Separated basket
By designing a separate basket, using the combined structure of external and built-in baskets, the problem of large size deviations, inability to stack and relying on manual loading and unloading of traditional water bath baskets is solved, and automated stacking and efficient cleaning are achieved.
Patent Information
- Application Number
- CN202323176360.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-11-23
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2033-11-23
AI Technical Summary
The traditional integrated water bath basket has a large size deviation, cannot be stacked, relies on manual loading and unloading, is inefficient, and cannot use automation equipment outside the washing machine.
A separate basket is designed, including an external basket and a built-in basket. A flattening mechanism is arranged between the built-in baskets, allowing the built-in baskets to be stacked flat and can be used separately. A hollow through hole and slot are provided in the external basket for stacking.
The stacking of water bath baskets and the use of automated equipment is realized, reducing dependence on manual loading and unloading, improving cleaning efficiency, and enhancing the compatibility of the cleaning machine for different products.
Smart Images
Figure CN222447428U_ABST
Abstract
Description
Technical Field
[0001] The embodiment of the utility model relates to a water bath basket, in particular to a detachable basket suitable for a detachable basket capable of fully automated operation. Background Art
[0002] In the cleaning industry, especially in the use scenarios of tank ultrasonic cleaning machines, immersion cleaning machines, hanging spray cleaning, etc., the water bath basket is an essential water bath tool for loading products and circulating in the cleaning equipment. Due to the requirements of the cleaning process, the water bath basket is required to be light and as hollow as possible, so the traditional one-piece water bath basket is mostly made of stainless steel sheet metal bending and welding, and the size deviation is relatively large; and in order to facilitate hanging in the cleaning machine and multi-slot turnover, it usually has a handle that is much higher than the body of the water bath basket; such as Figure 1 As shown, these features limit the traditional integrated water bath basket to a single use scenario of hanging and circulating in the cleaning machine. There is no way to stack them, and there is no way to use automated equipment to stack them. People have to rely on manual labor to put materials in the water bath basket for a long time, and then take them out of the water bath basket manually after cleaning, resulting in low efficiency. Utility Model Content
[0003] The purpose of the embodiments of the utility model is to provide a detachable basket capable of stacking, which is free from the dependence on manual loading and is separated from the separate application of a cleaning machine, and can further meet the technical requirements of automatic stacking.
[0004] In order to achieve the above-mentioned purpose, the embodiment of the utility model designs a separate basket, including:
[0005] External carry basket;
[0006] A built-in basket, wherein at least one layer of the built-in basket is arranged in the external basket;
[0007] A leveling mechanism is provided between the built-in baskets; the leveling mechanism places the built-in baskets flatly;
[0008] The built-in carrying basket is separated from the external carrying basket and used independently.
[0009] Furthermore, in the separate basket of the utility model, a product isolation mechanism is provided in the built-in basket.
[0010] Furthermore, in the separate basket of the present invention, at least one layer of the built-in basket is stacked inside the external basket.
[0011] Furthermore, in the separate basket of the present invention, several layers of the built-in baskets are stacked vertically along the leveling mechanism.
[0012] Furthermore, in the separate basket of the utility model, the external basket further includes:
[0013] Outer frames, located on both sides of the external basket;
[0014] A support rod, the support rod being fixed between the outer frames;
[0015] A cushion block is fixed below the outer frame;
[0016] A handle is fixed on one of the support rods.
[0017] Furthermore, in the separate basket of the utility model, the built-in basket further includes:
[0018] Inner frames, located on both sides of the built-in basket; the leveling mechanism is fixed below the inner frames;
[0019] An inner support rod is fixed between the inner frames.
[0020] Furthermore, in the detachable basket of the present invention, the leveling mechanism is composed of a flat washer block fixed below the inner frame.
[0021] Furthermore, in the separate basket of the utility model, the product isolation mechanism further includes:
[0022] An upper isolation bar, above the built-in basket and fixed between inner frames of the built-in basket;
[0023] A lower isolation strip is located below the built-in basket and is fixed between inner frames of the built-in basket.
[0024] Furthermore, in the detachable basket of the present invention, a plurality of hollow through holes are arranged in the outer frame.
[0025] Furthermore, in the split-type basket of the present invention, a plurality of slots are provided at corresponding upper and lower positions of the upper isolation bar and the lower isolation bar.
