Solar panel adhesive tape cleaning equipment
By designing solar panel tape cleaning equipment, automatic cleaning is achieved using conveyor belts and mobile devices, the problem of low manual cleaning efficiency is solved and the processing efficiency of solar panels is improved.
Patent Information
- Application Number
- CN202420989962.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-09
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-05-09
AI Technical Summary
During the assembly of solar panels, the glue overflow phenomenon causes the tape to be cleaned in time and effort, and the manual cleaning efficiency is low, affecting the processing efficiency.
A solar panel tape cleaning equipment is designed, including a conveyor belt, a cleaning device, a moving device and a material collection device. The solar panel is conveyed through the conveyor belt. The cleaning device cleans the tape along the moving path of the mobile device, and the cleaned tape is collected by the material collection device.
It improves the efficiency of cleaning tape on solar panels, reduces the time and cost of manual cleaning, and improves the processing efficiency of solar panels.
Smart Images

Figure CN222447419U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of solar panel processing, and in particular to a solar panel tape cleaning device. Background Art
[0002] During the assembly process of solar panels, glue overflow will occur at the splicing position, which makes the position of the solar panel where the glue overflows very easy to be stained. The assemblers will stick tape at the glue overflow. The purpose of sticking tape is to prevent glue overflow at the corners of the solar panel assembly and ensure the cleanliness of the installation corners. Lead wires are also installed at the tape adhesion position. When the subsequent staff cleans the tape, after peeling the tape off the solar panel, the lead position needs to be adjusted again and the lead wire needs to be erected. However, the existing manual removal of tape is time-consuming and labor-intensive, and the size of the solar panel is uncertain, and the efficiency of manual removal is low, which affects the processing efficiency of the solar panel. Utility Model Content
[0003] In order to improve the cleaning efficiency of the tape on the solar panel and save labor costs, the present application provides a solar panel tape cleaning device.
[0004] The present application provides a solar panel tape cleaning device, which adopts the following technical solution:
[0005] A solar panel tape cleaning device comprises a body, a conveyor belt arranged on the body and used to transport solar panels, a cleaning device arranged on the body and located above the conveyor belt, and a moving device arranged on the body and used to drive the cleaning device to move. The body is provided with a material receiving device, and the material receiving device is used to receive the peeled tape.
[0006] By adopting the above technical solution, the machine body is used to install the conveyor belt, the moving device and the collecting device; the cleaning device is used to clean the tape on the solar panel; the moving device is used to drive the cleaning device to move, so that the cleaning device can be moved to the top of the tape for cleaning according to the position of the tape on the solar panel; the collecting device is used to collect the tape cleaned by the cleaning device to prevent the tape on the cleaning device from affecting the subsequent cleaning links of the cleaning device.
[0007] Preferably, the material receiving device includes a material receiving box arranged on the machine body, a pushing cylinder 1 arranged on the machine body and a positioning needle arranged on the piston end of the pushing cylinder 1, the machine body is provided with a positioning block, and the positioning block is provided with a through hole for the positioning needle to pass through.
[0008] By adopting the above technical solution, the material collection box is used to collect the tape cleaned by the cleaning device, and the pushing cylinder pushes the positioning needle to move toward the tape, and the positioning needle pierces the tape, so that the tape on the cleaning device remains on the positioning needle; the positioning block is used to clean the tape on the positioning needle. When there is excess tape on the positioning needle, the piston end of the pushing cylinder is recovered, and the positioning needle moves toward the pushing cylinder, and the positioning needle passes through the through hole. The tape is blocked by the positioning block, peeled off from the positioning needle and falls into the material collection box.
[0009] Preferably, a second pushing cylinder is provided on the machine body, an extension rod is provided at the piston end of the second pushing cylinder, a limit block is provided at one end of the extension rod away from the second pushing cylinder, and a nozzle for blowing is provided on the side of the limit block facing the positioning needle.
[0010] By adopting the above technical solution, the push cylinder 2 is used to drive the extension rod to move forward and backward along the length direction of the positioning needle, and the push cylinder 2 drives the limit block to approach the tape cleaned by the cleaning device, so that the tape is located between the positioning needle and the limit block. At this time, the nozzle blows towards the tape, blowing the tape through the positioning needle, making it easier for the positioning needle to puncture the subsequent tape.
