Rare earth ore crushing device

By using ultrasonic atomization nozzles and sound generators in rare earth ore crushing devices, the vibration frequency and capture efficiency of water mist are improved, and the problem of difficult dust emissions in traditional devices is solved, achieving a more efficient dust removal effect.

CN222446623UActive Publication Date: 2025-02-11SHANDONG WEISHANHU RARE EARTH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421170370.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-27
Publication Date
2025-02-11
Estimated Expiration
2034-05-27

AI Technical Summary

Technical Problem

During the process of crushing rare earth ore, simple dust removal facilities of traditional crushing devices are difficult to effectively control dust emissions, which leads to a threat to the health and environment of the operators.

Method used

A rare earth ore crushing device is designed, using ultrasonic atomization nozzle to spray fine water mist in the crusher, and generate sound waves through the sound wave generator to increase the vibration frequency of the water mist, thereby enhancing the efficiency of dust capture.

Benefits of technology

By improving the capture efficiency of water mist, the dust dissipation and emissions are significantly reduced, the dust removal effect of the crushing process is improved, the health of the operators is protected and environmental pollution is reduced.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222446623U_ABST
    Figure CN222446623U_ABST
Patent Text Reader

Abstract

The utility model provides a rare earth ore crushing device, and mainly relates to the technical field of dust removal of ore crushers. A rare earth ore crushing device comprises a cone crusher body, a feeding port is formed in the upper end of the cone crusher body, a discharging port is formed in the lower end of the cone crusher body, an upper crushing wall and a lower crushing wall which are used for extruding and crushing are installed in the cone crusher body, a first discharging hopper is fixedly installed at the upper end of the feeding port, and a second discharging hopper is fixedly installed at the lower end of the discharging port. A plurality of evenly-distributed sound wave dust removal assemblies are fixedly installed on the periphery of the first discharging hopper through a support, and ultrasonic atomization nozzles are fixedly installed in the sound wave dust removal assemblies correspondingly. The device has the beneficial effects that fine and dense water mist is sprayed into the cone crusher main body through the ultrasonic atomization nozzle when the device is used, and the vibration frequency of the water mist is improved through sound waves generated by the sound wave generator, so that the dust capturing efficiency of the water mist is further improved, and the dust emission is further reduced.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model mainly relates to the technical field of dust removal of ore crushers, in particular to a rare earth ore crushing device. Background Art

[0002] Crushing of rare earth ores is one of the key steps in the rare earth element extraction process. However, during the crushing process, a large amount of fine dust will be generated due to the destruction of the internal structure of the ore, which not only poses a threat to the health of on-site workers, but may also cause environmental pollution and increase the difficulty of subsequent mineral processing. Traditional crushing devices often ignore or are only equipped with simple dust removal facilities, making it difficult to effectively control dust emissions. Therefore, it is particularly important to develop a rare earth ore crushing device that can both efficiently crush and have advanced dust removal functions.

[0003] In the prior art, dust reduction is generally carried out by atomization dust removal, and dust reduction is carried out by spraying at the discharge port of the ore crusher. However, the spray device in the prior art has a simple structure, and mainly realizes the movement of water mist by the pressure during the spraying process, so that the water mist can contact with the dust to capture the dust. Due to the limited pressure of the water mist, the dust can easily rush out of the water mist and escape outward, affecting the dust reduction effect. Utility Model Content

[0004] In order to solve the deficiencies of the prior art, the utility model provides a rare earth ore crushing device. To achieve the above purpose, the utility model is implemented through the following technical solutions:

[0005] A rare earth ore crushing device comprises a cone crusher body, wherein a feed port is arranged at the upper end of the cone crusher body, a discharge port is arranged at the lower end of the cone crusher body, an upper crushing wall and a lower crushing wall for extrusion crushing are installed in the cone crusher body, a first lower hopper is fixedly installed at the upper end of the feed port, a plurality of evenly distributed sonic dust removal components are fixedly installed on the outer periphery of the first lower hopper through a bracket, and ultrasonic atomizing nozzles are fixedly installed in the sonic dust removal components.

[0006] Furthermore, the ultrasonic dust removal assembly includes a cylindrical cavity, the outer periphery of the cylindrical cavity is fixedly connected to the outer side of the first lower hopper, an ultrasonic generator is fixedly installed on the lower end of the inner wall of the cylindrical cavity, an exhaust channel with a fan-shaped structure is integrally fixedly installed on the side of the cylindrical cavity facing the first lower hopper, an ultrasonic atomizing nozzle is fixedly installed in the exhaust channel, a water inlet pipe is fixedly installed at one end of the ultrasonic atomizing nozzle, and the water inlet pipe is connected to a booster water pump.

