Wear-resistant tungsten steel hard alloy cutter

By designing the main mechanism and protective mechanism in tungsten steel carbide tools, including tungsten steel carbide substrate, anti-rust coating, corrosion-resistant coating and structural reinforcement layer, the tungsten steel carbide tools are solved at high temperatures. The problem of poor corrosion resistance and corrosion resistance in humid environments has significantly extended the service life.

CN222448407UActive Publication Date: 2025-02-11JIANGSU GAITE TUNGSTEN TECH CO LTD
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Patent Information

Application Number
CN202421189781.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-28
Publication Date
2025-02-11
Estimated Expiration
2034-05-28

AI Technical Summary

Technical Problem

When used in high temperature and humid environments, the existing wear-resistant tungsten steel cemented carbide tools have poor corrosion resistance and corrosion resistance, resulting in surface oxidation and rust, affecting the stability and life of use.

Method used

A tungsten steel cemented carbide tool including a main mechanism and a protective mechanism is designed. The main mechanism includes tungsten steel cemented carbide substrate, anti-rust coating, corrosion-resistant coating and fluorocarbon anti-corrosion coating. The protective mechanism includes structural reinforcement layer, reinforcement coating, protective layer and weather-resistant layer. Through the combination of these layers, A protective film is formed to reduce rust.

Benefits of technology

It effectively improves the corrosion resistance and service life of tungsten steel carbide tools, and extends the use time of the tool in high temperature and humid environments.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of machining tools, and discloses a wear-resistant tungsten steel hard alloy tool which comprises a main body mechanism and a protection mechanism, the protection mechanism is located behind the main body mechanism, and the main body mechanism comprises a hard alloy tool body and a tungsten steel hard alloy base material. According to the wear-resistant tungsten steel hard alloy cutter, the main body mechanism is mounted, so that when the hard alloy cutter body is used, the hard alloy cutter body has the characteristics of high hardness and good wear resistance due to the design of a tungsten steel hard alloy base material, and the corrosion resistance of the hard alloy cutter body is improved due to the design of a corrosion-resistant coating; a protective film is formed on the surface of the hard alloy cutter body by matching with the design of the anti-rust coating, so that the contact between the hard alloy cutter body structure and the external environment is reduced, the situation that the surface of the hard alloy cutter body is rusted due to environmental influence in the long-time use process is avoided, and the service life of the hard alloy cutter body is prolonged.
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Description

Technical Field

[0001] The utility model relates to the technical field of mechanical processing tools, in particular to a wear-resistant tungsten steel hard alloy tool. Background Art

[0002] Machining tools are tools used for cutting, milling and other processing of metal workpieces. Currently, common tool materials are tungsten steel, cemented carbide and ceramic materials.

[0003] The existing technical disclosure number CN220782274U patent document provides a wear-resistant tungsten steel carbide tool. The wear-resistant tungsten steel carbide tool is configured by arranging a plurality of rotatable cutting blades on a rotating tool holder. When processing a workpiece, the rotating tool holder drives the plurality of cutting blades to revolve, and the cutting blades themselves can rotate around a locking screw. Thus, during the processing, the cutting blades can continuously change the cutting edge position, thereby meeting the processing requirements and avoiding long-term overheating damage to the cutting edges of the cutting blades.

[0004] However, the existing wear-resistant tungsten carbide cutting tools have poor corrosion resistance and rust resistance when in use. Since tungsten carbide contains a large amount of carbon elements, chemical reactions are prone to occur in high temperature and humid environments, resulting in the reduction of iron ions and the inability to form a stable protective layer. Therefore, when tungsten carbide cutting tools are used in high temperature and humid environments for a long time, the tungsten carbide alloy structure is prone to oxidation reactions, resulting in surface rust. Once the tungsten carbide cutting tools are rusted, problems such as surface roughness and oxide accumulation will occur, which will directly affect the stability and service life of the tungsten carbide cutting tools. Utility Model Content

[0005] 1. Technical issues to be resolved

[0006] The utility model aims to provide a wear-resistant tungsten steel carbide tool to solve the problem that the existing wear-resistant tungsten steel carbide tool has poor corrosion resistance and rust resistance when in use.

