Repairing machine for diagonal draw bar of ring lock type scaffold

Abstract

The utility model discloses a ring lock type scaffold diagonal draw bar repairing machine which comprises a machine body and further comprises a shaping mechanism, a stamping mechanism, a control box and a hydraulic oil tank, the shaping mechanism is arranged on the side of the stamping mechanism, the control box is installed at the other end away from the shaping mechanism and located at the stamping mechanism, and the hydraulic oil tank is connected with the shaping mechanism and the stamping mechanism. The shaping mechanism comprises an oil cylinder, a shaping frame and a tool assembly, the oil cylinder is provided with a mounting block and is mounted on the machine body through the mounting block, the tool assembly is vertically connected to the tail end of the oil cylinder and the shaping frame, the punching mechanism comprises a hydraulic motor, a hydraulic cylinder, a spin riveting assembly and an operation table, and the hydraulic motor is arranged at the upper end of the hydraulic cylinder; the operation table is arranged below the hydraulic cylinder, and the spin riveting assembly is installed on the hydraulic cylinder and the operation table. The device has the beneficial effects that the repairing efficiency is improved, and the labor cost is reduced.

Description

Technical Field

[0001] The utility model relates to scaffold auxiliary equipment, in particular to a disc-type scaffold diagonal rod repairing machine. Background Art

[0002] In construction, the disc-type scaffolding is widely used because of its easy assembly and disassembly and stable structure. However, long-term use or improper operation may cause damage to the diagonal rods, bending, deformation or damage, thus affecting normal use. For normal use, these parts need to be restored to their original shape.

[0003] The existing scaffolding repair needs to be done manually, which has poor repair accuracy and low repair efficiency, and is not suitable for large-scale repair. In addition, since it is repaired manually or the damaged inclined rods are mostly replaced with new ones, the repair cost is high. Utility Model Content

[0004] 1. Technical issues to be solved

[0005] In view of the deficiencies in the prior art, the utility model provides a disc-type scaffolding diagonal rod repair machine, which has the advantages of improving repair efficiency and reducing labor costs, thereby solving the problem of high repair costs due to manual repair or replacing damaged diagonal rods with new ones.

[0006] (II) Technical solution

[0007] In order to achieve the above advantages of effectively improving repair efficiency and reducing labor costs, the specific technical solutions adopted by the utility model are as follows:

[0008] A disc-type scaffolding diagonal rod repair machine includes a machine body, a shaping mechanism, a stamping mechanism, a control box, and a hydraulic oil tank. The shaping mechanism is arranged on the side of the stamping mechanism, and the control box is installed at the other end of the stamping mechanism away from the shaping mechanism. The hydraulic oil tank is connected to the shaping mechanism and the stamping mechanism. The shaping mechanism includes a cylinder, a shaping frame, and a tooling assembly. The cylinder is provided with a mounting block and is installed on the machine body through the mounting block. The tooling assembly is connected to the end of the cylinder and the shaping frame up and down. The stamping mechanism includes a hydraulic motor, a hydraulic cylinder, a rivet assembly, and an operating table. The hydraulic motor is arranged at the upper end of the hydraulic cylinder, the operating table is arranged below the hydraulic cylinder, and the rivet assembly is installed on the hydraulic cylinder and the operating table.

[0009] Furthermore, the machine body is provided with guide bars, two groups of guide bars are fixedly arranged on the top of the machine body, and travel sensors are installed thereon, and guide grooves are arranged on the inner sides of the guide bars.

[0010] Furthermore, a driving rod is arranged below the oil cylinder, and a limit sensor is arranged on the side of the driving rod.

[0011] Furthermore, a support block is provided at the bottom of the shaping frame.

[0012] Furthermore, the tooling components are arranged in an array, wherein one group of tooling components is connected to the bottom of the oil cylinder, and the remaining tooling components are arranged on the shaping frame. The tooling components include a base, a support block, and a U-shaped table. The base is connected to the shaping frame, the support block is vertically arranged on the base, and the U-shaped table is parallel to the base and connected to the upper end of the support block.

[0013] Furthermore, the hydraulic motor is provided with a guide block, and the guide block moves up and down in the guide groove.

[0014] Furthermore, the hydraulic oil tank is provided with a heat dissipation fan, which is installed on the side of the hydraulic oil tank through a bracket, and the hydraulic oil tank is connected with the oil cylinder and the hydraulic cylinder through a pipeline. The heat dissipation fan cools the oil inside the hydraulic oil tank to reduce the temperature.

[0015] (III) Beneficial effects

[0016] Compared with the prior art, the utility model provides a disc-type scaffolding diagonal rod repairing machine, which has the following beneficial effects:

[0017] It can effectively straighten and shape the diagonal tie rods and clean up the waste parts at the diagonal tie rod connections. It can continue to be used by simply replacing the waste parts of the connections, greatly reducing the cost without affecting the use of the diagonal tie rods. It can also repair the diagonal tie rods in batches, improving efficiency and solving the problem of high repair costs due to manual repair or replacing damaged diagonal tie rods with new parts. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0019] Figure 1 It is a structural schematic diagram of the utility model;

[0020] Figure 2 It corresponds to Figure 1 Left view of

[0021] Figure 3 It is one of the structural schematic diagrams of the tooling assembly 23 in the utility model;

[0022] Figure 4 This is the second structural schematic diagram of the tooling assembly 23 in the present utility model.