[0007] Furthermore, a conical cover is fixedly installed on the bottom of the inner wall of the cylindrical cavity, and the narrow mouth of the conical cover is fixedly connected to the working end of the sound wave generator. A hemispherical sound wave reflection block is fixedly installed on the top surface of the inner part of the cylindrical cavity and is arranged opposite to the conical cover. The hemispherical sound wave reflection block is arranged opposite to the exhaust channel.

[0008] Furthermore, an arc-shaped stopper is fixedly installed on the upper part of one end of the exhaust channel extending into the first lower hopper, and a vertically arranged guide plate is fixedly installed on the bottom part of one end of the exhaust channel extending into the first lower hopper.

[0009] Furthermore, a plurality of evenly distributed support rods are fixedly mounted on the top surface of the first lower hopper, the upper ends of the support rods are jointly fixedly mounted on the second lower hopper, the lower end of the second lower hopper extends to above the first lower hopper, and the ultrasonic dust removal assembly is located between the first lower hopper and the second lower hopper.

[0010] Furthermore, a dust suction pipe communicating with the interior of the cone crusher is fixedly installed at the lower portion of one side of the cone crusher body, and the dust suction pipe is connected to the bag dust collector.

[0011] Furthermore, connecting plates are fixedly installed at the bottom of four sides of the cone crusher body, and mounting holes are provided on the top surfaces of the connecting plates.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] When in use, the device sprays fine water mist into the cone crusher body through the ultrasonic atomizing nozzle to increase air humidity, promote dust sedimentation, and form an atomized curtain wall at the feeding port of the first lower hopper to reduce dust escape. At the same time, the sound waves generated by the sound wave generator increase the vibration frequency of the water mist, further improve the dust capture efficiency of the water mist, and further reduce dust emissions. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the structure of the utility model;

[0015] Figure 2 It is the front view of the utility model;

[0016] Figure 3 It is a top view of the utility model;

[0017] Figure 4 It is a schematic diagram of the cross-sectional structure of the main body of the cone crusher of the utility model;

[0018] Figure 5 yes Figure 4 Partial enlarged view of Ⅰ;

[0019] Figure 6It is a structural schematic diagram of the cylindrical cavity of the utility model;

[0020] Figure 7 It is a schematic cross-sectional structure diagram of the cylindrical cavity of the utility model;

[0021] Figure 8 It is a side view structural schematic diagram of the cylindrical cavity of the utility model;

[0022] Fig. 9 It is a schematic diagram of the internal structure of the exhaust passage of the utility model.

[0023] Numbers shown in the attached drawings: 1. cone crusher body; 2. feed inlet; 3. discharge outlet; 4. first lower hopper; 5. ultrasonic atomizing nozzle; 6. cylindrical cavity; 7. sound wave generator; 8. exhaust channel; 9. water inlet pipe; 10. conical cover; 11. hemispherical sound wave reflection block; 12. arc-shaped stopper; 13. guide plate; 14. support rod; 15. second lower hopper; 16. dust suction pipe; 17. connecting plate. DETAILED DESCRIPTION

[0024] The utility model is further described in conjunction with the accompanying drawings and specific embodiments. It should be understood that these embodiments are only used to illustrate the utility model and are not used to limit the scope of the utility model. In addition, it should be understood that after reading the content taught by the utility model, those skilled in the art can make various changes or modifications to the utility model, and these equivalent forms also fall within the scope defined by this application.

[0025] Embodiment: A rare earth ore crushing device

[0026] like Figure 1-3 As shown, a rare earth ore crushing device, the specific structure of which includes:

[0027] A cone crusher body 1 is provided with a feed port 2 at the upper end of the cone crusher body 1, a discharge port 3 at the lower end of the cone crusher body 1, an upper crushing wall and a lower crushing wall for extrusion crushing are installed in the cone crusher body 1, a first lower hopper 4 is fixedly installed on the upper end of the feed port 2, a plurality of evenly distributed sonic dust removal components are fixedly installed on the outer periphery of the first lower hopper 4 through a bracket, and ultrasonic atomizing nozzles 5 are respectively fixedly installed in the sonic dust removal components.