[0007] (II) Technical solution

[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a wear-resistant tungsten steel carbide tool, comprising a main body mechanism and a protective mechanism, wherein the protective mechanism is located behind the main body mechanism, the main body mechanism comprises a carbide tool body, a tungsten steel carbide substrate and an anti-rust coating, wherein the tungsten steel carbide substrate is located inside the carbide tool body, and the anti-rust coating is fixedly arranged inside the carbide tool body;

[0009] The main body structure also includes anti-rust oil, corrosion-resistant coating and fluorocarbon anti-corrosion paint. The anti-rust oil is fixedly arranged inside the anti-rust coating, the corrosion-resistant coating is fixedly arranged inside the carbide tool body, the corrosion-resistant coating is located at the inner end of the anti-rust coating, and the fluorocarbon anti-corrosion paint is fixedly arranged inside the corrosion-resistant coating.

[0010] Preferably, the protection mechanism comprises a supporting tool seat and a mounting tool handle, wherein the supporting tool seat is located at the rear end of the cemented carbide tool body, and the mounting tool handle is fixedly mounted at the rear end of the supporting tool seat.

[0011] Preferably, the protection mechanism further comprises a blade, and the blade is fixedly arranged at the outer end of the cemented carbide tool body, and the blade has the same structure as the cemented carbide tool body.

[0012] Preferably, the protective mechanism also includes a structural reinforcement layer and a high-carbon steel material, the structural reinforcement layer is fixedly arranged inside the cemented carbide tool body, the structural reinforcement layer is located at the outer end of the tungsten steel cemented carbide substrate, and the high-carbon steel material is fixedly arranged inside the structural reinforcement layer.

[0013] Preferably, the protection mechanism further comprises a reinforcement coating and a diamond coating, wherein the reinforcement coating is fixedly disposed inside the carbide tool body, the reinforcement coating is located at the outer end of the structural reinforcement layer, and the diamond coating is fixedly disposed inside the structural reinforcement layer.

[0014] Preferably, the protection mechanism further includes a protection layer and a tungsten carbide coating, wherein the protection layer is fixedly disposed inside the carbide tool body, the protection layer is located at the outer end of the structural reinforcement coating, and the tungsten carbide coating is fixedly disposed inside the protection layer.

[0015] Preferably, the protective mechanism also includes a weather-resistant layer and a polytetrafluoroethylene coating, the weather-resistant layer is fixedly arranged inside the cemented carbide tool body, the weather-resistant layer is located in the middle of the structural strengthening coating and the corrosion-resistant coating, and the polytetrafluoroethylene coating is fixedly arranged inside the weather-resistant layer.

[0016] Compared with the prior art, the beneficial effects of the utility model are:

[0017] 1. The wear-resistant tungsten carbide tool is installed with a main body mechanism, so that when the carbide tool body is in use, the design of the tungsten carbide substrate makes the carbide tool body have the characteristics of high hardness and good wear resistance. The design of the corrosion-resistant coating improves the corrosion resistance of the carbide tool body. The design of the anti-rust coating forms a protective film on the surface of the carbide tool body to reduce the contact between the carbide tool body structure and the external environment, and avoid the surface rust of the carbide tool body due to the influence of the environment during long-term use, so as to extend the service life of the carbide tool body.

[0018] 2. The wear-resistant tungsten steel carbide tool is equipped with a protective mechanism, so that when the carbide tool body is in use, the design of the structural reinforcement layer and the reinforcement coating improves the structural stability and rigidity of the carbide tool body. The design of the protective layer and the weather-resistant layer improves the toughness and strength of the carbide tool body, thereby improving the structural stability of the carbide tool body during use, making the carbide tool body more durable. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0020] Figure 2 This is a schematic diagram of the cross-sectional structure of the protection mechanism of the utility model;

[0021] Figure 3 This is a schematic diagram of the enlarged structure of the local details of the blade of the utility model;

[0022] Figure 4 It is a schematic diagram of the enlarged structure of the local details of the cemented carbide tool body of the utility model.