[0011] Preferably, the moving device includes a moving component one arranged on the body and located on both sides of the length direction of the body and a moving component two arranged on the two moving components one, the moving component one is used to drive the moving component two to move along the length direction of the body, the cleaning device is located on the moving component two, and the moving component two is used to drive the cleaning device to move along the width direction of the body.
[0012] By adopting the above technical solution, the movable component one is arranged along the length direction of the body, so as to drive the movable component two to move along the length direction of the body. The movable component two is used to drive the cleaning device to move along the width direction of the body, so as to move the cleaning device according to the position of the tape on the solar panel and facilitate the cleaning device to clean the tape.
[0013] Preferably, the moving component 1 includes a fixed seat 1 arranged on the body, a rack 1 arranged on the fixed seat 1 and extending along the length direction of the body, and a gear 1 arranged on the moving component 2 and meshing with the rack 1.
[0014] By adopting the above technical solution, the fixed seat 1 is used to install the rack 1 to improve the stability of the rack 1 on the machine body, the gear 1 is meshed with the rack 1, and the position of the moving component 2 on the rack 1 is controlled by controlling the rotation of the gear 1.
[0015] Preferably, the machine body is provided with a guide rail 1 arranged along the length direction of the moving component 1, and the moving component 2 is provided with a plurality of guide blocks 1 located on the guide rail 1.
[0016] By adopting the above technical solution, the guide rail 1 and the guide block 1 improve the stability of the moving component 2 during movement, and avoid the moving component 2 affecting the moving state of the gear 1 and the rack 1.
[0017] Preferably, the movable component 2 includes a fixed seat 2, a rack 2 arranged on one side of the fixed seat 2 in the length direction, and a gear 2 arranged on the cleaning device and meshing with the rack 2. The fixed seat 2 is provided with a guide rail 2 along the length direction on the side facing the cleaning device, and the cleaning device is provided with a guide block 2 located on the guide rail 2.
[0018] By adopting the above technical solution, the second fixing seat is used to install the second rack to improve the stability of the second rack on the machine body. The cleaning device is controlled to move along the length direction of the second rack by controlling the rotation of the second gear. The second guide block and the second guide rail improve the stability of the movement of the cleaning device.
[0019] Preferably, the cleaning device includes a mounting base, a scraping assembly, a positioning assembly and an adjusting assembly arranged on the mounting base, the scraping assembly is used to clean the tape on the solar panel, the positioning assembly is used to position the lead wire, the adjusting assembly is used to adjust the position of the lead wire, and a driving motor for driving gear two to rotate is provided on the side of the mounting base facing rack two.
[0020] By adopting the above technical solution, the mounting base is used to install the scraping component, the positioning component and the adjustment component. The scraping component is used to clean the tape on the solar panel, the positioning component is used to locate the lead position, so that the subsequent adjustment component can adjust the lead state, and the drive motor is used to drive gear two to rotate, so as to control the mounting base to move along the length direction of rack two.
[0021] In summary, the conveyor belt effectively avoids manual handling and avoids scratches during manual handling; the cleaning device is used to clean the tape on the solar panels in batches, effectively improving the cleaning efficiency of the tape on the solar panels. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a structural schematic diagram of a solar panel tape cleaning device of the present application;
[0023] Figure 2 It is a structural schematic diagram of a solar panel tape cleaning device of the present application;
[0024] Figure 3 is a cross-sectional view of a solar panel tape cleaning device of the present application;
[0025] Figure 4 It is a structural schematic diagram of a solar panel tape cleaning device of the present application;
[0026] Figure 5It is a structural schematic diagram of a solar panel tape cleaning device of the present application.