[0028] The sonic dust removal assembly includes a cylindrical cavity 6, the outer periphery of the cylindrical cavity 6 is fixedly connected to the outer side of the first lower hopper 4, a sonic generator 7 is fixedly installed at the lower end of the inner wall of the cylindrical cavity 6, and the sonic generator 7 is electrically connected to a power supply. An exhaust channel 8 with a fan-shaped structure is integrally fixedly installed on the side of the cylindrical cavity 6 facing the first lower hopper 4, an ultrasonic atomizing nozzle 5 is fixedly installed in the exhaust channel 8, and the drain outlet of the ultrasonic atomizing nozzle 5 faces the center of the first lower hopper 4, and a water inlet pipe 9 is fixedly installed at one end of the ultrasonic atomizing nozzle 5, and the water inlet pipe 9 is connected to a booster water pump, and the booster water pump is electrically connected to the power supply. The booster water pump is prior art, and its specific structure and working principle are prior art, which will not be described in detail here. When the device is in use, the sound wave generator 7 is powered on to work, and water mist is sprayed outward through the ultrasonic atomizing nozzle 5. After the sound wave generator 7 generates sound waves, it first propagates with the air in the cylindrical cavity 6 as the medium. When the sound waves are transmitted outward through the exhaust channel 8, the sound waves are propagated with the water mist as the medium, and the vibration frequency of the water mist is affected by the sound waves. When the sound waves and the water mist are simultaneously propagated into the first lower hopper 4, the sound waves can affect the dust, so that the dust in the air is agglomerated into larger particles by the action of the sound waves and captured and removed by the water mist. At the same time, the dust and the water mist vibrate regularly at the same frequency under the influence of the sound waves, thereby improving the efficiency of the water mist in capturing the powder and improving the dust removal effect of the device.

[0029] A conical cover 10 is fixedly installed at the bottom of the inner wall of the cylindrical cavity 6, and the narrow mouth of the conical cover 10 is fixedly connected to the working end of the sound wave generator 7, and the working end of the sound wave generator 7 is an end that can generate sound waves. A hemispherical sound wave reflection block 11 arranged opposite to the conical cover 10 is fixedly installed on the top surface inside the cylindrical cavity 6, and the hemispherical sound wave reflection block 11 is arranged opposite to the exhaust passage 8. The conical cover 10 can gather the sound waves generated by the sound wave generator 7, guide the sound waves, and increase the energy of the sound waves, thereby improving the transmission effect of the sound waves of the device. The hemispherical sound wave reflection block 11 can reflect the sound waves, so that the sound waves toward the exhaust passage 8 side can be transmitted outward after being rebounded by the hemispherical sound wave reflection block 11, and the sound waves on the side facing away from the exhaust passage 8 can be rebounded by the hemispherical sound wave reflection block 11 and the cylindrical cavity 6 to improve the moving path of the sound waves, so that the sound waves can cover a larger range through the exhaust passage 8.

[0030] An arc-shaped stopper 12 is fixedly installed on the upper part of one end of the exhaust channel 8 extending into the first lower hopper 4, and a vertically arranged guide plate 13 is fixedly installed on the bottom of one end of the exhaust channel 8 extending into the first lower hopper 4. The arc-shaped stopper 12 and the guide plate 13 can both achieve the guiding effect of the sound wave or the water mist, so that the sound wave and the water mist can move in different directions in the first lower hopper 4, increase the coverage area of ​​the sound wave and the water mist, and further improve the dust removal effect of the device.

[0031] A plurality of evenly distributed support rods 14 are fixedly mounted on the top surface of the first lower hopper 4, and a second lower hopper 15 is fixedly mounted on the upper ends of the support rods 14. The lower end of the second lower hopper 15 extends to the top of the first lower hopper 4, and the sonic dust removal assembly is located between the first lower hopper 4 and the second lower hopper 15. The second lower hopper 15 is arranged above the first lower hopper 4, and can protect the exhaust passage 8 and the columnar cavity 6 between the second lower hopper 15 and the first lower hopper 4, prevent the ore from directly contacting the exhaust passage 8, the columnar cavity 6 and other structures during the material discharge process, prevent the sonic dust removal assembly of the device from being damaged, and improve the reliability of the device.

[0032] A dust suction pipe 16 communicating with the interior of the cone crusher body 1 is fixedly installed at the lower part of one side of the cone crusher body 1. The dust suction pipe 16 is connected to a bag dust collector, and the bag dust collector is electrically connected to a power supply. The bag dust collector is a prior art, and its specific structure and working principle are not described in detail here. The bag dust collector cooperates with the dust suction pipe 16 to achieve the suction of dust in the cone crusher body 1. By maintaining a slightly negative pressure state in the cone crusher body 1, dust can be effectively prevented from escaping to the external environment, further improving the dust removal effect of the device.

[0033] Connecting plates 17 are fixedly mounted on the bottom of four sides of the cone crusher body 1 , and mounting holes are formed on the top surfaces of the connecting plates 17 .