[0023] In the figure: 1. Main body; 101. Carbide tool body; 102. Tungsten steel carbide substrate; 103. Anti-rust coating; 104. Anti-rust oil; 105. Corrosion-resistant coating; 106. Fluorocarbon anti-corrosion coating; 2. Protection mechanism; 201. Supporting tool holder; 202. Mounting handle; 203. Blade; 204. Structural reinforcement layer; 205. High carbon steel material; 206. Reinforcement coating; 207. Diamond coating; 208. Protection layer; 209. Tungsten carbide coating; 210. Weather-resistant layer; 211. Polytetrafluoroethylene coating. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] See also Figure 1 - Figure 4 The utility model provides a technical solution: a wear-resistant tungsten carbide tool, comprising a main body mechanism 1 and a protection mechanism 2, the protection mechanism 2 is located behind the main body mechanism 1, the main body mechanism 1 comprises a carbide tool body 101, a tungsten carbide substrate 102 and an anti-rust coating 103, the tungsten carbide substrate 102 is located inside the carbide tool body 101, and the anti-rust coating 103 is fixedly arranged inside the carbide tool body 101;

[0026] The main body 1 also includes anti-rust oil 104, corrosion-resistant coating 105 and fluorocarbon anti-corrosion coating 106. The anti-rust oil 104 is fixedly arranged inside the anti-rust coating 103. The corrosion-resistant coating 105 is fixedly arranged inside the cemented carbide tool body 101. The corrosion-resistant coating 105 is located at the inner end of the anti-rust coating 103. The fluorocarbon anti-corrosion coating 106 is fixedly arranged inside the corrosion-resistant coating 105. The wear resistance of the cemented carbide tool body 101 is improved by the arrangement of the tungsten steel cemented carbide substrate 102. The anti-rust coating 103 and the anti-rust oil 104 improve the anti-corrosion performance of the cemented carbide tool body 101. The corrosion-resistant coating 105 and the fluorocarbon anti-corrosion coating 106 improve the corrosion resistance of the cemented carbide tool body 101.

[0027] The protection mechanism 2 includes a support seat 201 and a mounting handle 202. The support seat 201 is located at the rear end of the carbide tool body 101. The mounting handle 202 is fixedly installed at the rear end of the support seat 201. The protection mechanism 2 also includes a blade 203. The blade 203 is fixedly arranged at the outer end of the carbide tool body 101. The blade 203 has the same structure as the carbide tool body 101. The protection mechanism 2 also includes a structural reinforcement layer 204 and a high carbon steel material 205. The structural reinforcement layer 204 is fixedly arranged at the inner end of the carbide tool body 101. The structural reinforcement layer 204 is located at the outer end of the tungsten steel carbide substrate 102, the high carbon steel material 205 is fixedly arranged inside the structural reinforcement layer 204, the protection mechanism 2 also includes a reinforcement coating 206 and a diamond coating 207, the reinforcement coating 206 is fixedly arranged inside the carbide tool body 101, the reinforcement coating 206 is located at the outer end of the structural reinforcement layer 204, the diamond coating 207 is fixedly arranged inside the structural reinforcement layer 204, the protection mechanism 2 also includes a protective layer 208 and a tungsten carbide coating 209, the protective layer 208 is fixedly arranged The protective layer 208 is located at the outer end of the structural reinforcement coating 206, and the tungsten carbide coating 209 is fixedly arranged inside the protective layer 208. The protective mechanism 2 also includes a weather-resistant layer 210 and a polytetrafluoroethylene coating 211. The weather-resistant layer 210 is fixedly arranged inside the cemented carbide tool body 101. The weather-resistant layer 210 is located in the middle of the structural reinforcement coating 206 and the corrosion-resistant coating 105. The polytetrafluoroethylene coating 211 is fixedly arranged inside the weather-resistant layer 210. Through the structural reinforcement layer 204 and the high carbon steel The provision of the material 205 improves the hardness of the overall structure of the cemented carbide tool body 101. The provision of the reinforcing coating 206 and the diamond coating 207 improves the structural stability and rigidity of the cemented carbide tool body 101. The provision of the protective layer 208 and the tungsten carbide coating 209 improves the toughness and strength of the cemented carbide tool body 101. The provision of the weather-resistant layer 210 and the polytetrafluoroethylene coating 211 improves the structural stability of the cemented carbide tool body 101, thereby extending the service life of the cemented carbide tool body 101.

