Aluminum gusset plate folded edge straightening device
By designing the aluminum buckle plate folding edge straightening device, the combination of heating blocks and straightening blocks is used to solve the problem of inadequate deformation of the aluminum buckle plate folding edges, efficient correction and automated processing are achieved, and product quality and production efficiency are improved. .
Patent Information
- Application Number
- CN202421250297.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-03
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-06-03
AI Technical Summary
During the processing of aluminum buckle plates, some aluminum buckle plates cannot deform in place due to poor stamping quality or bending and rebounding of the board, which affects product quality.
A aluminum buckle plate folding edge straightening device is designed, including a processing table, heating block, moving assembly, straightening assembly and controller. The folding edge part is softened by heating block and hot melt extrusion is used to use the straightening block. Automatically correct the shape of the folded edges.
It effectively avoids the problem of unperpendicular folding edges, improves the molding quality of the aluminum buckle plate, and makes the defective products become qualified products through reprocessing, which improves the processing efficiency and automation level.
Smart Images
Figure CN222447960U_ABST
Abstract
Description
[Technical field]
[0001] The utility model relates to the technical field of aluminum gusset plate processing, in particular to the technical field of an aluminum gusset plate edge folding and straightening device. [Background technology]
[0002] Aluminum gusset plate is a kind of ceiling material based on aluminum alloy plate, which is made by cutting, cutting corners and molding. Various coatings are used on its surface to obtain various aluminum gusset plate products. Aluminum gusset plate is widely used in home decoration ceilings, such as kitchens, bathrooms, etc. because of its light texture and durability. It has the advantages of resistance to oil fume, easy to scrub, beautiful and not easy to deform. Aluminum gusset plate is mainly divided into two types: home integrated aluminum gusset plate and engineering aluminum gusset plate. It has different coatings, multiple styles and processing technology to meet different decoration needs.
[0003] At present, when processing aluminum gusset plates, the staff puts the aluminum alloy sheet into the mold, and then the punch press punches the aluminum alloy sheet into aluminum gusset plates. However, some aluminum gusset plates have poor stamping quality or bending springback problems, which results in the failure of the folded edges of the aluminum gusset plates to bend and deform into place, thus affecting the product quality of the aluminum gusset plates. Therefore, it is necessary to develop equipment to straighten and correct the folded edges of the aluminum gusset plates so that the defective aluminum gusset plates can be reprocessed into qualified products. [Contents of the utility model]
[0004] The purpose of the utility model is to solve the problems in the prior art and to propose an aluminum gusset plate edge straightening device, which can further straighten and correct the edge of the aluminum gusset plate to avoid the phenomenon of non-vertical edge folding, thereby improving the forming quality of the aluminum gusset plate.
[0005] To achieve the above-mentioned purpose, the utility model proposes an aluminum gusset plate folding and straightening device, comprising a processing table, supporting legs, supporting columns, a top plate, a heating block, a slide groove, a moving component, a straightening component, an aluminum gusset plate body, a folding portion, and a controller. A plurality of supporting legs are arranged at the bottom of the processing table, a plurality of supporting columns are arranged above the processing table, a top plate is arranged above the supporting columns, a heating block is arranged on one side above the processing table, a slide groove is horizontally opened above the processing table, a moving component is arranged in the slide groove, a straightening component used in conjunction with the heating block is connected to the moving component, an aluminum gusset plate body is placed on the processing table, both sides of the aluminum gusset plate body are bent downward to have folding portions, and a controller is arranged on the side walls of the processing table.
[0006] Preferably, a hair dryer is provided in the lower middle part of the top plate, the air outlet of the hair dryer faces the processing table, and the hair dryer is electrically connected to the controller.
[0007] Preferably, a cavity is provided inside the heating block, a heating element is provided in the cavity, and the heating element is electrically connected to the controller.
[0008] Preferably, the moving assembly includes a rotating rod, a rotating motor, and a moving block. The rotating rod is rotatably set in a slide groove, the rotating motor is set on the outer wall of the processing table, the output end of the rotating motor passes through the processing table and is connected to the rotating rod, the outer wall of the rotating rod is movably set with a moving block, and the rotating motor is electrically connected to the controller.
[0009] Preferably, the straightening assembly comprises a base and a straightening block, the lower part of the base is connected to the moving block, and the upper part of the base is connected to the straightening block.
[0010] Preferably, the straightening block and the heating block are both rectangular in structure, and are arranged parallel to each other.