[0023] In the figure: body 1, shaping mechanism 2, stamping mechanism 3, control box 4, hydraulic oil tank 5, oil cylinder 21, shaping frame 22, tooling assembly 23, hydraulic motor 31, hydraulic cylinder 32, rotary riveting assembly 33, operating table 34, guide bar 11, guide groove 12, base 231, support block 232, U-shaped table 233, guide block 311, connecting seat 234, stamping hole 235, stamping pad 236, cooling fan 51. DETAILED DESCRIPTION

[0024] To further illustrate each embodiment, the present invention provides drawings, which are part of the disclosure of the present invention and are mainly used to illustrate the embodiments. They can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, ordinary technicians in the field should be able to understand other possible implementation methods and advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are generally used to represent similar components.

[0025] According to an embodiment of the utility model, a disc-type scaffolding diagonal rod repairing machine is provided.

[0026] Example 1

[0027] like Figure 1-3 As shown, it includes a body 1, and also includes a shaping mechanism 2, a stamping mechanism 3, a control box 4, and a hydraulic oil tank 5. The shaping mechanism 2 is arranged on the side of the stamping mechanism 3, and the control box 4 is installed at the other end of the stamping mechanism 3 away from the shaping mechanism 2. The hydraulic oil tank 5 is connected with the shaping mechanism 2 and the stamping mechanism 3. The shaping mechanism 2 includes a cylinder 21, a shaping frame 22, and a tooling assembly 23. The cylinder 21 is provided with a mounting block and is installed on the body 1 through the mounting block. The tooling assembly 23 is connected up and down at the end of the cylinder 21 and the shaping frame 22. The stamping mechanism 3 includes a hydraulic motor 31, a hydraulic cylinder 32, a rivet assembly 33, and an operating table 34. The hydraulic motor 31 is arranged at the upper end of the hydraulic cylinder 32, the operating table 34 is arranged below the hydraulic cylinder 32, and the rivet assembly 33 is installed on the hydraulic cylinder 32 and the operating table 34. The diagonal tie rod is placed on the tooling assembly 23 and pressed downward by the oil cylinder 21 to repair and straighten the diagonal tie rod on the tooling assembly 23 .

[0028] In embodiment 1, the machine body 1 is provided with guide bars 11, two sets of guide bars 11 are fixedly arranged on the top of the machine body 1, and travel sensors are installed, and guide grooves 12 are arranged on the inner side of the guide bars 11. The position of the hydraulic motor on the guide bars 11 is limited by the travel sensors.

[0029] In the first embodiment, a driving rod is provided below the oil cylinder 21, and a limit sensor is provided on the side of the driving rod. The position of the driving rod of the oil cylinder 21 is limited by the limit sensor.

[0030] In the first embodiment, a support block is provided at the bottom of the shaping frame 22, so that the shaping frame 22 is more stable and the use of the shaping mechanism 2 is convenient.

[0031] In Example 1, the tooling components 23 are arranged in an array, wherein one group of tooling components 23 is connected to the bottom of the oil cylinder 21, and the remaining tooling components 23 are arranged on the shaping frame 22. The tooling components 23 include a base 231, a support block 232, and a U-shaped platform 233. The base 231 is connected to the shaping frame 22, the support block 232 is vertically arranged on the base 231, and the U-shaped platform 232 is parallel to the base 231 and connected to the upper end of the support block 232. The U-shaped platform 233 is installed below the driving rod of the oil cylinder 21, and the diagonal tie rod with the opening facing downward is placed on the U-shaped platform 233. The U-shaped platform 233 provides a stable support for the diagonal tie rod, and the driving rod of the oil cylinder 21 is pressed downward, and the protruding part of the surface of the diagonal tie rod is pressed straight by rotating the diagonal tie rod.

[0032] In the first embodiment, the hydraulic motor 31 is provided with a guide block 311, and the guide block 311 moves up and down in the guide groove 12. The position of the guide block 311 is identified by a stroke sensor, so that the position of the hydraulic motor on the guide bar 11 is limited.

[0033] In Embodiment 1, the hydraulic oil tank 5 is provided with a heat dissipation fan 51, which is installed on the side of the hydraulic oil tank 5 through a bracket, and the hydraulic oil tank 5 is connected to the oil cylinder 21 and the hydraulic cylinder 32 through a pipeline. The heat dissipation fan 51 is used to cool the oil inside the hydraulic oil tank 5 to reduce the temperature.