[0034] The present solution also includes a controller, the position of which is set by the staff according to actual conditions during operation. The controller is used to control the electrical devices used in the present solution, including but not limited to sensors, motors, telescopic rods, water pumps, solenoid valves, heating wires, heat pumps, display screens, computer input devices, switch buttons, communication equipment, lights, speakers and microphones; the controller is an Intel processor, an AMD processor, a PLC controller, an ARM processor or a single-chip microcomputer, and the supporting motherboard, memory stick, storage medium and power supply are also included therewith, and the power supply is AC or a lithium battery; when a display screen is provided, a display card is also provided; for the operating principle of the controller, please refer to "Principles of Automatic Control", "Principles of Microcontrollers and Application Simulation Cases" and "Principles and Applications of Sensors" published by Tsinghua University Press, and other books in the field can be used for reference; other automatic controls and electrical devices not mentioned are all knowledge well known to those skilled in the art and will not be repeated here.

[0035] Working principle:

[0036] When the device is in use, a plurality of evenly distributed ultrasonic atomizing nozzles 5 spray water mist in a circular shape into the first lower hopper 4, so that a water curtain is formed on the top of the first lower hopper 4 to prevent dust from escaping. At the same time, the sound wave generator 7 in the sound wave dust removal generates corresponding sound waves, so that dust in the air is agglomerated into larger particles by the sound waves and is more easily captured and removed by the water mist. At the same time, the dust and the water mist vibrate regularly at the same frequency under the influence of the sound waves, thereby further improving the efficiency of the water mist in capturing the powder and improving the dust removal effect of the device.

[0037] In the interpretation of the present invention, it should be noted that the terminology indicating the orientation is only for the convenience of description and understanding, and is not the only limitation on the installation position of the specific technical features, and does not exclude other possible installation methods.

[0038] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the utility model.

Claims

1. A rare earth ore crushing device, comprising a cone crusher body (1), wherein the upper end of the cone crusher body (1) is provided with a feed inlet (2), the lower end of the cone crusher body (1) is provided with a discharge outlet (3), and the cone crusher body (1) is provided with an upper crushing wall and a lower crushing wall for extrusion crushing, characterized in that: A first lower hopper (4) is fixedly mounted on the upper end of the feed port (2), and a plurality of evenly distributed sonic dust removal components are fixedly mounted on the outer periphery of the first lower hopper (4) via a bracket, wherein ultrasonic atomizing nozzles (5) are respectively fixedly mounted in the sonic dust removal components.

2. A rare earth ore crushing device according to claim 1, characterized in that: The sonic dust removal assembly comprises a cylindrical cavity (6), the outer periphery of the cylindrical cavity (6) being fixedly connected to the outer side of the first lower hopper (4), a sonic wave generator (7) being fixedly mounted on the lower end of the inner wall of the cylindrical cavity (6), an exhaust passage (8) of a fan-shaped structure being integrally fixedly mounted on one side of the cylindrical cavity (6) facing the first lower hopper (4), an ultrasonic atomizing nozzle (5) being fixedly mounted in the exhaust passage (8), a water inlet pipe (9) being fixedly mounted on one end of the ultrasonic atomizing nozzle (5), and the water inlet pipe (9) being connected to a booster water pump.

3. A rare earth ore crushing device according to claim 2, characterized in that: A conical cover (10) is fixedly mounted on the bottom of the inner wall of the cylindrical cavity (6); the narrow opening of the conical cover (10) is fixedly connected to the working end of the sound wave generator (7); a hemispherical sound wave reflection block (11) arranged opposite to the conical cover (10) is fixedly mounted on the top surface inside the cylindrical cavity (6); the hemispherical sound wave reflection block (11) is arranged opposite to the exhaust passage (8).

4. A rare earth ore crushing device according to claim 2, characterized in that: An arc-shaped stopper (12) is fixedly mounted on the upper portion of one end of the exhaust passage (8) extending into the first lower hopper (4), and a vertically arranged guide plate (13) is fixedly mounted on the bottom portion of one end of the exhaust passage (8) extending into the first lower hopper (4).

5. A rare earth ore crushing device according to claim 2, characterized in that: A plurality of evenly distributed support rods (14) are fixedly mounted on the top surface of the first lower hopper (4); a second lower hopper (15) is fixedly mounted on the upper ends of the support rods (14); the lower end of the second lower hopper (15) extends above the first lower hopper (4); and the sonic dust removal assembly is located between the first lower hopper (4) and the second lower hopper (15).

6. A rare earth ore crushing device according to claim 1, characterized in that: A dust suction pipe (16) communicating with the interior of the cone crusher body (1) is fixedly mounted at the lower portion of one side of the cone crusher body (1), and the dust suction pipe (16) is connected to a bag dust collector.

7. A rare earth ore crushing device according to claim 1, characterized in that: Connecting plates (17) are fixedly mounted on the bottom of four sides of the cone crusher body (1), and mounting holes are formed on the top surfaces of the connecting plates (17).