Amorphous nanocrystalline production system

Abstract

The utility model discloses an amorphous nanocrystalline production system which comprises a base, a grinding piece, a first auxiliary cooling roller set and a second auxiliary cooling roller set, a water cooling roller is movably arranged on the base, the grinding piece is located on one side of the water cooling roller, and a first moving mechanism is arranged on the lower portion of the grinding piece; the first auxiliary cooling roller set is located on the other side of the water cooling roller, and a second moving mechanism is arranged on the lower portion of the first auxiliary cooling roller set. The second auxiliary cooling roller set is located in the base and located below the water cooling roller, and an adjusting mechanism is arranged on the lower portion of the second auxiliary cooling roller set. According to the utility model, the distances among the grinding wheel, the first auxiliary cooling carrier roller, the second auxiliary cooling carrier roller and the water cooling roller can be adjusted, the production requirements of amorphous nanocrystalline ribbons with different thicknesses can be met, and one machine with multiple functions is integrally realized.

Description

Technical Field

[0001] The utility model relates to the technical field of amorphous nanocrystals, in particular to an amorphous nanocrystal production system. Background Art

[0002] Amorphous nanocrystalline strip is a new type of soft magnetic alloy material. The rapid cooling and quenching technology is used to directly cool the molten metal at a speed of 106℃ / S to form an amorphous alloy strip with a thickness of 25-35nm. The alloy strip is partially crystallized by annealing, and a dual-phase structure of nanocrystalline particles and amorphous phase can be evenly formed inside, so it is called nanocrystalline alloy or ultra-microcrystalline alloy. It is precisely because of this dual-phase structure that it has excellent soft magnetic properties. This material is widely used in nanocrystalline magnetic cores, nanocrystalline transformer magnetic cores, amorphous C-type magnetic cores, etc.; the current amorphous nanocrystalline strip production equipment is mainly composed of multiple groups of cooling rollers and water-cooled rollers, and the strip is water-cooled annealing treatment, but because the two sides of each cooling roller are basically reinforced on the lathe by bolts, the distance between each cooling roller and the water-cooled roller remains fixed, which cannot meet the processing needs of various strips of different specifications. Utility Model Content

[0003] The purpose of the utility model is to provide an amorphous nanocrystal production system in order to solve the above problems.

[0004] The utility model achieves the above-mentioned purpose through the following technical solutions:

[0005] An amorphous nanocrystal production system, comprising:

[0006] A base, on which a water-cooling roller is movably provided for cooling the amorphous nanocrystalline ultra-thin strip passing around the water-cooling roller;

[0007] A grinding piece, the grinding piece is located on one side of the water-cooled roller, and a first moving mechanism is provided at the lower part of the grinding piece for adjusting the distance between the grinding piece and the water-cooled roller;

[0008] A first auxiliary cooling roller group, wherein the first auxiliary cooling roller group is located at the other side of the water-cooled roller, and a second moving mechanism is provided at the lower part of the first auxiliary cooling roller group for adjusting the distance between the first auxiliary cooling roller group and the water-cooled roller;

[0009] The second cooling roller group is located inside the base and below the water-cooled roller. An adjustment mechanism is provided at the lower part of the second cooling roller group for adjusting the distance between the second cooling roller group and the water-cooled roller.

[0010] Preferably, a transmission wheel is provided at one end of the water-cooled roller, the transmission wheel is connected to the first transmission motor through a first transmission belt, and the other end of the water-cooled roller is arranged in a bearing seat.

[0011] Preferably, the grinding part includes a mounting frame, which is movably arranged on the first moving mechanism, and a second transmission motor and a grinding wheel are arranged on the mounting frame. A linkage shaft is passed through the center of the grinding wheel, and a linkage wheel is arranged at one end of the linkage shaft, and the linkage wheel is connected to the second transmission motor through a second transmission belt.

[0012] Preferably, the first moving mechanism includes an equipment seat and a first sliding linear module, the equipment seat is arranged on a sliding seat on the first sliding linear module; a guide rail is arranged on the equipment seat, a sliding seat is arranged on one side of the mounting frame, the sliding seat is buckled on the guide rail, and the sliding seat is provided with a plurality of top screws for pressing the sliding seat onto the guide rail.