[0028] Working principle: The wear resistance of the cemented carbide tool body 101 is improved by setting the tungsten steel carbide substrate 102, the anti-rust coating 103 and the anti-rust oil 104 are used to improve the anti-corrosion performance of the cemented carbide tool body 101, the corrosion resistance of the cemented carbide tool body 101 is improved by setting the corrosion-resistant coating 105 and the fluorocarbon anti-corrosion coating 106, the hardness of the overall structure of the cemented carbide tool body 101 is improved by setting the structural reinforcement layer 204 and the high-carbon steel material 205, the structural stability and rigidity of the cemented carbide tool body 101 are improved by setting the reinforcement coating 206 and the diamond coating 207, the toughness and strength of the cemented carbide tool body 101 are improved by setting the protective layer 208 and the tungsten carbide coating 209, and the structural stability of the cemented carbide tool body 101 is better by setting the weather-resistant layer 210 and the polytetrafluoroethylene coating 211, so as to extend the service life of the cemented carbide tool body 101.

[0029] Finally, it should be noted that the above content is only used to illustrate the technical solution of the utility model, rather than to limit the protection scope of the utility model. Simple modifications or equivalent substitutions of the technical solution of the utility model by ordinary technicians in this field do not deviate from the essence and scope of the technical solution of the utility model.

Claims

1. A wear-resistant tungsten carbide tool, comprising a main body (1) and a protection mechanism (2), characterized in that: The protection mechanism (2) is located behind the main mechanism (1); the main mechanism (1) comprises a carbide tool body (101), a tungsten steel carbide substrate (102) and an anti-rust coating (103); the tungsten steel carbide substrate (102) is located inside the carbide tool body (101); and the anti-rust coating (103) is fixedly arranged inside the carbide tool body (101); The main body (1) further comprises anti-rust oil (104), a corrosion-resistant coating (105) and a fluorocarbon anti-corrosion coating (106); the anti-rust oil (104) is fixedly arranged inside the anti-rust coating (103); the corrosion-resistant coating (105) is fixedly arranged inside the cemented carbide tool body (101); the corrosion-resistant coating (105) is located at the inner end of the anti-rust coating (103); and the fluorocarbon anti-corrosion coating (106) is fixedly arranged inside the corrosion-resistant coating (105).

2. The wear-resistant tungsten steel carbide tool according to claim 1, characterized in that: The protection mechanism (2) comprises a supporting tool seat (201) and a mounting tool handle (202); the supporting tool seat (201) is located at the rear end of the cemented carbide tool body (101); and the mounting tool handle (202) is fixedly mounted at the rear end of the supporting tool seat (201).

3. The wear-resistant tungsten steel carbide tool according to claim 2, characterized in that: The protection mechanism (2) further comprises a blade (203), wherein the blade (203) is fixedly arranged at the outer end of the cemented carbide tool body (101), and the blade (203) has the same structure as the cemented carbide tool body (101).

4. The wear-resistant tungsten steel carbide tool according to claim 3, characterized in that: The protection mechanism (2) further comprises a structural reinforcement layer (204) and a high carbon steel material (205); the structural reinforcement layer (204) is fixedly arranged inside the cemented carbide tool body (101); the structural reinforcement layer (204) is located at the outer end of the tungsten steel cemented carbide substrate (102); and the high carbon steel material (205) is fixedly arranged inside the structural reinforcement layer (204).

5. The wear-resistant tungsten steel carbide tool according to claim 4, characterized in that: The protection mechanism (2) further comprises a reinforcement coating (206) and a diamond coating (207), wherein the reinforcement coating (206) is fixedly arranged inside the cemented carbide tool body (101), the reinforcement coating (206) is located at the outer end of the structural reinforcement layer (204), and the diamond coating (207) is fixedly arranged inside the structural reinforcement layer (204).

6. The wear-resistant tungsten steel carbide tool according to claim 5, characterized in that: The protection mechanism (2) further comprises a protection layer (208) and a tungsten carbide coating (209); the protection layer (208) is fixedly arranged inside the cemented carbide tool body (101); the protection layer (208) is located at the outer end of the structural reinforcement coating (206); and the tungsten carbide coating (209) is fixedly arranged inside the protection layer (208).

7. The wear-resistant tungsten steel carbide tool according to claim 6, characterized in that: The protection mechanism (2) further comprises a weather-resistant layer (210) and a polytetrafluoroethylene coating (211); the weather-resistant layer (210) is fixedly arranged inside the cemented carbide tool body (101); the weather-resistant layer (210) is located in the middle of the structural reinforcement coating (206) and the corrosion-resistant coating (105); and the polytetrafluoroethylene coating (211) is fixedly arranged inside the weather-resistant layer (210).

Citation Information

Patent Citations

  • Wear-resistant tungsten steel hard alloy cutter

    CN220782274U