Welded pipe on-line internal blowing device

By designing the welded pipe online blowing device, using components such as conveyor wheel, flip grip, inner blowing head and stop cylinder, efficient online cleaning of the inner wall of the welded pipe is solved, and the problem of complex and low cleaning efficiency in the prior art is solved.

CN222447584UActive Publication Date: 2025-02-11RIZHAO JINGHUA PIPE IND CO LTD
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Patent Information

Application Number
CN202421207732.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-30
Publication Date
2025-02-11
Estimated Expiration
2034-05-30

AI Technical Summary

Technical Problem

The existing welded pipe inner wall cleaning device is complex and has low efficiency, making it difficult to achieve simple and fast inner wall cleaning.

Method used

A welded pipe online internal blowing device is designed, including a horizontally arranged support frame, multiple conveyor wheels, flip grab, rolling table, inner blow head and aggregate silo. The conveyor wheel drives the welded pipe horizontally and flips the welded pipe. , the inner blower sprays high-pressure water mist for cleaning, stops the cylinder and controls the interception and release of the welded pipes to realize online cleaning.

Benefits of technology

It realizes efficient online cleaning of the inner wall of the welded pipe, simplifies the cleaning process and improves the cleaning efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222447584U_ABST
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Abstract

The utility model provides an on-line inner blowing device for a welded pipe. The on-line inner blowing device comprises a supporting frame, a material rolling table and a material collecting bin, a plurality of conveying wheels are rotatably erected on the supporting frame; a plurality of overturning claws are arranged on the rotating shaft at intervals, and the overturning claws and the conveying wheels are alternately arranged; an inclined frame is arranged on the upper end face of the material table. A stop cylinder is arranged on the rolling table; at least one inner blowing head is arranged above the inclined frame; the material collecting bin is located below the lower side of the inclined frame. The conveying wheel drives the cut welded pipe to transversely move to the position above the supporting frame, the material turning motor drives the turning claw to turn the welded pipe upwards and enable the welded pipe to fall on the inclined frame, the welded pipe rolls down from the high position to the low position along the inclined frame, the stop air cylinder is in an extension state to intercept the welded pipe, and after the stop air cylinder intercepts the welded pipe, the stop air cylinder stops the welded pipe. The inner blowing head aligned with the opening in the end of the welded pipe sprays high-pressure water mist to clean the inner wall of the welded pipe, the stop air cylinder retracts to enable the welded pipe to continuously roll into the material collecting bin to be collected, online cleaning is achieved, and the cleaning efficiency is high.
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Description

Technical Field

[0001] The utility model relates to the technical field of welding pipe cleaning, in particular to an online internal blowing device for welding pipes. Background Art

[0002] Welded steel pipe, also known as welded pipe, is a steel pipe made by welding steel plates or strips after curling and forming, and is generally 6 meters long. The production process of welded steel pipes is simple, the production efficiency is high, there are many varieties and specifications, and the equipment investment is small, but the general strength is lower than that of seamless steel pipes. However, the existing welding pipe inner wall cleaning device is complicated and inefficient. For example, the cleaning device with the patent number "202222062741.5", the patent name is "A cleaning device for the inner wall of a metal welded pipe", and the publication date is March 17, 2023, the cleaning is more complicated and inefficient.

[0003] Therefore, there is an urgent need for an online internal blowing device for welding pipes to simply and quickly clean the inner wall of the welding pipes. Utility Model Content

[0004] The embodiment of the utility model provides an online internal blowing device for a welding pipe, which is used to solve the problems of complicated cleaning and low efficiency of the inner wall of the existing welding pipe.

[0005] In order to overcome the above technical problems, according to an embodiment of the utility model, a welding pipe online internal blowing device is provided, comprising:

[0006] A support frame is arranged transversely; a plurality of transmission wheels are rotatably mounted on the support frame, the outer surface of the transmission wheel is formed with a groove, and the plurality of transmission wheels are arranged transversely in sequence; each transmission wheel is provided with a pulley for driving the transmission wheel to rotate uniformly; the support frame is also provided with a rotating shaft and a turning motor for driving the rotating shaft, the rotating shaft extends along the arrangement direction of the plurality of transmission wheels, a plurality of flipping grippers are arranged at intervals on the rotating shaft, and the flipping grippers are arranged alternately with the transmission wheels;

[0007] A rolling table for transporting welded pipes; an inclined frame is provided on the upper end surface of the rolling table, and the side of the inclined frame close to the support frame is higher than the side away from the support frame; a stop cylinder is provided on the rolling table, and the telescopic end of the stop cylinder passes through the inclined frame to intercept the welded pipe; at least one inner blowing head is provided above the inclined frame, and the inner blowing head is aimed at the pipe mouth of the welded pipe close to the telescopic end of the stop cylinder, and the inner blowing head is used to spray high-pressure water mist; and

[0008] A material collection bin for storing welded pipes; the material collection bin is located below the lower side of the tilting frame.