[0027] Explanation of the reference numerals: 1. Machine body; 2. Conveyor belt; 3. Cleaning device; 31. Mounting seat; 32. Shoveling assembly; 33. Positioning assembly; 34. Adjusting assembly; 4. Moving device; 41. Moving assembly 1; 411. Fixed seat 1; 412. Rack 1; 413. Gear 1; 42. Moving assembly 2; 421. Fixed seat 2; 422. Rack 2; 423. Gear 2; 5. Material collecting device; 51. Material collecting box; 52. Push cylinder 1; 53. Positioning pin; 6. Positioning block; 7. Through hole; 8. Push cylinder 2; 9. Extension rod; 91. Limit block; 10. Nozzle; 11. Guide rail 1; 12. Guide block 1; 13. Guide rail 2; 14. Guide block 2; 15. Driving motor. DETAILED DESCRIPTION
[0028] The following is combined with Figure 1-Figure 5 This application is described in further detail.
[0029] The present application embodiment discloses a solar panel tape cleaning device. Figure 1 and Figure 2 , including a body 1, a conveyor belt 2 installed on the body 1, a moving device 4 installed on the body 1, a cleaning device 3 installed on the moving device 4 and a receiving device 5 installed on the body 1, the moving device 4 is used to drive the cleaning device 3 to move to the position of the solar panel bonding tape, so that the cleaning device 3 can clean the tape on the solar panel, and the receiving device 5 is used to collect the tape cleaned by the cleaning device 3.
[0030] Reference Figure 1 and Figure 2 In the embodiment of the present application, the conveyor belt 2 is arranged along the width direction of the machine body 1, and several groups of conveyor belts 2 are arranged along the length direction of the machine body 1 to improve the stability of the solar panel on the conveyor belt 2. After the solar panel is placed on the conveyor belt 2, a regular device for positioning the solar panel is also installed on the machine body 1. Connecting rods arranged along the width direction of the machine body 1 are provided at both ends of the machine body 1, and several rollers are installed along the length direction of the connecting rods. The rollers are in contact with the bottom surface of the solar panel, which improves the stability of both ends of the solar panel and reduces the friction generated when the solar panel moves.
[0031] Reference Figure 2 and Figure 3The moving device 4 is used to drive the cleaning device 3 to move to the position where the solar panel is pasted with adhesive tape. The moving device 4 includes a moving component 1 41 installed on both sides of the length direction of the body 1 and a moving component 2 42 installed on the moving component 1 41. The moving component 1 41 drives the moving component 2 42 to move along the length direction of the body 1, and the moving component 2 42 drives the cleaning device 3 to move along the width direction of the body 1. The moving components 1 41 and 2 42 are used to drive the cleaning device 3 to move within the operating table area of the body 1, so that the cleaning device 3 can clean the adhesive tape at different positions on the solar panel, and is also suitable for cleaning the adhesive tape of solar panels of different sizes.
[0032] Reference Figure 2 and Figure 3 The moving component 41 includes a fixed seat 411 fixedly mounted on the body 1 and arranged along the length direction of the body 1, a rack 412 fixedly mounted on the fixed seat 411 and extending along the length direction of the fixed seat 411, and a gear 413 meshing with the rack 412. The moving component 42 includes a fixed seat 421, a rack 422 fixed to one side of the fixed seat 421 in the length direction and arranged along the length direction of the fixed seat, and a gear 423 meshing with the rack 422. A fixed platform for positioning the gear 413 is provided at the end of the fixed seat 421 near the rack 412, and a motor for driving the gear 413 to rotate is fixedly mounted on the fixed platform.
[0033] Reference Figure 4 In order to improve the stability of the moving component 2 42 during movement, a guide rail 11 is fixed on the body 1, and the guide rail 11 is arranged along the length direction of the body 1. A plurality of guide blocks 12 located on the guide rail 11 are fixed on the fixed seat 2 421. When the motor starts to drive the gear 1 413 to rotate, the guide block 12 moves on the guide rail 11, thereby improving the stability of the moving component 2 42 during movement.