[0026] Compared with the prior art, the utility model adopts at least one layer of built-in baskets in the external baskets; a leveling mechanism is provided between the built-in baskets; the leveling mechanism places the built-in baskets flatly; and the built-in baskets are separated from the external baskets for independent use. The built-in baskets can be realized as a separate basket for stacking, which is free from the dependence on manual loading and the separate application of the cleaning machine, and can further meet the technical requirements of automatic stacking. The separated basket is free from the dependence on manual loading, making the cleaning machine more flexible for different product compatibility. The invention solves the problem that in the prior art, traditional integrated water bath baskets are mostly made of stainless steel sheet metal bending and welding, and have relatively large dimensional deviations; and in order to facilitate hanging and multi-slot turnover in the cleaning machine, they usually have handles that are much higher than the body of the water bath basket, so that the traditional integrated water bath basket is limited to a single use scenario of hanging and turnover in the cleaning machine, and the cleaned products can only be loaded and unloaded manually, which makes the traditional integrated water bath basket limited to a single use scenario of hanging and turnover in the cleaning machine, and there is no way to stack them, and there is no way to use automated equipment for stacking, and it has long relied on manual placement of materials in the water bath basket, and manual removal from the water bath basket after cleaning is completed, resulting in low efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a three-dimensional structural schematic diagram of the prior art of the utility model;
[0028] Figure 2 It is an exploded schematic diagram of the three-dimensional structure of the utility model;
[0029] Figure 3 This is a schematic diagram of the three-dimensional structure of the built-in basket of the utility model;
[0030] Figure 4 It is a schematic diagram of the structure of the utility model when stacked and applied on a cleaning machine. DETAILED DESCRIPTION
[0031] In order to make the purpose, technical scheme and advantages of the utility model clearer, the various embodiments of the utility model will be described in detail below with reference to the accompanying drawings. However, it can be understood by those skilled in the art that in the various embodiments of the utility model, many technical details are provided in order to enable readers to better understand the present application. However, even without these technical details and various changes and modifications based on the following embodiments, the technical schemes claimed for protection in the claims of the present application can be implemented.
[0032] The first embodiment of the utility model relates to a separate basket, such as Figure 2 , Figure 3 , Figure 4 As shown, including:
[0033] In the separate basket of this embodiment, an external basket 10 is provided; the external basket 10 is mainly used to place the internal basket 20;
[0034] At least one layer of the built-in basket is arranged in the external basket 10; the built-in basket 20 is used to place the products to be cleaned;
[0035] A leveling mechanism 30 is provided between the built-in baskets 20; the leveling mechanism 30 places the built-in baskets 20 flatly; the setting of the leveling mechanism 30 enables the built-in baskets 20 to be placed flatly. The built-in baskets 20 and the external baskets 10 can be used together;
[0036] The built-in basket 20 is separated from the external basket 10 and used alone; in this embodiment, the built-in basket 20 is separated from the external basket 10 to realize the separation of the cleaning machine and the cleaning machine in the product automation production line, and the equipment automatically swings the materials and gets rid of the dependence on manual loading; so that the cleaning machine is more flexible in compatibility with different products; Figure 4 As shown, the built-in basket 20 is separated from the external basket 10 and used alone for stacking operations in a fully automated manner, which solves the problem in the prior art that traditional one-piece water bath baskets are mostly made of stainless steel sheet metal bending and welding, and have relatively large dimensional deviations; and in order to facilitate hanging and multi-slot turnover in the cleaning machine, they usually have handles that are much higher than the body of the water bath basket, which limits the traditional one-piece water bath basket to a single use scenario of hanging and turnover in the cleaning machine, and the cleaned products can only be loaded and unloaded manually, which limits the traditional one-piece water bath basket to a single use scenario of hanging and turnover in the cleaning machine, and there is no way to stack them, and there is no way to use automated equipment for stacking, and they rely on manual placement of materials in the water bath basket for a long time, and then manually take them out of the water bath basket after cleaning, resulting in a technical problem of low efficiency.
[0037] In order to achieve the above technical effects, the separate basket in this example, such as Figure 2 , Figure 3 , Figure 4 As shown, a product isolation mechanism 40 is provided in the built-in basket 20. The product isolation mechanism 40 is used to isolate products so that the products can be neatly spaced and placed without affecting the products.
[0038] In order to achieve the above technical effects, the separate basket in this example, such as Figure 2 , Figure 3 , Figure 4 As shown, at least one layer of built-in basket 20 is stacked in the external basket 10. Multiple layers and layers of built-in basket 20 can be stacked in the external basket 10 according to the actual needs of the cleaning products.
[0039] In order to achieve the above technical effects, the separate basket in this example, such as Figure 2, Figure 3 , Figure 4 As shown, several layers of built-in baskets 20 are vertically stacked along a leveling mechanism 30 .
