Pipe body punching and tapping device
By designing a pipe-body punching tapping device, the drill bit movement is controlled by using the cylinder to realize a fully mechanized punching tapping operation, solving the problems of low efficiency, large safety hazards and environmental pollution in the existing technology, and improving the operation Efficiency and safety of the working environment.
Patent Information
- Application Number
- CN202421224121.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-31
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-05-31
AI Technical Summary
In the prior art, hole punching and tapping operations need to be performed manually, which is inefficient and has safety hazards. At the same time, dust and debris are generated during the processing, which is seriously polluted and endangered the health of workers.
A pipe-body punching tapping device is designed, and the movement of the punching drill bit and the tapping drill bit is controlled by a cylinder to achieve a fully mechanized punching tapping operation. The device includes a mounting bracket, a lift cylinder, a transverse cylinder, a drilling motor and a tapping motor. Through the coordinated work of these components, the drilling and tapping operations of the pipe body are completed.
The automation of hole punching and tapping operation is achieved, efficiency is improved, the risk of manual operation is reduced, the generation of dust and debris is reduced, the working environment is improved, and workers' health is protected.
Smart Images
Figure CN222449204U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mechanical processing equipment, in particular to a pipe body punching and tapping device. Background Art
[0002] In the past, drilling and tapping were performed by manually moving the workpiece between the drilling device and the tapping device. Such grinding wheel preparation is complicated and inefficient, and there is a safety hazard that the drilling device and the tapping device are easy to hurt the human body. At the same time, a large amount of dust and debris are generated during the processing, which not only causes environmental pollution, but also causes great damage to the workers' bodies. Utility Model Content
[0003] The utility model provides a pipe body punching and tapping device for realizing fully mechanized punching and tapping operations, so as to effectively improve the punching and tapping operation efficiency, reduce the manual operation part, ensure the health of workers, and solve the above technical problems.
[0004] The utility model solves the above-mentioned problem by providing a pipe body punching and tapping device, comprising a mounting bracket, a lifting cylinder arranged on the mounting bracket, a lifting base arranged at the output telescopic shaft end of the lifting cylinder, a transverse cylinder arranged on the lifting base, a transverse base arranged at the output telescopic shaft end of the transverse cylinder, and a punching cylinder and a tapping cylinder arranged side by side on the transverse base, a punching motor is provided at the output telescopic shaft end of the punching cylinder, a tapping motor is provided at the output telescopic shaft end of the tapping cylinder, a punching drill bit is correspondingly provided on the output rotating shaft of the punching motor, and a tapping drill bit is correspondingly provided on the output rotating shaft of the tapping motor.
[0005] Furthermore, a pressing block is provided at the bottom of the lifting base, and the lifting cylinder is also used to control the pressing block to move downward to press and fix the pipe body to be processed.
[0006] Furthermore, a fastening groove for limiting and fixing the pipe body to be processed is also provided at the bottom of the pressing block.
[0007] Furthermore, it also includes a flexible cushion layer arranged in the fastening groove and used to space and protect the pipe body to be processed.
[0008] Furthermore, the mounting bracket is arranged on a movable frame, and the mounting bracket synchronously moves with the movable frame to approach and process the pipe body, or moves away from the processed pipe body to facilitate replacement of the next pipe body to be processed.
[0009] Furthermore, it also includes a positioning stopper installed on the moving frame to tighten the pipe end.
[0010] Furthermore, it also includes a driving cylinder for driving the moving frame and the device components on the moving frame to move, and the shaft end of the output telescopic shaft of the driving cylinder is fixedly connected to the moving frame.
[0011] Furthermore, the mounting bracket is also provided with a lifting track, and the lifting base is also slidably mounted on the lifting track.
[0012] Furthermore, the lifting base is provided with a transverse track, and the transverse base is slidably installed on the transverse track.
[0013] Beneficial effects of the utility model:
[0014] The utility model discloses a pipe body drilling and tapping device, which controls the corresponding movement of a drilling drill bit and a tapping drill bit through a cylinder to adapt to and perform drilling and tapping operations on the pipe body. The entire process does not require manual operation, thereby completely replacing the traditional manual drilling and tapping operations and improving the drilling and tapping operation efficiency of the pipe body.
[0015] In addition, when the device is used to punch holes and tap the pipe body, the extended pipe end portion can be fixed through the corresponding limiting action of the pressure block and the positioning block, so as to effectively prevent the pipe body from loosening during the processing, and accurately control the punching position, effectively ensuring the dimensional accuracy of the punching and tapping. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The accompanying drawings, which are incorporated into the specification and constitute a part of the specification, illustrate embodiments of the utility model and are used together with the description to explain the principles of the utility model. In these drawings, similar reference numerals are used to represent similar elements. The drawings described below are some embodiments of the utility model, rather than all embodiments. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without paying creative work.