[0034] Reference Figure 2 and Figure 4The cleaning device 3 includes a mounting seat 31, a scraping assembly 32 mounted on the mounting seat 31, a positioning assembly 33 and an adjusting assembly 34. A connecting plate for positioning the second gear 423 is fixedly mounted on the mounting seat 31, and a driving motor 15 for driving the second gear 423 to rotate is fixedly mounted on the connecting plate. The driving motor 15 drives the second gear 423 to rotate, and the rotation of the second gear 423 drives the mounting seat 31 to move along the length direction of the second rack 422. In order to improve the stability of the cleaning device 3 on the moving assembly 42, a guide rail 13 is fixed on the side of the fixed seat 421 facing the cleaning device 3. The guide rail 13 extends along the length direction of the fixed seat 421, and a plurality of guide blocks 14 located on the guide rail 13 are fixed on the mounting seat 31. When the driving motor 15 drives the second gear 423 to rotate, the second gear 423 rotates to drive the mounting seat 31 to move along the length direction of the second rack 422, and the mounting seat 31 moves, driving the second guide block 14 to move along the length direction of the second guide rail 13, thereby improving the stability of the mounting seat 31 during movement. A linear motor is fixedly installed on the mounting seat 31 to drive the scraping assembly 32, the adjustment assembly 34 and the positioning assembly 33 to move up and down.
[0035] Reference Figure 4 The linear motor is provided with a positioning seat for installing a scraping assembly 32 and a positioning assembly 33. The scraping assembly 32 includes a cylinder 1 arranged on the positioning seat, a shock absorber 1 fixed to the piston end of the cylinder 1, a connecting plate 1 arranged on the bottom of the shock absorber 1, a scraping cylinder arranged on the bottom of the connecting plate 1, and a scraping member arranged at the piston end of the scraping cylinder. The shock absorber 1 includes a connecting plate 2 arranged at the piston end of the cylinder 1, a telescopic rod with one end fixed to the connecting plate 1, and a shock absorbing spring sleeved on the telescopic rod. A fixing plate is fixed to the end of the telescopic rod away from the connecting plate 2, and the cross section of the telescopic rod along the vertical direction is T-shaped. The cylinder 1 drives the shock absorber to move up and down, and the scraping cylinder moves horizontally along the length direction of the body 1. The scraping part is used to scrape the tape on the solar panel. The positioning assembly 33 includes a shock-absorbing component 2 arranged on the positioning seat, a two-way cylinder arranged on the bottom surface of the shock-absorbing component 2, and a clamping block arranged on the piston end of the two-way cylinder. A limit block 91 is provided at the center position of the two-way cylinder. The cross-sectional area of the clamping block gradually decreases toward the limit block 91, and the bottom surface of the clamping block is tilted downward to facilitate shoveling the positioning lead.
[0036] Reference Figure 4 The adjustment component 34 includes a two-way cylinder installed on the positioning seat, an adjustment block set at the piston end of the two-way cylinder and a center block set at the center of the two-way cylinder. The two-way cylinder drives the adjustment block to adjust the influence to the two sides of the center block, and the center block is used to adjust the lead state. The operation lines of the adjustment component 34, the scraping component 32 and the positioning component 33 of the embodiment of the application are located on the same straight line, which is convenient for adjusting the tape and the lead on the solar panel in turn.
[0037] Reference Figure 5 When the adhesive tape on the solar panel is cleaned by the scraping assembly 32, the moving assembly drives the scraping assembly 32 to move to the collecting device 5 at the end of the body 1, so that the collecting device 5 can collect the cleaned adhesive tape. The collecting device 5 includes a collecting box 51 fixedly mounted on the body 1, a pushing cylinder 52 mounted on the body 1, and a positioning pin 53 arranged at the piston end of the pushing cylinder 52. The collecting box 51 is embedded in the body 1 in the embodiment of the present application. The top surface of the collecting box 51 is lower than the operating surface of the solar panel, which is convenient for the tape to fall. A positioning block 6 is fixed on the body 1, and a through hole 7 for the positioning pin 53 to pass through is opened on the positioning block 6. A push cylinder 2 8 is fixed on the body 1, and an extension rod 9 is fixed on the piston end of the push cylinder 2 8. The driving direction of the push cylinder 2 8 is consistent with the driving direction of the push cylinder 1 52. A limit block 91 is fixed at the end of the extension rod 9 away from the push cylinder 2 8, and a nozzle 10 for blowing is fixedly installed on the side of the limit block 91 facing the positioning needle 53. When it is necessary to clean the tape on the scraping component 32, the moving component moves the tape on the scraping component 32 between the nozzle 10 and the positioning needle 53, and then the nozzle 10 blows toward the tape while the positioning block 6 moves toward the tape, and the nozzle 10 blows the tape toward the positioning block 6, so that the positioning needle 53 can pierce a large amount of tape. When the tape on the positioning needle 53 is full, the push cylinder drives the positioning needle 53 to move, and the positioning needle 53 moves. The tape on the positioning needle 53 is intercepted by the positioning block 6 and is peeled off from the positioning needle 53 by the positioning block 6. The peeled tape falls into the receiving box 51.