[0009] In some embodiments, the cross-sectional shape of the groove on the transfer wheel is V-shaped.

[0010] In some embodiments, the number of the inner blowing heads is two, and the two inner blowing heads are respectively aligned with the two welding pipe openings closest to the telescopic end of the stop cylinder.

[0011] In some embodiments, the flip grab includes a plurality of grab bars, and the plurality of grab bars are evenly arranged along the circumference.

[0012] In some embodiments, the grab bars are three in number.

[0013] In some embodiments, the end of the grab bar is bent, and the bending direction is toward the rotation direction.

[0014] In some embodiments, an alignment device is provided at the material collection bin; the alignment device includes a first trimming plate, a second trimming plate and a trimming cylinder for driving the second trimming plate, the first trimming plate is fixed at one end of the welded pipe in the material collection bin, the second trimming plate is located at the other end of the welded pipe in the material collection bin, and moves toward the welded pipe under the drive of the trimming cylinder.

[0015] In some embodiments, the number of the stop cylinders is two, which are respectively arranged on both sides of the rolling table.

[0016] The technical solution provided by the embodiment of the utility model may include the following beneficial effects:

[0017] The utility model drives the cut welded pipe to be moved horizontally to the top of the support frame by a conveying wheel, and the turning motor drives the turning gripper to turn the welded pipe upward and drop it on the inclined frame, so that the welded pipe rolls down from high to low along the inclined frame, and the stop cylinder is in an extended state to intercept the welded pipe. After the stop cylinder intercepts the welded pipe, an inner blowing head aimed at the opening of the end of the welded pipe sprays high-pressure water mist to clean the inner wall of the welded pipe, and the stop cylinder retracts to make the welded pipe continue to roll down to the collecting bin for collection, and then the stop cylinder continues to extend, and the next round of interception and cleaning is repeated, thereby realizing online cleaning with high cleaning efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The accompanying drawings herein are incorporated in and constitute a part of the specification, illustrate embodiments consistent with the present utility model, and together with the description, are used to explain the principles of the present utility model.

[0019] Figure 1 It is a front view schematic diagram of a welding pipe online internal blowing device disclosed in an embodiment of the present disclosure;

[0020] Figure 2 yes Figure 1 Enlarged view of point "A" in the middle;

[0021] Figure 3 It is a schematic top view of an online internal blowing device for a welded pipe disclosed in an embodiment of the present invention.

[0022] In the figure,

[0023] 1. Support frame; 2. Conveying wheel; 201. Groove; 3. Pulley; 4. Rotating shaft; 5. Turning motor; 6. Turning grab; 601. Grabbing rod; 7. Rolling table; 8. Tilt frame; 9. Stop cylinder; 10. Inner blowing head; 11. Collection bin;

[0024] 12. Alignment device; 1201. First aligning plate; 1202. Second aligning plate; 1203. Alignment cylinder. DETAILED DESCRIPTION

[0025] Among them, the drawings are only used for illustrative explanations, and they only represent schematic diagrams rather than actual pictures, and should not be understood as limitations on this patent; in order to better illustrate the embodiments of the utility model, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of the actual product; for those skilled in the art, it is understandable that some well-known structures and their descriptions in the drawings may be omitted.

[0026] The same or similar numbers in the drawings of the embodiments of the present invention correspond to the same or similar parts; in the description of the present invention, it should be understood that if the terms "upper", "lower", "left", "right", "inner", "outer", etc. appear, the orientation or position relationship indicated is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, the terms describing the position relationship in the drawings are only used for illustrative purposes and cannot be understood as a limitation on this patent. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.

