Blanking and deburring device for blade, sliding block and blade

By designing an automated deburring device, using ultrasonic waves to remove burrs on the surface of the part and automatically convey parts through the robotic arm and electromagnet, the problem of low safety of the deburring device in the prior art is solved, and automated operation and improved safety are achieved. effect.

CN222447515UActive Publication Date: 2025-02-11DALIAN YONGBAO NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202421021103.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-12
Publication Date
2025-02-11
Estimated Expiration
2034-05-12

AI Technical Summary

Technical Problem

When handling parts, existing deburring devices require workers to manually place the next batch of parts, which can easily lead to low safety and injuries to workers.

Method used

Design a deburring device including a shell, partition, inner liner and net basket. Use an ultrasonic generator and ultrasonic transducer to remove burrs on the surface of the part, and automatically transport parts to the net through a rotating table, a robotic arm, a fixture and an electromagnet. In the basket, avoid manual operation by workers.

Benefits of technology

The automatic operation of the deburring device is realized, the safety of the device is improved, and the risks of workers when placing parts are avoided.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a blade slider blade blanking deburring device, which comprises a shell, a partition plate, an inner container and a mesh basket, the inside of the shell is respectively and fixedly connected with the surfaces of the partition plate and the inner container, the right side of the inner container is fixedly connected with the left side of the partition plate, and the inside of the inner container is movably connected with the surface of the mesh basket. An ultrasonic transducer is fixedly connected to the bottom of the inner container, an ultrasonic generator located on the left side of the partition plate is fixedly connected to the bottom of the interior of the shell, and the ultrasonic generator is electrically connected with the ultrasonic transducer through a signal line. By arranging the ultrasonic generator and the ultrasonic transducer, ultrasonic waves are transmitted into cleaning liquid in the inner container, burrs on the surfaces of parts are removed through the cavitation effect and the etching effect, the parts are automatically conveyed into the mesh basket through the rotating table, the mechanical arm, the fixing frame and the electromagnet, workers do not need to place the parts manually, and the work efficiency is improved. And the safety of the deburring device is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of parts processing, in particular to a blade slider blade blanking and deburring device. Background Art

[0002] In the process of producing parts such as blades, sliders and blades, thorns or flash will be formed at the intersection of part surfaces due to plastic deformation during the cutting process. At this time, a deburring device is needed to process the parts, such as the deburring tool with authorization announcement number 216608325U, including a workbench, a mounting plate is arranged on the workbench, a clamping mechanism is arranged on the mounting plate for fixing the parts, a rotating mechanism for driving the parts to rotate is arranged on the side of the clamping mechanism, a first deburring mechanism that can be extended into the inner hole of the part for deburring is arranged above the clamping mechanism, the first deburring mechanism is arranged on the mounting plate so as to be movable up and down, a second deburring mechanism for removing external burrs of the parts is arranged on one side of the clamping mechanism, and the second deburring mechanism is adjustably arranged on the mounting plate.

[0003] With regard to the above-mentioned related technologies, there are the following defects: after the deburring device processes a batch of parts, workers are required to manually place two pieces of the next batch. When workers place the parts, they are easily injured due to mistakes, which makes the deburring device unsafe.

[0004] Therefore, it is necessary to redesign the deburring device to effectively prevent the phenomenon of low safety. Summary of the invention

[0005] In order to solve the problems raised in the above background technology, the purpose of the utility model is to provide a blade slider blade blanking and deburring device, which has the advantage of improving the safety of the deburring device and solves the problem of low safety of the deburring device.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a blade slider blade blanking and deburring device, comprising a housing, a partition, an inner liner and a mesh basket;

[0007] The interior of the shell is fixedly connected to the surfaces of the partition and the inner container respectively, the right side of the inner container is fixedly connected to the left side of the partition, the interior of the inner container is movably connected to the surface of the basket, the bottom of the inner container is fixedly connected to an ultrasonic transducer, the bottom of the interior of the shell is fixedly connected to an ultrasonic generator located on the left side of the partition, and the ultrasonic generator is electrically connected to the ultrasonic transducer through a signal line;

[0008] The back of the shell is fixedly connected with a rotating table, the top of the rotating table turntable is fixedly connected with a mechanical arm, the mounting head of the mechanical arm is fixedly connected with a fixing frame, and the interior of the fixing frame is fixedly connected with an electromagnet.