[0017] Figure 1 It is a front view of the overall structure of the pipe body punching and tapping device of a specific embodiment of the utility model;
[0018] Figure 2 It is a side view of the overall structure of the pipe body punching and tapping device of a specific embodiment of the utility model;
[0019] 1-mounting bracket, 2-lifting cylinder, 3-lifting base, 4-transverse cylinder, 5-transverse base, 6-punching motor, 7-tapping motor, 8-punching drill bit, 9-tapping drill bit, 10-pressing block, 11-fastening groove, 12-flexible cushion, 13-moving frame, 14-positioning block, 15-driving cylinder, 16-lifting rail, 17-transverse rail, 18-punching cylinder, 19-tapping cylinder. DETAILED DESCRIPTION
[0020] The directional terms such as up, down, left, right, front, back, front, back, top, bottom, etc. mentioned or may be mentioned in this specification are defined relative to the structures shown in the drawings. The words "inside" and "outside" refer to the direction toward or away from the geometric center of a specific component, respectively. They are relative concepts, and therefore may change accordingly according to different locations and different usage conditions. Therefore, these or other directional terms should not be interpreted as restrictive terms.
[0021] See also Figure 1 and Figure 2 A pipe body punching and tapping device according to a specific embodiment of the utility model comprises two vertically arranged mounting brackets 1, on which are disposed lifting cylinders 2, which are vertically downwardly mounted, and on which are vertically disposed lifting rails 16, the output telescopic shaft ends of the two sets of lifting cylinders 2 are fixedly connected to a lifting base 3, on which are cooperated track grooves to adapt to the lifting rails 16, and the lifting base 3 is also located between the two mounting brackets 1, and the two sets of lifting cylinders 2 are synchronously operated to drive the lifting base 3 to move vertically up and down; and further comprises a lifting rail 16 horizontally arranged on the lifting base 3 and a transverse movement track 17 on the lifting base 3 and a transverse movement cylinder 4 arranged on one side of the lifting base 3, a transverse movement base 5 is also movably arranged on the transverse movement track 17, and the output telescopic shaft of the transverse movement cylinder 4 is correspondingly fixedly connected to the transverse movement base 5; it also includes a punching cylinder 18 and a tapping cylinder 19 vertically installed on the transverse movement base 5, the punching cylinder 18 and the tapping cylinder 19 are arranged side by side, a punching motor 6 is provided at the output telescopic shaft end of the punching cylinder 18, a tapping motor 7 is provided at the output telescopic shaft end of the tapping cylinder 19, a punching drill bit 8 is correspondingly provided on the output rotating shaft of the punching motor 6, and a tapping drill bit 9 is correspondingly provided on the output rotating shaft of the tapping motor 7.
[0022] Furthermore, in order to be able to position and tighten the pipe body to be processed, a pressing block 10 is also provided at the bottom end of the lifting base 3, and a tightening groove 11 is also opened in the middle of the bottom end of the pressing block 10, so that when the pipe body is located below the lifting base 3, the lifting base 3 can move downward accordingly to press and fix the pipe body in the tightening groove 11 through the pressing block 10, thereby fixing and positioning the pipe body to facilitate subsequent drilling and tapping operations.
[0023] In addition, in this embodiment, although the pressing block 10 is arranged below the punching cylinder 18 and the tapping cylinder 19, a through channel is opened in the middle of the pressing block 10, and the punching drill bit 8 and the tapping drill bit 9 can pass through the pressing block 10 through the channel to process the tube body below the pressing block 10.
[0024] Furthermore, in order to prevent the pressing block 10 from excessively compressing the tube body and causing deformation of the tube body, a flexible cushion layer 12 made of sponge or soft rubber is also provided in the fastening groove 11. The flexible cushion layer 12 is used to form a buffer between the tube body and the pressing block 10 to prevent the tube body from deforming when being pressed.
[0025] Furthermore, in this embodiment, the two mounting brackets 1 are fixedly mounted at the upper left end of a mobile frame 13. A supporting roller is provided at the bottom of the mobile frame 13. The technician can adjust the position of the tube body punching and tapping device of this embodiment by pushing and pulling the mobile frame 13, so as to adjust the punching position of the tube body, and also facilitate the technician to replace the tube body to be processed and facilitate storage.
[0026] Furthermore, in order to facilitate pushing or pulling the mobile frame 13, a driving cylinder 15 is also provided on the right side of the mobile frame 13, and the output telescopic shaft end of the driving cylinder 15 is fixedly connected to the mobile frame 13; when in use, the technician can fix the driving cylinder 15, and then run the driving cylinder 15 to push out or pull back the mobile frame 13 accordingly, thereby driving the tube punching and tapping device of this embodiment to move.