[0040] In order to achieve the above technical effects, the separate basket in this example, such as Figure 2 , Figure 3 , Figure 4 As shown, the external basket 10 further includes:
[0041] There are outer frames 11 on both sides of the external basket 10; the outer frames 11 are configured to be hollow, which is conducive to cleaning the product.
[0042] The support rods 12 are fixed between the outer frames 11 ; the support rods 12 mainly play the role of fixing the outer frames 1 .
[0043] A cushion block 13 is fixed below the outer frame 11; the cushion block 13 mainly plays a role of leveling;
[0044] A handle 14 is fixed on one of the support rods 12. The handle 14 is mainly used for lifting the external basket 10.
[0045] In order to achieve the above technical effects, the separate basket in this example, such as Figure 2 , Figure 3 , Figure 4 As shown, the built-in basket 20 also includes:
[0046] Inner frames 21 are provided on both sides of the built-in basket 20; a leveling mechanism 30 is fixed below the inner frames 21; the inner frames 21 are also configured to be hollowed out, which is beneficial for cleaning the product.
[0047] The inner support rods 22 are fixed between the inner frames 21. The inner support rods 22 mainly play the role of fixing the inner frames 21.
[0048] In order to achieve the above technical effects, the separate basket in this example, such as Figure 2 , Figure 3 , Figure 4 As shown, the leveling mechanism 30 is composed of a flat pad 31 fixed below the inner frame 21. In this embodiment, four flat pads 31 are padded below the inner frame 21, so that the built-in basket 20 can ensure good flatness.
[0049] In order to achieve the above technical effects, the separate basket in this example, such as Figure 2 , Figure 3 , Figure 4 As shown, the product isolation mechanism 40 further includes:
[0050] Above the built-in basket 20, an isolation strip 41 is fixed between the inner frames 21 of the built-in basket 20;
[0051] Below the built-in basket 20, a lower isolation bar 42 is fixed between the inner frames 21 of the built-in basket 20. After the upper isolation bar 41 and the lower isolation bar 42 are arranged in parallel, they are used to isolate products.
[0052] In order to achieve the above technical effects, the separate basket in this example, such as Figure 2 , Figure 3 , Figure 4 As shown, a plurality of hollow through holes 14 are provided in the outer frame 11 .
[0053] In order to achieve the above technical effects, the separate basket in this example, such as Figure 2 , Figure 3 , Figure 4 As shown, a plurality of slots 43 are provided at corresponding positions of the upper isolation strip 41 and the lower isolation strip 42. The products are stuck in the slots 43, so that the products can be isolated from each other and the products can be prevented from being damaged during the cleaning process.
[0054] Those skilled in the art will appreciate that the above-mentioned embodiments are specific examples for implementing the present invention, and in actual applications, various changes may be made thereto in form and detail without departing from the spirit and scope of the present invention.
Claims
1. A detachable basket, characterized in that: include: External carry basket; A built-in basket, wherein at least one layer of the built-in basket is arranged in the external basket; A leveling mechanism is provided between the built-in baskets; the leveling mechanism places the built-in baskets flatly; The built-in carrying basket is separated from the external carrying basket and used independently.
2. The detachable basket according to claim 1, characterized in that: A product isolation mechanism is provided in the built-in basket.
3. The detachable basket according to claim 1, characterized in that: At least one layer of the built-in basket is stacked in the external basket.
4. The detachable basket according to claim 1, characterized in that: Several layers of the built-in baskets are stacked vertically along a leveling mechanism.
5. The detachable basket according to claim 1, characterized in that: The external basket further comprises: Outer frames, located on both sides of the external basket; A support rod, the support rod being fixed between the outer frames; A cushion block is fixed below the outer frame; A handle is fixed on one of the support rods.
6. The detachable basket according to claim 1, characterized in that: The built-in basket also includes: Inner frames, located on both sides of the built-in basket; the leveling mechanism is fixed below the inner frames; An inner support rod is fixed between the inner frames.
7. The detachable basket according to claim 6, characterized in that: The leveling mechanism is composed of a flat washer block fixed below the inner frame.
8. The detachable basket according to claim 2, characterized in that: The product isolation mechanism further comprises: An upper isolation bar, above the built-in basket and fixed between inner frames of the built-in basket; A lower isolation strip is located below the built-in basket and is fixed between inner frames of the built-in basket.
9. The detachable basket according to claim 5, characterized in that: A plurality of hollow through holes are arranged in the outer frame.
10. The detachable basket according to claim 8, characterized in that: A plurality of slots are provided at corresponding upper and lower positions of the upper isolation strip and the lower isolation strip.