; 19. Sealing cover; 20. Controller; 21. Protective cover; 22. Observation window; 23. Bolt. DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0031] Reference Figure 1 , Figure 2 and Figure 4The utility model provides an embodiment: a polymer solution stirring kettle, comprising a support frame 1, one side of four support frames 1 is fixedly connected to the same kettle body 3, a kettle cover 4 is arranged on the top of the kettle body 3, a servo motor 5 is fixedly connected to the middle of the top of the kettle cover 4, the output end of the servo motor 5 passes through the kettle cover 4 and is fixedly connected to a first rotating rod 6, the bottom end of the first rotating rod 6 is fixedly connected to a curved rod 7, the bottom end of the curved rod 7 is rotatably connected to a first gear 8, the outer bottom of the first rotating rod 6 is rotatably connected to a hollow column 9, the inside of the hollow column 9 is rotatably connected to a second hollow gear ring 10, the second hollow gear ring 10 and the first gear 8 meshing connection, the inner bottom of the hollow column 9 is rotatably connected with a second rotating rod 11, the top of the second rotating rod 11 is fixedly connected with a fixing rod 12, the top of the fixing rod 12 is fixedly connected with a second gear 13, the second gear 13 is meshingly connected with the first gear 8, the outer side of the hollow column 9 is rotatably connected with a ring 14, the outer sides of the first rotating rod 6 and the second rotating rod 11 are equidistantly fixedly connected with a plurality of stirring rods 16, the inner side of the kettle body 3 is provided with a cleaning mechanism 2, the top front side of the kettle cover 4 is connected with a liquid inlet 18, the bottom of the kettle body 3 is connected with a liquid outlet 17, and the bottom end of the liquid outlet 17 is threadedly connected with a sealing cover 19;
[0032] Specifically, the servo motor 5 can drive the first rotating rod 6 to rotate clockwise, and the first gear 8 will rotate in a circle at the center of the bottom end of the first rotating rod 6. Since the second hollow gear ring 10 is meshed with the first gear 8, the first gear 8 can be driven to rotate at the bottom end of the curved rod 7 under the action of the second hollow gear ring 10. At the same time, the second gear 13 meshed with the first gear 8 also starts to rotate. This design enables the second rotating rod 11 to rotate counterclockwise under the drive of the servo motor 5, thereby achieving uniform mixing of the polymer solution. Through this careful design, uniform mixing of the polymer solution can be achieved, thereby improving the uniformity and stability of the solution, which is not only beneficial to the processing process of the polymer solution, but also can improve the performance and quality of the product.
[0033] Reference Figure 2 and Figure 3 The cleaning mechanism 2 includes a driving gear 201, which is fixedly connected to the middle and upper part of the outer side of the first rotating rod 6. The right end of the inner top of the kettle cover 4 is rotatably connected with a movable shaft 202. The outer side of the movable shaft 202 is fixedly connected with a driven gear 203. The driven gear 203 is meshed with the driving gear 201. The inner top of the kettle cover 4 is rotatably connected with a first hollow gear ring 204. The first hollow gear ring 204 is meshed with the driven gear 203. A plurality of special-shaped scrapers 205 are fixedly connected around the bottom of the first hollow gear ring 204. The left and right sides of the circular ring 14 are fixedly connected with connecting rods 15. One end of the connecting rod 15 is fixedly connected to one side of the corresponding special-shaped scraper 205. The sizes of the plurality of special-shaped scrapers 205 match the internal size of the kettle body 3.
[0034] Specifically, when the first rotating rod 6 rotates, the driving gear 201 on its outer side also rotates accordingly. As the driving gear 201 rotates, the driven gear 203 also starts to rotate immediately thereafter. At this time, the first hollow gear ring 204 connected to the driven gear 203 also starts to rotate, and the special-shaped scraper 205 will rotate accordingly to scrape off the impurities remaining on the inner wall of the kettle body 3. It is relatively simple for the staff to clean the inner wall of the kettle body 3, thereby improving the practicality of the device.
[0035] Reference Figure 1 The left side of the kettle body 3 is fixedly connected with a controller 20, the controller 20 is electrically connected to the servo motor 5, and a protective cover 21 is arranged on the outside of the controller 20, and one end of the protective cover 21 is rotatably connected to the left side of the kettle body 3;
[0036] Specifically, the operation of the servo motor 5 can be controlled by the controller 20 , and the protective cover 21 can protect the controller 20 from being damaged by external factors.
[0037] Reference Figure 1 and Figure 2 The left and right sides of the kettle cover 4 are both threadedly connected with bolts 23, and one end of the bolt 23 passes through the kettle cover 4 and the kettle body 3 in sequence;
[0038] Specifically, loosening the bolts 23 can release the limiting fixation of the kettle cover 4, and then the kettle cover 4 can be removed to inspect and maintain the structure at its bottom.
[0039] Reference Figure 1 , an observation window 22 is provided in the middle of the front side of the kettle body 3;
[0040] Specifically, the observation window 22 can be used to facilitate the staff to check the internal conditions of the kettle body 3 at any time, and can respond in time when encountering special situations.