[0013] Preferably, the first pair of cooling rollers includes a first pair of cooling rollers and a third transmission motor, a transmission wheel is provided at one end of the first pair of cooling rollers, the transmission wheel is connected to the third transmission motor through a third transmission belt, and the other end of the first pair of cooling rollers is passed through a bearing seat; the first pair of cooling rollers and the third transmission motor are integrated on a device plate, and the device plate is arranged on the second moving mechanism.

[0014] Preferably, the second moving mechanism is the second sliding linear module, the second sliding linear module is arranged on the base, and the equipment plate is arranged on a sliding seat in the second sliding linear module.

[0015] Preferably, the second cooling roller group includes a second cooling roller and a fourth transmission motor, a transmission wheel is provided at one end of the second cooling roller, the transmission wheel is connected to the fourth transmission motor through a fourth transmission belt, and the other end of the second cooling roller is passed through the bearing seat; the second cooling roller and the fourth transmission motor are integrated in the base support, and the base support is provided on the adjustment mechanism.

[0016] Preferably, the adjustment mechanism comprises a hydraulic cylinder or an electric cylinder, the hydraulic cylinder or the electric cylinder is arranged in the base, and the telescopic end of the hydraulic cylinder or the electric cylinder is connected to the bottom support.

[0017] Compared with the prior art, the beneficial effects are:

[0018] 1. In the utility model, the grinding wheel is movably mounted on the equipment seat through the mounting frame. By loosening the top screw on the sliding seat on the mounting frame, the mounting frame can be pushed forward and backward, thereby adjusting the distance between the grinding wheel and the water-cooling roller. In addition, the equipment seat can move horizontally under the drive of the first sliding linear module, and can drive the grinding wheel to move back and forth along the axial direction of the first sliding linear module, which greatly improves the flexibility of the use of the grinding wheel.

[0019] 2. In the utility model, the first cooling roller group can move left and right towards or away from the water-cooled roller under the drive of the second sliding linear module. At the same time, the second cooling roller group can move up and down towards or away from the water-cooled roller under the drive of the lifting and adjusting mechanism. The overall cooling rollers can be flexibly adjusted to meet the needs of subsequent strip cooling processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0021] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0022] Figure 2 yes Figure 1 Axial schematic diagram of .

[0023] Figure 3 yes Figure 1 Schematic diagram of the cross-sectional structure.

[0024] The following are the descriptions of the reference numerals:

[0025] 1 is a water-cooled roller, 2 is a first transmission motor, 3 is a first pair of cooling rollers, 4 is a third transmission motor, 5 is a grinding wheel, 6 is a second transmission motor, 7 is an equipment base, 8 is a first sliding linear module, and 9 is a second pair of cooling rollers. Implementation

[0026] The following is combined with Figure 1-3 , the technical solution of the utility model is further explained:

[0027] like Figure 1-Figure 3 As shown, an amorphous nanocrystalline production system includes a base, on which a water-cooled roller 1 is movably arranged to cool the amorphous nanocrystalline ultra-thin strip passing around the water-cooled roller. That is, an installation space for accommodating the water-cooled roller is opened on the upper part of the base, and the water-cooled roller is movably installed in the installation space through a frame.

[0028] It should be noted that a transmission wheel is provided at one end of the water-cooling roller 1, and the transmission wheel is connected to the first transmission motor 2 through a first transmission belt, and the other end of the water-cooling roller 1 is arranged in a bearing seat. In other words, the first transmission motor is used as a power source to drive the water-cooling roller to rotate, and the power wheel sleeved on the power shaft of the first transmission motor drives the water-cooling roller to rotate through the transmission belt.

[0029] Specifically, Figure 1 As shown, the grinding member is located on one side of the water-cooled roller 1, and a first moving mechanism is provided at the lower part of the grinding member to adjust the distance between the grinding member and the water-cooled roller 1. That is, a grinding member is provided on one side of the water-cooled roller, and the grinding member is used to grind the amorphous nanocrystalline strip wound on the water-cooled roller, and the first moving mechanism can drive the grinding member to move back and forth to grind the surface of the amorphous nanocrystalline strip.