[0009] As a preferred embodiment of the utility model, the bottom of the shell is fixedly connected to a piston cylinder located on the right side of the partition, the top of the piston cylinder output end is fixedly connected to a storage plate, and the surfaces of the storage plate are movably connected to the inner wall of the shell and the right side of the partition respectively.

[0010] As a preferred embodiment of the utility model, the bottom of the storage plate is fixedly connected to a surrounding plate located outside the piston cylinder, the outer side of the surrounding plate is movably connected to a roller, and the outer side of the roller is movably connected to the inner wall of the outer shell and the right side of the partition respectively.

[0011] As a preferred embodiment of the utility model, the front of the shell is fixedly connected to a cooling fan located on the left side of the partition, and the back of the shell is fixedly connected to a dustproof mesh plate located on the left side of the partition through a snap-on structure, and the back of the cooling fan and the front of the dustproof mesh plate both extend to the interior of the shell.

[0012] As a preferred embodiment of the present invention, a limit frame is provided on the outside of the robotic arm, the front side of the limit frame is fixedly connected to the back side of the outer shell through a connecting rod, the inner wall of the limit frame is movably connected to a ball, and the inner side of the ball is movably connected to the surface of the robotic arm.

[0013] As a preferred embodiment of the utility model, a waterproof membrane located at the bottom of the electromagnet is fixedly connected to the inside of the fixing frame, and the bottom of the waterproof membrane extends to the outside of the fixing frame.

[0014] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0015] 1. The utility model transmits ultrasonic waves into the cleaning liquid in the inner tank by arranging an ultrasonic generator and an ultrasonic transducer, removes burrs on the surface of parts by cavitation and etching, and automatically conveys parts into the basket by using a rotating table, a mechanical arm, a fixed frame and an electromagnet, eliminating the need for workers to manually place parts, thereby improving the safety of the deburring device.

[0016] 2. The utility model provides a piston cylinder and a storage plate to lift the parts located on the right side of the partition upward, thereby preventing the mechanical arm and the electromagnet from being unable to adsorb the parts accumulated at the bottom of the shell, thereby improving the practicality of the deburring device. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the structure of the utility model;

[0018] Figure 2 It is a three-dimensional diagram of the local parts of the housing of the utility model;

[0019] Figure 3 This is a front view cross-sectional schematic diagram of the structural shell of the utility model;

[0020] Figure 4 This is a front view and cross-sectional schematic diagram of the structure storage plate of the utility model;

[0021] Figure 5 It is a right side sectional schematic diagram of the structural housing of the utility model;

[0022] Figure 6 This is a front cross-sectional schematic diagram of the structural fixing frame of the utility model;

[0023] Figure 7 For this utility model Figure 5 Enlarged structural diagram at point A in the middle.

[0024] In the figure: 1. outer shell; 2. partition; 3. liner; 4. mesh basket; 5. ultrasonic transducer; 6. ultrasonic generator; 7. rotating table; 8. robotic arm; 9. fixed frame; 10. electromagnet; 11. piston cylinder; 12. storage plate; 13. surrounding plate; 14. roller; 15. cooling fan; 16. dustproof mesh plate; 17. limit frame; 18. ball bearing; 19. waterproof film. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] like Figures 1 to 7 As shown, the utility model provides a blade slider blade blanking and deburring device, comprising a shell 1, a partition 2, an inner liner 3 and a mesh basket 4;

[0027] The interior of the outer shell 1 is fixedly connected to the surfaces of the partition 2 and the inner liner 3, respectively; the right side of the inner liner 3 is fixedly connected to the left side of the partition 2; the interior of the inner liner 3 is movably connected to the surface of the basket 4; an ultrasonic transducer 5 is fixedly connected to the bottom of the inner liner 3; an ultrasonic generator 6 located on the left side of the partition 2 is fixedly connected to the bottom of the inner shell 1; and the ultrasonic generator 6 is electrically connected to the ultrasonic transducer 5 through a signal line;