[0034] The difference between Example 2 and Example 1 is that the structure of the tooling assembly 23 is different; the rest is the same as Example 1;

[0035] Example 2

[0036] like Figure 4 As shown, the tooling assembly 23 may further include a connection seat 234, a punching hole 235, and a punching pad 236. The connection seat 234 is arranged on the shaping frame 22, the punching hole 235 is arranged on the surface of the connection seat 234, and the punching pad 236 is movably connected in the punching hole 235. The diagonal tie rod is placed on the punching pad 236, and the deformed connection waste parts on the diagonal tie rod are pressed downward by the driving rod of the oil cylinder 21 to press out the connection waste parts, which facilitates the use of the diagonal tie rod.

[0037] Working principle: The shaping mechanism 2 is used to repair and straighten the diagonal tie rod on the tooling assembly 23 by placing the diagonal tie rod on the tooling assembly 23 and pressing it downward through the oil cylinder 21. The diagonal tie rod on the tooling assembly 23 can also be repaired and straightened by placing the diagonal tie rod on the tooling assembly 23 and pressing it downward through the oil cylinder 21. The punching mechanism 3 is used to place the diagonal tie rod on the operating table 34, and the hydraulic motor 31 and the hydraulic cylinder 32 convert the hydraulic energy back into mechanical energy. The hydraulic cylinder 32 is used for linear pushing, and the hydraulic motor 31 generates a rotary motion, so that the rotary riveting assembly 33 processes the connection waste parts on the diagonal tie rod. It can effectively straighten and shape the diagonal tie rod and clean the waste parts at the connection of the diagonal tie rod. It can continue to be used by replacing the connection waste parts, which greatly reduces the cost without affecting the use of the diagonal tie rod. The diagonal tie rod can also be repaired in batches, which improves efficiency and solves the problem of high repair cost due to manual repair or replacing damaged diagonal tie rods with new parts.

[0038] In the present utility model, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the utility model according to the specific circumstances.

[0039] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. The disc-type scaffolding diagonal rod repair machine is characterized by: It comprises a machine body (1), a shaping mechanism (2), a punching mechanism (3), a control box (4), and a hydraulic oil tank (5); the shaping mechanism (2) is arranged on the side of the punching mechanism (3); the control box (4) is installed at the other end of the punching mechanism (3) away from the shaping mechanism (2); the hydraulic oil tank (5) is connected to the shaping mechanism (2) and the punching mechanism (3); the shaping mechanism (2) comprises an oil cylinder (21), a shaping frame (22), and a tooling assembly (23); the oil cylinder (21) is arranged A mounting block is provided and is mounted on the machine body (1) through the mounting block. The tooling assembly (23) is connected to the end of the oil cylinder (21) and the shaping frame (22) from top to bottom. The punching mechanism (3) comprises a hydraulic motor (31), a hydraulic cylinder (32), a spin riveting assembly (33), and an operating table (34). The hydraulic motor (31) is arranged at the upper end of the hydraulic cylinder (32), the operating table (34) is arranged below the hydraulic cylinder (32), and the spin riveting assembly (33) is mounted on the hydraulic cylinder (32) and the operating table (34).

2. The disc-type scaffolding diagonal rod repairing machine according to claim 1 is characterized in that: The machine body (1) is provided with guide bars (11), two groups of guide bars (11) are fixedly arranged on the top of the machine body (1) and are equipped with travel sensors, and guide grooves (12) are arranged on the inner sides of the guide bars (11).

3. The disc-type scaffolding diagonal rod repairing machine according to claim 1 is characterized in that: A driving rod is arranged below the oil cylinder (21), and a limit sensor is arranged on the side of the driving rod.

4. The disc-type scaffolding diagonal rod repairing machine according to claim 1 is characterized in that: A support block is arranged at the bottom of the shaping frame (22).

5. The disc-type scaffolding diagonal rod repairing machine according to claim 1 is characterized in that: The tooling components (23) are arranged in an array, wherein one group of tooling components (23) is connected to the bottom of the oil cylinder (21), and the remaining tooling components (23) are arranged on the shaping frame (22); the tooling components (23) include a base (231), a support block (232), and a U-shaped platform (233); the base (231) is connected to the shaping frame (22); the support block (232) is vertically arranged on the base (231); and the U-shaped platform (233) is parallel to the base (231) and connected to the upper end of the support block (232).

6. The disc-type scaffolding diagonal rod repairing machine according to claim 1 is characterized in that: The hydraulic motor (31) is provided with a guide block (311), and the guide block (311) moves up and down in the guide groove (12).

7. The disc-type scaffolding diagonal rod repairing machine according to claim 1 is characterized in that: The hydraulic oil tank (5) is provided with a heat dissipation fan (51), and the heat dissipation fan (51) is installed on the side of the hydraulic oil tank (5) through a bracket. The hydraulic oil tank (5) is connected to the oil cylinder (21) and the hydraulic cylinder (32) through a pipeline.

8. The disc-type scaffolding diagonal rod repairing machine according to claim 1 is characterized in that: The tooling assembly (23) may further include a connecting seat (234), a punching hole (235), and a punching pad (236); the connecting seat (234) is arranged on the shaping frame (22); the punching hole (235) is arranged on the surface of the connecting seat (234); and the punching pad (236) is movably connected in the punching hole (235).

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