[0030] Furthermore, if Figure 1 and Figure 2 As shown, the grinding part includes a mounting frame, and the mounting frame is movably arranged on the first moving mechanism. The first moving mechanism includes an equipment seat 7 and a first sliding linear module 8. The equipment seat 7 is arranged on a sliding seat on the first sliding linear module 8; that is, the equipment seat and the sliding seat are connected as a whole, and can be repeatedly moved along the axial direction of the screw under the drive of the screw in the first sliding linear module, and the mounting frame is movably installed on the equipment seat, that is, the mounting frame can adjust its position on the equipment seat.

[0031] Furthermore, if Figure 1 As shown, the equipment seat 7 is provided with a guide rail, a slide is provided on one side of the mounting frame, the slide is buckled on the guide rail, and the slide is provided with a plurality of top screws for pressing the slide onto the guide rail. That is to say, the slide provided on the mounting frame is buckled on the guide rail provided on the equipment seat, and the slide is provided with top screws. When the position of the mounting frame on the equipment seat needs to be adjusted, the top screw can be loosened to push the mounting frame to move along the guide rail. After adjusting the mounting frame to a suitable position, the top screw can be tightened to firmly press the guide rail, so that the mounting frame and the equipment seat are fixed.

[0032] like Figure 1 As shown, the mounting frame is provided with a second transmission motor 6 and a grinding wheel 5, a linkage shaft is passed through the center of the grinding wheel 5, a linkage wheel is provided at one end of the linkage shaft, and the linkage wheel is connected to the second transmission motor 6 through a second transmission belt. In other words, the second transmission motor drives the grinding wheel to rotate through the transmission belt, and the rotating grinding wheel can perform grinding treatment on the amorphous nano alloy strip wound on the water-cooled roller.

[0033] Specifically, Figure 1 and 3 As shown, the first auxiliary cooling roller group is located at the other side of the water-cooling roller 1, and a second moving mechanism is provided at the lower part of the first auxiliary cooling roller group to adjust the distance between the first auxiliary cooling roller group and the water-cooling roller 1. In other words, the first auxiliary cooling roller group provided on the base at the other side of the water-cooling roller can be driven by the second moving mechanism to move in a direction close to or away from the water-cooling roller, thereby adjusting the distance between the first auxiliary cooling roller group and the water-cooling roller.

[0034] Furthermore, if Figure 1 As shown, the first cooling roller group includes a first cooling roller 3 and a third transmission motor 4, one end of the first cooling roller 3 is provided with a transmission wheel, and the transmission wheel is connected to the third transmission motor 4 through a third transmission belt, and the other end of the first cooling roller 3 is passed through the bearing seat; that is, the first cooling roller rotates driven by the third transmission motor, and the gap between the first cooling roller and the water-cooled roller can be used to simultaneously perform rolling and cooling treatment on both sides of the amorphous nanocrystalline strip.

[0035] Furthermore, if Figure 1 As shown, the first pair of cooling rollers 3 and the third transmission motor 4 are integrated on the equipment plate, and the equipment plate is arranged on the second moving mechanism; the second moving mechanism is the second sliding linear module, and the second sliding linear module is arranged on the base, and the equipment plate is arranged on the sliding seat in the second sliding linear module. In other words, the screw in the second sliding linear module can drive the sliding seat to move, and the sliding seat drives the equipment plate to move in the direction of the screw axial direction close to or away from the water-cooled roller, thereby adjusting the distance between the first pair of cooling rollers and the water-cooled roller.

[0036] Specifically, Figure 3 As shown, the second auxiliary cooling roller set is located inside the base and below the water-cooling roller 1, and an adjustment mechanism is provided at the lower part of the second auxiliary cooling roller set to adjust the distance between the second auxiliary cooling roller set and the water-cooling roller 1. In other words, a second auxiliary cooling roller is further provided below the water-cooling roller, and the second auxiliary cooling roller can move up and down under the drive of the adjustment mechanism, thereby adjusting the distance between the second auxiliary cooling roller set and the water-cooling roller.

[0037] Furthermore, if Figure 3 As shown, the second cooling roller group includes a second cooling roller 9 and a fourth transmission motor. A transmission wheel is provided at one end of the second cooling roller 9, and the transmission wheel is connected to the fourth transmission motor through a fourth transmission belt. The other end of the second cooling roller 9 is passed through the bearing seat; that is, the fourth transmission motor can drive the second cooling roller to rotate through the transmission belt, and the rotation of the second cooling roller and the water-cooled roller cools the rolled amorphous nanocrystalline strip.