[0028] A rotating table 7 is fixedly connected to the back of the housing 1 , a mechanical arm 8 is fixedly connected to the top of the turntable of the rotating table 7 , a mounting head of the mechanical arm 8 is fixedly connected to a fixing frame 9 , and an electromagnet 10 is fixedly connected inside the fixing frame 9 .

[0029] refer to Figure 4The bottom of the shell 1 is fixedly connected to a piston cylinder 11 located on the right side of the partition 2, and the top of the output end of the piston cylinder 11 is fixedly connected to a storage plate 12, and the surfaces of the storage plate 12 are movably connected to the inner wall of the shell 1 and the right side of the partition 2 respectively.

[0030] As a technical optimization solution of the utility model, by setting a piston cylinder 11 and a storage plate 12, the parts located on the right side of the partition 2 are lifted upward, so as to prevent the robot arm 8 and the electromagnet 10 from being unable to adsorb the parts accumulated at the bottom of the outer shell 1, thereby improving the practicality of the deburring device.

[0031] refer to Figure 4 The bottom of the storage plate 12 is fixedly connected to a surrounding plate 13 located outside the piston cylinder 11, and the outer side of the surrounding plate 13 is movably connected to a roller 14, and the outer side of the roller 14 is movably connected to the inner wall of the shell 1 and the right side of the partition 2 respectively.

[0032] As a technical optimization solution of the utility model, by providing a surrounding plate 13 and a roller 14, it is prevented that the storage plate 12 rubs against the outer shell 1 or the partition 2 when the storage plate 12 moves up and down, thereby preventing the storage plate 12 from being worn and causing the service life of the storage plate 12 to be reduced.

[0033] refer to Figure 5 The front of the shell 1 is fixedly connected to a cooling fan 15 located on the left side of the partition 2, and the back of the shell 1 is fixedly connected to a dustproof screen 16 located on the left side of the partition 2 through a snap-on structure. The back of the cooling fan 15 and the front of the dustproof screen 16 both extend into the interior of the shell 1.

[0034] As a technical optimization solution of the utility model, a cooling fan 15 is provided to circulate the air in the housing 1 with the external air to dissipate the heat of the ultrasonic transducer 5 and the ultrasonic generator 6, and a dustproof mesh plate 16 is used to prevent dust and debris from entering the housing 1.

[0035] refer to Figure 7 A limit frame 17 is provided on the outside of the robot arm 8, the front of the limit frame 17 is fixedly connected to the back of the shell 1 through a connecting rod, and a ball 18 is movably connected to the inner wall of the limit frame 17, and the inner side of the ball 18 is movably connected to the surface of the robot arm 8.

[0036] As a technical optimization solution of the utility model, a limit frame 17 and a ball 18 are provided to limit the mechanical arm 8 to prevent the mechanical arm 8 from tilting due to one end of the mechanical arm 8 becoming heavier after the electromagnet 10 adsorbs the parts.

[0037] refer to Figure 6 A waterproof membrane 19 located at the bottom of the electromagnet 10 is fixedly connected to the interior of the fixing frame 9 , and the bottom of the waterproof membrane 19 extends to the outside of the fixing frame 9 .

[0038] As a technical optimization solution of the utility model, a waterproof film 19 is provided to protect the electromagnet 10 to prevent the electromagnet 10 from rusting due to contact with liquid, thereby preventing the electromagnet 10 from being damaged.