[0041] Working principle: When using the device, first pour the polymer solution raw materials to be mixed into the kettle body 3 through the liquid inlet 18 in sequence. At this time, the servo motor 5 can drive the first rotating rod 6 to rotate clockwise, and the first gear 8 will rotate in a circle at the center of the bottom end of the first rotating rod 6. Since the second hollow gear ring 10 is meshed with the first gear 8, the first gear 8 can be driven to rotate at the bottom end of the curved rod 7 under the action of the second hollow gear ring 10. The second gear 13 will also rotate with it due to the meshing with the first gear 8. Since the direction of the second gear 13 is opposite to that of the first gear 8, it can drive the second rotating rod 11 to rotate counterclockwise, so that the polymer solution is mixed more The mixing effect of the polymer solution is improved, and the processing quality of the polymer solution is not affected, which can meet the needs of users. When the first rotating rod 6 rotates, the driving gear 201 on the outside thereof will rotate accordingly, and the driven gear 203 will also rotate due to the engagement with the first rotating rod 6. At this time, the first hollow gear ring 204 will also rotate, thereby driving the special-shaped scraper 205 to rotate to scrape off the impurities remaining on the inner wall of the kettle body 3. It is relatively simple for the staff to clean the inner wall of the kettle body 3, thereby improving the practicability of the device. After the stirring work is completed, the sealing cover 19 is unscrewed, and the processed polymer solution can be collected through the liquid outlet 17.
[0042] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A polymer solution stirring kettle, comprising a support frame (1), characterized in that: One side of the four support frames (1) is fixedly connected to the same kettle body (3); a kettle cover (4) is arranged on the top of the kettle body (3); a servo motor (5) is fixedly connected to the middle of the top end of the kettle cover (4); an output end of the servo motor (5) passes through the kettle cover (4) and is fixedly connected to a first rotating rod (6); a bent rod (7) is fixedly connected to the bottom end of the first rotating rod (6); a first gear (8) is rotatably connected to the bottom end of the bent rod (7); a hollow column (9) is rotatably connected to the outside of the first rotating rod (6); a second hollow gear ring (10) is rotatably connected to the inside of the hollow column (9); and the second The hollow gear ring (10) is meshingly connected with the first gear (8); the inner bottom of the hollow column (9) is rotatably connected with a second rotating rod (11); the top of the second rotating rod (11) is fixedly connected with a fixed rod (12); the top of the fixed rod (12) is fixedly connected with a second gear (13); the second gear (13) is meshingly connected with the first gear (8); the outer side of the hollow column (9) is rotatably connected with a ring (14); the outer sides of the first rotating rod (6) and the second rotating rod (11) are fixedly connected with a plurality of stirring rods (16) at equal intervals; and a cleaning mechanism (2) is arranged on the inner side of the kettle body (3).
2. A polymer solution stirring kettle according to claim 1, characterized in that: The cleaning mechanism (2) comprises a driving gear (201), the driving gear (201) being fixedly connected to the middle and upper part of the outer side of the first rotating rod (6); a movable shaft (202) is rotatably connected to the right end of the inner top of the kettle cover (4); a driven gear (203) is fixedly connected to the outer side of the movable shaft (202); the driven gear (203) is meshingly connected to the driving gear (201); a first hollow gear ring (204) is rotatably connected to the inner top of the kettle cover (4); the first hollow gear ring (204) is meshingly connected to the driven gear (203); a plurality of special-shaped scrapers (205) are fixedly connected around the bottom of the first hollow gear ring (204); connecting rods (15) are fixedly connected to the left and right sides of the circular ring (14); one end of the connecting rod (15) is fixedly connected to one side of the corresponding special-shaped scraper (205).
3. A polymer solution stirring kettle according to claim 1, characterized in that: The top front side of the kettle cover (4) is connected to a liquid inlet (18), the bottom of the kettle body (3) is connected to a liquid outlet (17), and the bottom end of the liquid outlet (17) is threadedly connected to a sealing cover (19).
4. A polymer solution stirring kettle according to claim 1, characterized in that: A controller (20) is fixedly connected to the left side of the kettle body (3), and the controller (20) is electrically connected to the servo motor (5).
5. A polymer solution stirring kettle according to claim 4, characterized in that: A protective cover (21) is arranged on the outside of the controller (20), and one end of the protective cover (21) is rotatably connected to the left side of the kettle body (3).
6. A polymer solution stirring kettle according to claim 1, characterized in that: Bolts (23) are threadedly connected to the left and right sides of the kettle cover (4), and one end of the bolt (23) passes through the kettle cover (4) and the kettle body (3) in sequence.
7. A polymer solution stirring kettle according to claim 2, characterized in that: The sizes of the plurality of special-shaped scrapers (205) all match the internal size of the kettle body (3).
8. The polymer solution stirring kettle according to claim 1, characterized in that: An observation window (22) is provided in the middle of the front side of the kettle body (3).