[0038] The implementation principle of a solar panel tape cleaning device in the embodiment of the present application is as follows: the conveyor belt 2 moves the solar panel to the operating surface of the machine body 1, the moving device 4 drives the cleaning device 3 to move to the position where the solar panel is pasted with tape, and the cleaning device 3 removes the tape on the solar panel and adjusts the lead wire on the solar panel. Then the collecting device 5 collects the removed tape. The present application effectively improves the cleaning efficiency of the tape on the solar panel and reduces labor costs.
[0039] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A solar panel tape cleaning device, characterized in that: The invention comprises a machine body (1), a conveyor belt (2) arranged on the machine body (1) and used for conveying solar panels, a cleaning device (3) arranged on the machine body (1) and located above the conveyor belt (2), and a moving device (4) arranged on the machine body (1) and used for driving the cleaning device (3) to move. The machine body (1) is provided with a material receiving device (5), and the material receiving device (5) is used for receiving the adhesive tape after peeling.
2. A solar panel tape cleaning device according to claim 1, characterized in that: The material receiving device (5) comprises a material receiving box (51) arranged on the machine body (1), a pushing cylinder (52) arranged on the machine body (1), and a positioning needle (53) arranged at the piston end of the pushing cylinder (52); a positioning block (6) is provided on the machine body (1), and a through hole (7) is provided on the positioning block (6) for the positioning needle (53) to pass through.
3. A solar panel tape cleaning device according to claim 2, characterized in that: The machine body (1) is provided with a second pushing cylinder (8), the piston end of the second pushing cylinder (8) is provided with an extension rod (9), the end of the extension rod (9) away from the second pushing cylinder (8) is provided with a limit block (91), and the side of the limit block (91) facing the positioning needle (53) is provided with a nozzle (10) for blowing.
4. A solar panel tape cleaning device according to claim 1, characterized in that: The moving device (4) comprises a moving component (41) arranged on the machine body (1) and located on both sides of the machine body (1) in the length direction, and a moving component (42) arranged on the two moving components (41); the moving component (41) is used to drive the moving component (42) to move along the length direction of the machine body (1); the cleaning device (3) is located on the moving component (42); and the moving component (42) is used to drive the cleaning device (3) to move along the width direction of the machine body (1).
5. A solar panel tape cleaning device according to claim 4, characterized in that: The moving component one (41) comprises a fixing seat one (411) arranged on the machine body (1), a rack one (412) arranged on the fixing seat one (411) and extending along the length direction of the machine body (1), and a gear one (413) arranged on the moving component two (42) and meshing with the rack one (412).
6. A solar panel tape cleaning device according to claim 4, characterized in that: The machine body (1) is provided with a guide rail (11) arranged along the length direction of the moving component (41), and the moving component (42) is provided with a plurality of guide blocks (12) located on the guide rail (11).
7. A solar panel tape cleaning device according to claim 4, characterized in that: The second moving assembly (42) comprises a second fixed seat (421), a second rack (422) arranged on one side of the second fixed seat (421) in the length direction, and a second gear (423) arranged on the cleaning device (3) and meshing with the second rack (422), the second fixed seat (421) is provided with a second guide rail (13) along the length direction on one side facing the cleaning device (3), and the cleaning device (3) is provided with a second guide block (14) located on the second guide rail (13).
8. A solar panel tape cleaning device according to claim 7, characterized in that: The cleaning device (3) comprises a mounting seat (31), a scraping assembly (32) arranged on the mounting seat (31), a positioning assembly (33) and an adjusting assembly (34); the scraping assembly (32) is used to clean the adhesive tape on the solar panel; the positioning assembly (33) is used to position the lead wire; the adjusting assembly (34) is used to adjust the position of the lead wire; and a driving motor (15) for driving the second gear (423) to rotate is provided on a side of the mounting seat (31) facing the second gear rack (422).