[0011] Beneficial effects of the utility model:
[0012] The utility model can further straighten and correct the folded edge of the aluminum gusset plate through the coordinated use of a heating block, a moving component, a straightening component and a hair dryer. First, the folded edge portion on the aluminum gusset plate body is clamped on the straightening block, and then the rotating motor is started. The rotating motor drives the rotating rod to rotate, and the rotating rod drives the moving block to move, and the moving block drives the straightening block to move in the direction of the heating block until the folded edge portion on the aluminum gusset plate body is in conflict with the heating block. Then, the heating element is used to heat the heating block, and the folded edge portion is softened by hot melting to prevent the folded edge portion from being too hard and affecting the straightening effect. When the folded edge portion is softened, it is squeezed in the direction of the heating block through the straightening block, and then the folded edge portion on the aluminum gusset plate body is further straightened and corrected. After the straightening is completed, the straightening block is driven away from the heating block by the moving block, and then the hair dryer is started for cooling, thereby completing the straightening process. The utility model has a high degree of automation and does not require manual straightening. The defective aluminum gusset plate can be reprocessed into a qualified product, thereby improving the molding quality of the aluminum gusset plate.
Brief Description of the Drawings
[0013] Figure 1 This is a front view of an aluminum gusset plate folding and straightening device of the utility model;
[0014] Figure 2 This is a top view of a top plate of an aluminum gusset plate folding and straightening device of the utility model;
[0015] Figure 3 This is an internal cross-sectional view of a heating block of an aluminum gusset plate folding and straightening device of the utility model;
[0016] Figure 4 This is a schematic diagram of a moving component of an aluminum gusset plate folding and straightening device of the utility model;
[0017] Figure 5 This is a straightening schematic diagram of an aluminum gusset plate folding straightening device of the utility model;
[0018] In the figure: 1-processing table, 2-support legs, 3-support column, 4-top plate, 5-heating block, 6-slide, 7-moving component, 71-rotating rod, 72-rotating motor, 73-moving block, 8-straightening component, 81-base, 82-straightening block, 9-aluminum gusset plate body, 10-folding part, 11-controller, 12-blower, 13-cavity, 14-heating element. [Specific implementation method]
[0019] See also Figures 1 to 5 The utility model discloses an aluminum gusset plate folding and straightening device, comprising a processing table 1, a supporting leg 2, a supporting column 3, a top plate 4, a heating block 5, a sliding groove 6, a moving component 7, a straightening component 8, an aluminum gusset plate body 9, a folding portion 10, and a controller 11. A plurality of supporting legs 2 are arranged below the processing table 1, a plurality of supporting columns 3 are arranged above the processing table 1, a top plate 4 is arranged above the supporting columns 3, a heating block 5 is arranged on one side above the processing table 1, a sliding groove 6 is horizontally opened above the processing table 1, a moving component 7 is arranged in the sliding groove 6, a straightening component 8 used in conjunction with the heating block 5 is connected to the moving component 7, an aluminum gusset plate body 9 is placed on the processing table 1, and both sides of the aluminum gusset plate body 9 are bent downward with folding portions 10, and a controller 11 is arranged on the side wall of the processing table 1. This structure can further straighten and correct the folding of the aluminum gusset plate to avoid the phenomenon that the folding is not vertical, thereby improving the forming quality of the aluminum gusset plate.
[0020] See also Figure 2 The utility model discloses an aluminum gusset plate folding and straightening device, wherein a hair dryer 12 is arranged in the middle part below the top plate 4, and the air outlet of the hair dryer 12 faces the direction of the processing table 1, and the hair dryer 12 is electrically connected to the controller 11. When the folding portion 10 on the aluminum gusset plate body 9 is straightened and corrected, the hair dryer 12 is started for cooling treatment, which can accelerate the hardening speed of the folding portion 10 and thus improve the processing efficiency.
[0021] See also Figure 3 The utility model discloses an aluminum gusset plate folding and straightening device, wherein a cavity 13 is arranged inside the heating block 5, a heating element 14 is arranged inside the cavity 13, and the heating element 14 is electrically connected to a controller 11. The heating block 5 is heated by the heating element 14, and the folding portion 10 is softened by hot melting, so that the folding portion 10 is prevented from being too hard to affect the straightening effect.
[0022] See also Figure 4The utility model is a device for straightening the folding edge of an aluminum gusset plate. The moving component 7 includes a rotating rod 71, a rotating motor 72, and a moving block 73. The rotating rod 71 is rotatably arranged in the slide groove 6, and the rotating motor 72 is arranged on the outer wall of the processing table 1. The output end of the rotating motor 72 passes through the processing table 1 and is connected to the rotating rod 71. The outer wall of the rotating rod 71 is movably provided with a moving block 73, and the rotating motor 72 is electrically connected to the controller 11. When the controller 11 starts the rotating motor 72, the rotating motor 72 drives the rotating rod 71 to rotate, the rotating rod 71 drives the moving block 73 to move, and the moving block 73 drives the straightening block 82 to move toward the heating block 5. The moving component 7 can replace manual movement, saving time and effort.