[0038] The second cooling roller 9 and the fourth transmission motor are integrated in the bottom bracket, and the bottom bracket is arranged on the adjustment mechanism. That is to say, the second cooling roller and the transmission motor are integrally placed on the bottom bracket, and the bottom bracket can be driven up and down by the adjustment mechanism.

[0039] Furthermore, the adjustment mechanism includes a hydraulic cylinder or an electric cylinder, which is arranged in the base, and the telescopic end of the hydraulic cylinder or the electric cylinder is connected to the bottom support. That is to say, in this embodiment, the adjustment mechanism is a hydraulic cylinder, which is used as a power source, and the hydraulic cylinder drives the base to move up and down, thereby adjusting the distance between the second cooling roller and the water-cooling roller.

[0040] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.

Claims

1. An amorphous nanocrystal production system, characterized in that: include: A base, on which a water-cooling roller is movably arranged to cool the amorphous nanocrystalline ultra-thin strip that passes around the water-cooling roller; A grinding piece, the grinding piece is located on one side of the water-cooled roller, and a first moving mechanism is provided at the lower part of the grinding piece for adjusting the distance between the grinding piece and the water-cooled roller; A first auxiliary cooling roller group, wherein the first auxiliary cooling roller group is located at the other side of the water-cooled roller, and a second moving mechanism is provided at the lower part of the first auxiliary cooling roller group for adjusting the distance between the first auxiliary cooling roller group and the water-cooled roller; The second cooling roller group is located inside the base and below the water-cooled roller. An adjustment mechanism is provided at the lower part of the second cooling roller group for adjusting the distance between the second cooling roller group and the water-cooled roller.

2. The amorphous nanocrystal production system according to claim 1, characterized in that: A transmission wheel is arranged at one end of the water-cooling roller, and the transmission wheel is connected to the first transmission motor through a first transmission belt. The other end of the water-cooling roller is arranged in a bearing seat.

3. The amorphous nanocrystal production system according to claim 1, characterized in that: The grinding part includes a mounting frame, which is movably arranged on the first moving mechanism. A second transmission motor and a grinding wheel are arranged on the mounting frame. A linkage shaft is passed through the center of the grinding wheel, and a linkage wheel is arranged at one end of the linkage shaft. The linkage wheel is connected to the second transmission motor through a second transmission belt.

4. The amorphous nanocrystal production system according to claim 3, characterized in that: The first moving mechanism includes an equipment seat and a first sliding linear module, the equipment seat is arranged on a sliding seat on the first sliding linear module; a guide rail is arranged on the equipment seat, a sliding seat is arranged on one side of the mounting frame, the sliding seat is buckled on the guide rail, and the sliding seat is provided with a plurality of top screws for pressing the sliding seat onto the guide rail.

5. The amorphous nanocrystal production system according to claim 1, characterized in that: The first pair of cooling rollers comprises a first pair of cooling rollers and a third transmission motor, a transmission wheel is arranged at one end of the first pair of cooling rollers, the transmission wheel is connected to the third transmission motor via a third transmission belt, and the other end of the first pair of cooling rollers is passed through a bearing seat; the first pair of cooling rollers and the third transmission motor are integrated on a device plate, and the device plate is arranged on the second moving mechanism.

6. The amorphous nanocrystal production system according to claim 5, characterized in that: The second moving mechanism comprises a second sliding linear module, the second sliding linear module is arranged on the base, and the device plate is arranged on a sliding seat in the second sliding linear module.

7. The amorphous nanocrystal production system according to claim 1, characterized in that: The second cooling roller group includes a second cooling roller and a fourth transmission motor. A transmission wheel is provided at one end of the second cooling roller, and the transmission wheel is connected to the fourth transmission motor through a fourth transmission belt. The other end of the second cooling roller is passed through the bearing seat. The second cooling roller and the fourth transmission motor are integrated in the base support, and the base support is provided on the adjustment mechanism.

8. The amorphous nanocrystal production system according to claim 7, characterized in that: The adjusting mechanism comprises a hydraulic cylinder or an electric cylinder, the hydraulic cylinder or the electric cylinder is arranged in the base, and the telescopic end of the hydraulic cylinder or the electric cylinder is connected to the bottom support.

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