[0027] like Figure 1-3 As shown, one specific embodiment of a welding pipe online internal blowing device includes a horizontally mounted support frame 1, on which a plurality of transmission wheels 2 are rotatably mounted, and the outer surface of the transmission wheel 2 is formed with a groove 201, and the cross-sectional shape of the groove 201 on the transmission wheel 2 is V-shaped, which is convenient for transmitting the welding pipe, and the plurality of transmission wheels 2 are arranged horizontally in sequence, so that the transmission wheel 2 can transmit the welding pipe horizontally. The transmission wheels 2 are all equipped with pulleys 3 for uniformly driving the transmission wheels 2 to rotate. Specifically, multiple belts can be used to connect the pulleys 3 and connect them to a motor, and the motor drives the plurality of transmission wheels 2 to rotate, and the cut welding pipes are transported to the top of the support frame 1 along the transmission wheels 2.

[0028] The support frame 1 is also provided with a rotating shaft 4 and a turning motor 5 for driving the rotating shaft 4. The rotating shaft 4 extends along the arrangement direction of the plurality of transmission wheels 2. A plurality of flipping grippers 6 are installed at intervals on the rotating shaft 4, and the flipping grippers 6 are arranged alternately with the transmission wheels 2. When the flipping motor 5 drives the rotating shaft 4 to rotate, it drives the flipping grippers 6 to rotate. When the welded pipe reaches the top of the support frame 1, the flipping motor 5 is started to drive the flipping grippers 6 to flip the welded pipe upward. In this specific embodiment, the flipping grippers 6 include three grab bars 601, and the three grab bars 601 are evenly arranged along the circumference to make the flipping efficiency of the welded pipe higher. The end of the grab bar 601 is bent, and the bending direction is toward the rotation direction to prevent the welded pipe from being thrown out from the end of the grab bar 601 due to excessive speed when the grab bar 601 flips the welded pipe upward.

[0029] A rolling table 7 for transporting welded pipes is installed on one side of the support frame 1. An inclined frame 8 is welded on the upper end surface of the rolling table 7. The side of the inclined frame 8 close to the support frame 1 is higher than the side away from the support frame 1. When the welded pipe is flipped up and falls on the inclined frame 8, the welded pipe rolls down from high to low along the inclined frame 8. A stop cylinder 9 is installed on the rolling table 7. The telescopic end of the stop cylinder 9 passes through the inclined frame 8 to intercept the welded pipe. The stop cylinder 9 can be retracted to release the welded pipe to allow it to continue rolling down. Therefore, the welded pipe can be intercepted and released by controlling the extension and shortening of the stop cylinder 9. There are two stop cylinders 9, which correspond to each other horizontally and are respectively installed on both sides of the rolling table 7, so that the welded pipe is in a horizontal state after being stopped by the stop cylinder 9, which is convenient for subsequent blowing and washing. In this specific embodiment, two inner blowing heads 10 are installed above the tilting frame 8. The inner blowing heads 10 are aligned with the welding pipe openings near the telescopic end of the stop cylinder 9. The two inner blowing heads 10 are respectively aligned with the two welding pipe openings closest to the telescopic end of the stop cylinder 9. When the stop cylinder 9 intercepts two welding pipes, the high-pressure water mist of the two inner blowing heads 10 is turned on to spray high-pressure water mist to wash the inner walls of the two welding pipes. Then the stop cylinder 9 retracts to allow the two welding pipes to continue to roll down. Then the stop cylinder 9 continues to extend and repeats the next round of interception. The device for connecting the inner blowing head 10 with high-pressure water mist is a prior art and will not be described in detail here.

[0030] A collection bin 11 for storing welded pipes is installed below the lower side of the tilting frame 8. When the welded pipes that have been purged continue to roll downward, they fall into the collection bin 11 for collection.

[0031] In order to keep the welded pipes neat after being collected in the collection bin 11, an alignment device 12 is installed at the collection bin 11. The alignment device 12 includes a first aligning plate 1201, a second aligning plate 1202, and an aligning cylinder 1203 for driving the second aligning plate 1202. The first aligning plate 1201 is fixed to one end of the welded pipe in the collection bin 11, and the second aligning plate 1202 is located at the other end of the welded pipe in the collection bin 11 and moves toward the welded pipe under the drive of the aligning cylinder 1203. When in use, after the collection bin 11 collects a certain number of welded pipes, the aligning cylinder 1203 pushes the second aligning plate 1202 to push the welded pipes to align on the first aligning plate 1201.