[0023] See also Figure 1 and Figure 5 The utility model discloses an aluminum gusset plate hemming straightening device, the straightening assembly 8 comprises a base 81 and a straightening block 82, the bottom of the base 81 is connected to the moving block 73, the top of the base 81 is connected to the straightening block 82, the straightening block 82 and the heating block 5 are both rectangular structures, and the straightening block 82 and the heating block 5 are arranged parallel to each other, so that the hemming portion 10 can be stuck between the straightening block 82 and the heating block 5, and then the hemming portion 10 is straightened and corrected by hot melting and extrusion, with a high degree of automation, saving time and effort.
[0024] Working process of this utility model:
[0025] The utility model discloses an aluminum gusset plate folding and straightening device. During the working process, the folding portion 10 on the aluminum gusset plate body 9 is first clamped on the straightening block 82, and then the rotating motor 72 is started, the rotating motor 72 drives the rotating rod 71 to rotate, the rotating rod 71 drives the moving block 73 to move, and the moving block 73 drives the straightening block 82 to move toward the heating block 5 until the folding portion 10 on the aluminum gusset plate body 9 is in conflict with the heating block 5, and then the heating element 14 is used to heat the heating block 5, and the folding portion 10 is made to heat by hot melting. Softening occurs to prevent the folded edge 10 from being too hard and affecting the straightening effect. When the folded edge 10 softens, it is squeezed toward the heating block 5 through the straightening block 82, and then the folded edge 10 on the aluminum gusset plate body 9 is further straightened and corrected. After straightening is completed, the straightening block 82 is driven away from the heating block 5 by the moving block 73, and then the hair dryer 12 is started for cooling treatment, thereby completing the straightening process. The degree of automation is high, and no manual straightening is required, so that defective aluminum gusset plates can be reprocessed into qualified products, thereby improving the molding quality of the aluminum gusset plates.
[0026] The above embodiments are intended to illustrate the present invention, not to limit the present invention. Any solution that is a simple transformation of the present invention falls within the protection scope of the present invention.
Claims
1. An aluminum gusset plate folding and straightening device, characterized in that: The invention comprises a processing table (1), supporting legs (2), supporting columns (3), a top plate (4), a heating block (5), a slide groove (6), a moving component (7), a straightening component (8), an aluminum gusset plate body (9), a folding portion (10), and a controller (11). A plurality of supporting legs (2) are arranged below the processing table (1), a plurality of supporting columns (3) are arranged above the processing table (1), a top plate (4) is arranged above the supporting columns (3), a heating block (5) is arranged on one side above the processing table (1), a slide groove (6) is arranged horizontally above the processing table (1), a moving component (7) is arranged in the slide groove (6), a straightening component (8) used in conjunction with the heating block (5) is connected to the moving component (7), an aluminum gusset plate body (9) is placed on the processing table (1), and folding portions (10) are bent downward on both sides of the aluminum gusset plate body (9), and a controller (11) is arranged on the side wall of the processing table (1).
2. The aluminum gusset plate edge straightening device according to claim 1, characterized in that: A hair dryer (12) is provided in the middle portion below the top plate (4), the air outlet of the hair dryer (12) faces the processing table (1), and the hair dryer (12) is electrically connected to the controller (11).
3. The aluminum gusset plate edge straightening device according to claim 1, characterized in that: A cavity (13) is provided inside the heating block (5), a heating element (14) is provided inside the cavity (13), and the heating element (14) is electrically connected to the controller (11).
4. The aluminum gusset plate edge straightening device according to claim 1, characterized in that: The moving assembly (7) comprises a rotating rod (71), a rotating motor (72), and a moving block (73); the rotating rod (71) is rotatably arranged in a slide groove (6); the rotating motor (72) is arranged on the outer side wall of the processing table (1); the output end of the rotating motor (72) passes through the processing table (1) and is connected to the rotating rod (71); the outer wall of the rotating rod (71) is movably arranged with a moving block (73), and the rotating motor (72) is electrically connected to the controller (11).
5. The aluminum gusset plate edge straightening device according to claim 4, characterized in that: The straightening assembly (8) comprises a base (81) and a straightening block (82); the bottom of the base (81) is connected to the moving block (73), and the top of the base (81) is connected to the straightening block (82).
6. The aluminum gusset plate folding and straightening device according to claim 5, characterized in that: The straightening block (82) and the heating block (5) are both rectangular structures, and the straightening block (82) and the heating block (5) are arranged parallel to each other.