[0039] The working principle and use process of the utility model are as follows: when in use, the piston cylinder 11 drives the storage plate 12 to move upward through the output end, the storage plate 12 will lift the parts and make the parts close to the top of the shell 1, and then start the rotating table 7 and the mechanical arm 8, the rotating table 7 and the mechanical arm 8 will make the fixing frame 9 contact with the parts, and then start the electromagnet 10, the electromagnet 10 adsorbs the parts through magnetic force, and then the rotating table 7 and the mechanical arm 8 move the fixing frame 9 to the top of the net basket 4, and stop the electromagnet 10, and the adsorbed parts will fall into the net basket 4 because the magnetic force disappears, at this time start the ultrasonic generator 6 and the ultrasonic transducer 5, the ultrasonic generator 6 transmits ultrasonic waves to the water in the inner tank 3 through the ultrasonic transducer 5, and uses the cavitation and etching effects generated by the ultrasonic waves to remove the burrs on the surface of the parts.

[0040] In summary: the blade slider blade blanking and deburring device, by setting an ultrasonic generator 6 and an ultrasonic transducer 5, transmits ultrasonic waves into the cleaning liquid in the inner tank 3, utilizes cavitation and etching to remove burrs on the surface of parts, and utilizes a rotating table 7, a mechanical arm 8, a fixed frame 9 and an electromagnet 10 to automatically convey parts into the net basket 4, without the need for workers to manually place parts, thereby improving the safety of the deburring device.

[0041] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0042] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A blade slider blade blanking and deburring device, characterized in that: It comprises an outer shell (1), a partition (2), an inner liner (3) and a mesh basket (4); The interior of the outer shell (1) is fixedly connected to the surfaces of the partition (2) and the inner liner (3), respectively; the right side of the inner liner (3) is fixedly connected to the left side of the partition (2); the interior of the inner liner (3) is movably connected to the surface of the basket (4); an ultrasonic transducer (5) is fixedly connected to the bottom of the inner liner (3); an ultrasonic generator (6) located on the left side of the partition (2) is fixedly connected to the bottom of the interior of the outer shell (1); and the ultrasonic generator (6) is electrically connected to the ultrasonic transducer (5) via a signal line; The back of the housing (1) is fixedly connected to a rotating table (7), the top of the rotating disk of the rotating table (7) is fixedly connected to a mechanical arm (8), the mounting head of the mechanical arm (8) is fixedly connected to a fixing frame (9), and the interior of the fixing frame (9) is fixedly connected to an electromagnet (10).

2. A blade slider blade blanking and deburring device according to claim 1, characterized in that: The bottom of the interior of the shell (1) is fixedly connected to a piston cylinder (11) located on the right side of the partition (2), and the top of the output end of the piston cylinder (11) is fixedly connected to a storage plate (12), and the surface of the storage plate (12) is movably connected to the inner wall of the shell (1) and the right side of the partition (2), respectively.

3. A blade slider blade blanking and deburring device according to claim 2, characterized in that: The bottom of the storage plate (12) is fixedly connected to a surrounding plate (13) located outside the piston cylinder (11), the outer side of the surrounding plate (13) is movably connected to a roller (14), and the outer side of the roller (14) is movably connected to the inner wall of the outer shell (1) and the right side of the partition (2) respectively.

4. The blade slider blade blanking and deburring device according to claim 1, characterized in that: The front side of the housing (1) is fixedly connected to a cooling fan (15) located on the left side of the partition (2); the back side of the housing (1) is fixedly connected to a dustproof screen (16) located on the left side of the partition (2) via a snap-fit ​​structure; the back side of the cooling fan (15) and the front side of the dustproof screen (16) both extend into the interior of the housing (1).

5. The blade slider blade blanking and deburring device according to claim 1, characterized in that: The mechanical arm (8) is provided with a limit frame (17) on the outside, the front side of the limit frame (17) is fixedly connected to the back side of the housing (1) via a connecting rod, the inner wall of the limit frame (17) is movably connected to a ball (18), and the inner side of the ball (18) is movably connected to the surface of the mechanical arm (8).

6. The blade slider blade blanking and deburring device according to claim 1, characterized in that: A waterproof membrane (19) located at the bottom of the electromagnet (10) is fixedly connected to the interior of the fixing frame (9), and the bottom of the waterproof membrane (19) extends to the outside of the fixing frame (9).