[0027] Furthermore, in order to accurately locate the end of the tube to be processed and to further improve the dimensional accuracy of the drilling position, a positioning block 14 is also provided at the left front end of the mobile frame 13. The positioning block 14 is set as a rectangular plate, and the horizontal lateral distance between the positioning block 14 and the drilling drill bit 8 is a specific length, so that the positioning block 14 can block the tube end surface of the tube to be processed at a specific position, so that the drilling drill bit 8 and the tapping drill bit 9 can respectively perform drilling and tapping operations on the tube body at a specific distance from the tube end.
[0028] In addition, the working principle of the pipe body punching and tapping device of this embodiment is as follows:
[0029] The staff pushes the pipe body to be processed toward the movable frame 13, and makes the pipe end of the pipe body to be processed abut against the positioning block 14; operates the lifting cylinder 2, so that the lifting base 3 and the pressure block 10 are lowered to press and fix the pipe body to be processed in the fastening groove 11; operates the transverse cylinder 4, and first drives the punching drill bit 8 to move to the top of the pipe body through the transverse cylinder 4, and operates the punching cylinder 18 to move the punching drill bit 8 located above the pipe body downward, and the punching motor 6 is turned on synchronously to punch a hole in the pipe body at a specific position; then drives the tapping drill bit 9 to move to the top of the punching position of the pipe body through the transverse cylinder 4, and moves the tapping drill bit 9 downward through the tapping cylinder 19, and the tapping motor 7 operates accordingly to further tap the hole at the original punching position of the pipe body.
[0030] In addition, for some pipes that are heavy and difficult to carry, the staff can also push the mobile frame 13 to the end of the pipe, and then perform the same drilling and tapping operations as above.
[0031] Anything not mentioned above is applicable to the prior art.
[0032] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit it. Although the utility model is described in detail with reference to the above embodiments, ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the above embodiments, or replace some of the technical features therein by equivalents; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the utility model.
Claims
1. A pipe punching and tapping device, characterized in that: The invention comprises a mounting bracket (1), a lifting cylinder (2) arranged on the mounting bracket (1), a lifting base (3) arranged at the output telescopic shaft end of the lifting cylinder (2), a lateral displacement cylinder (4) arranged on the lifting base (3), a lateral displacement base (5) arranged at the output telescopic shaft end of the lateral displacement cylinder, and a punching cylinder (18) and a tapping cylinder (19) arranged side by side on the lateral displacement base (5), a punching motor (6) being arranged at the output telescopic shaft end of the punching cylinder (18), a tapping motor (7) being arranged at the output telescopic shaft end of the tapping cylinder (19), a punching drill bit (8) being correspondingly arranged on the output rotating shaft of the punching motor (6), and a tapping drill bit (9) being correspondingly arranged on the output rotating shaft of the tapping motor (7).
2. The pipe punching and tapping device according to claim 1, characterized in that: A pressing block (10) is also provided at the bottom of the lifting base (3), and the lifting cylinder (2) is also used to control the pressing block (10) to move downward so as to press and fix the pipe body to be processed.
3. The pipe punching and tapping device according to claim 2, characterized in that: The bottom of the pressing block (10) is also provided with a fastening groove (11) for limiting and fixing the pipe body to be processed.
4. The pipe punching and tapping device according to claim 3, characterized in that: It also includes a flexible cushion layer (12) disposed in the fastening groove (11) and used to space and protect the pipe body to be processed.
5. The pipe punching and tapping device according to claim 1, characterized in that: The mounting bracket (1) is arranged on the moving frame (13), and the mounting bracket (1) moves synchronously with the moving frame (13) to approach and process the pipe body, or moves away from the processed pipe body to facilitate replacement of the next pipe body to be processed.
6. The pipe punching and tapping device according to claim 5, characterized in that: It also includes a positioning stopper (14) mounted on the moving frame (13) for tightening the pipe end.
7. The pipe punching and tapping device according to claim 5, characterized in that: It also includes a driving cylinder (15) for driving the moving frame (13) and the device components on the moving frame (13) to move, and the shaft end of the output telescopic shaft of the driving cylinder (15) is fixedly connected to the moving frame (13).
8. The pipe punching and tapping device according to claim 1, characterized in that: The mounting bracket (1) is also provided with a lifting rail (16), and the lifting base (3) is also slidably mounted on the lifting rail (16).
9. The pipe punching and tapping device according to claim 1, characterized in that: The lifting base (3) is provided with a transverse track (17), and the transverse base (5) is slidably mounted on the transverse track (17) accordingly.