[0032] The action process is as follows:

[0033] The cut welded pipe is transported to the top of the support frame 1 along the conveying wheel 2. When the turning motor 5 drives the rotating shaft 4 to rotate, it drives the turning grip 6 to rotate. When the welded pipe reaches the top of the support frame 1, the turning motor 5 is started to drive the turning grip 6 to turn the welded pipe upward. When the welded pipe is turned upward and falls on the tilting frame 8, the welded pipe rolls down from high to low along the tilting frame 8. The stop cylinder 9 is in an extended state to intercept the welded pipe. After the stop cylinder 9 intercepts two welded pipes, the high-pressure water mist of the two inner blowing heads 10 is turned on to spray high-pressure water mist to blow and clean the inner walls of the two welded pipes. Then the stop cylinder 9 retracts to allow the two welded pipes to continue to roll down. Then the stop cylinder 9 continues to extend and repeats the next round of interception. The cleaned welded pipe rolls down into the collecting bin 11 for collection.

[0034] Those skilled in the art will readily appreciate other embodiments of the present invention after considering the specification and practicing the disclosure disclosed herein. This application is intended to cover any variations, uses, or adaptations of the present invention, which follow the general principles of the present invention and include common knowledge or customary technical means in the art that are not disclosed in the present invention. The specification and examples are to be regarded as exemplary only, and the true scope and spirit of the present invention are indicated by the following claims.

[0035] It should be understood that the present invention is not limited to the precise structure described above and shown in the drawings, and various modifications and changes can be made without departing from the scope thereof. The scope of the present invention is limited only by the appended claims.

Claims

1. A welding pipe online blowing device, characterized in that: include A support frame (1) is arranged transversely; a plurality of transmission wheels (2) are rotatably mounted on the support frame (1); the outer surface of the transmission wheel (2) is formed with a groove (201), and the plurality of transmission wheels (2) are arranged transversely in sequence; each of the transmission wheels (2) is provided with a pulley (3) for driving the transmission wheels (2) to rotate uniformly; the support frame (1) is also provided with a rotating shaft (4) and a turning motor (5) for driving the rotating shaft (4); the rotating shaft (4) extends along the arrangement direction of the plurality of transmission wheels (2); a plurality of turning grippers (6) are arranged at intervals on the rotating shaft (4); the turning grippers (6) and the transmission wheels (2) are arranged alternately; A rolling table (7) for transporting welded pipes; an inclined frame (8) is arranged on the upper end surface of the rolling table (7), and the side of the inclined frame (8) close to the support frame (1) is higher than the side away from the support frame (1); a stop cylinder (9) is arranged on the rolling table (7), and the telescopic end of the stop cylinder (9) passes through the inclined frame (8) to intercept the welded pipe; at least one inner blowing head (10) is arranged above the inclined frame (8), and the inner blowing head (10) is aimed at the pipe mouth of the welded pipe close to the telescopic end of the stop cylinder (9), and the inner blowing head (10) is used to spray high-pressure water mist; as well as A material collection bin (11) for storing welded pipes; the material collection bin (11) is located below the lower side of the tilting frame (8).

2. The welded pipe online internal blowing device according to claim 1 is characterized in that: The cross-sectional shape of the groove (201) on the transmission wheel (2) is V-shaped.

3. The welded pipe online internal blowing device according to claim 1 is characterized in that: The number of the inner blowing heads (10) is two, and the two inner blowing heads (10) are respectively aligned with the two welding pipe openings closest to the telescopic end of the stop cylinder (9).

4. The welded pipe online internal blowing device according to claim 1 is characterized in that: The flip grab (6) comprises a plurality of grab bars (601), and the plurality of grab bars (601) are evenly arranged along the circumference.

5. The welded pipe online internal blowing device according to claim 4 is characterized in that: The number of the grab bars (601) is three.

6. The welded pipe online internal blowing device according to claim 4, characterized in that: The end of the grab bar (601) is bent, with the bending direction facing the rotation direction.

7. The welded pipe online internal blowing device according to claim 1, characterized in that: An alignment device (12) is provided at the material collection bin (11); the alignment device (12) comprises a first aligning plate (1201), a second aligning plate (1202) and an aligning cylinder (1203) for driving the second aligning plate (1202); the first aligning plate (1201) is fixed to one end of the welded pipe in the material collection bin (11); the second aligning plate (1202) is located at the other end of the welded pipe in the material collection bin (11) and moves toward the welded pipe under the drive of the aligning cylinder (1203).

8. The welded pipe online internal blowing device according to claim 7, characterized in that: The number of the stop cylinders (9) is two, which are respectively arranged on both sides of the rolling platform (7).

Citation Information

Patent Citations

  • Inner wall cleaning device for metal welded pipe

    CN218638116U