Cutting mechanism for spring production

By designing a cutting mechanism for spring production including fixed structure and adjusting structure, automatic fixing and compacting of metal sheets is achieved, solving the problems of high labor intensity and low production efficiency caused by manual fixation in the prior art, and improving production efficiency .

CN222449348UActive Publication Date: 2025-02-11盐城市张弛弹簧制造有限公司
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Patent Information

Application Number
CN202421217951.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-31
Publication Date
2025-02-11
Estimated Expiration
2034-05-31

AI Technical Summary

Technical Problem

In spring production and processing, when cutting metal strips with a cutting machine, staff need to manually fix the metal plate, resulting in high labor intensity and low production efficiency.

Method used

A cutting mechanism for spring production is designed, including a fixed structure and an adjusting structure. Using lifting structure and mechanical transmission, it realizes automatic fixing and pressing of metal sheets, replacing manual operation.

Benefits of technology

By automatically fixing and pressing the metal plate, the labor intensity of staff is reduced, the efficiency of spring production and processing is improved, and the practicality of the cutting mechanism is enhanced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a cutting mechanism for spring production, and belongs to the technical field of spring production and processing, the cutting mechanism comprises a cutting machine, the cutting machine is provided with a processing bin and a cutting table, the processing bin is internally provided with an electric cutter, and the top of the cutting machine is provided with a fixing structure and an adjusting structure. According to the cutting mechanism for spring production, an electric push rod in a lifting structure is used for controlling two connecting blocks to move downwards, so that a mounting frame is driven to move synchronously, the moving mounting frame drives a pressing piece to move downwards through an adjusting block, and a metal plate to be cut is pressed on a cutting table through the pressing piece; and a stepping motor is conveniently used as a driving source, and the distance between the two pressing pieces is controlled through mechanical transmission, so that the metal plates of different sizes are conveniently pressed, the metal plates are automatically pressed instead of manual work, the labor intensity of workers is reduced, and the machining efficiency for spring production is further improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of spring production and processing, in particular to a cutting mechanism for spring production. Background Art

[0002] Spring production and processing includes material selection, material processing, bending, heat treatment, cold processing, finishing, temperature treatment, surface treatment and quality inspection and testing. The material selection needs to be selected according to the use requirements of the spring and the working environment conditions. The selected material is then cut into strips or drawn. The bending machine or bending die is used to bend the curves and angles according to the design requirements to form the initial shape. The formed spring is heat treated or cold processed to increase the required hardness and strength. The spring's apex is then polished, the end face is trimmed and surface treated to improve the corrosion resistance of the spring. Finally, qualified springs are obtained after inspection and testing.

[0003] In the current existing technology, when cutting materials into strips for spring production and processing, a cutting machine is needed to cut metal sheets into long strips, and then the metal strips are subjected to processes such as bending and forming to obtain finished springs. When the cutting machine is used to cut the strips, workers are required to manually fix the metal sheets to avoid deviation of the metal sheets during the cutting process. This process increases the labor intensity of the workers and also affects the efficiency of spring production and processing. Therefore, a cutting mechanism for spring production is proposed to solve the above problems. Utility Model Content

[0004] In view of the shortcomings of the prior art, the utility model provides a cutting mechanism for spring production, which has the advantage of replacing and then automatically fixing metal plates, solving the problem that when using a cutting machine to cut long strips, the staff needs to manually fix the metal plates to avoid the metal plates from shifting during the cutting process. This process increases the labor intensity of the staff and also affects the efficiency of spring production and processing.

[0005] To achieve the above object, the utility model provides the following technical solution: a cutting mechanism for spring production, comprising a cutting machine, the cutting machine is provided with a processing chamber and a cutting table, an electric cutter is provided inside the processing chamber, and a fixing structure and an adjusting structure are provided on the top of the cutting machine;

[0006] The fixed structure includes two support frames fixedly installed on the top of the cutting machine, connecting blocks are slidably installed inside the two support frames, and lifting structures for controlling the up and down movement of the two connecting blocks are arranged inside the two support frames. An installation frame is fixedly connected between the opposite sides of the two connecting blocks, and two adjusting blocks are slidably installed inside the installation frame. A clamping piece for clamping metal sheets is fixedly installed on the front of the two adjusting blocks.

[0007] Furthermore, the adjustment structure includes a threaded rod rotatably installed between the left and right side walls of the inner cavity of the installation frame, the two adjustment blocks are threadedly installed on the outer surface of the threaded rod, a progressive motor is fixedly installed on the top of the installation frame, and a transmission belt is provided on one side of the progressive motor for driving the threaded rod to rotate.

[0008] Furthermore, the processing chamber and the cutting table are both fixedly mounted on the cutting machine, the electric cutter is installed inside the processing chamber, and a control table is fixedly mounted on the cutting machine.

[0009] Furthermore, the two support frames each include a rectangular frame and a limit bar, the limit bar is fixedly installed on the rear side wall of the inner cavity of the rectangular frame, a limit groove is opened on the back side of the connecting block, and the outer surface of the limit bar is slidably connected to the inner wall of the limit groove.

[0010] Furthermore, the lifting structure includes two electric push rods, which are respectively fixedly mounted on the inner bottom walls of the two support frames, and the telescopic ends of the two electric push rods are respectively fixedly connected to the bottoms of the two connecting blocks.

[0011] Furthermore, the two clamping members each include an L-shaped plate and a reinforcing plate, the L-shaped plate is fixedly mounted on the front side of the adjusting block, and the reinforcing plate is fixedly mounted on the L-shaped plate.

[0012] Furthermore, the two adjustment blocks each include a limit block and a mounting block, the limit block is fixedly mounted on the bottom of the mounting block, a through slot is provided on the inner bottom wall of the mounting frame, and the outer surface of the limit block is slidably connected to the inner wall of the through slot.

[0013] Furthermore, a driving wheel is fixedly mounted on the output shaft of the progressive motor, a driven wheel is fixedly mounted on the outer surface of the threaded rod, and the transmission belt is installed on the driving wheel and the driven wheel.

[0014] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0015] The cutting mechanism for spring production is provided with a fixed structure and an adjusting structure, and realizes the use of an electric push rod in the lifting structure to control the two connecting blocks to move downward, thereby driving the installation frame to move synchronously, and then the movable installation frame drives the clamping member to move downward through the adjusting block, so that the metal sheet to be cut is pressed onto the cutting table by the clamping member, and it is convenient to use a progressive motor as a driving source and control the distance between the two clamping members by mechanical transmission, so that it is convenient to press metal sheets of different sizes, and realize the automatic pressing of metal sheets instead of manual work, thereby reducing the labor intensity of the staff, and further improving the efficiency of spring production processing, so that the practicality of the cutting mechanism for spring production is enhanced. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the structure of the utility model Figure 1 A in the enlarged view;

[0018] Figure 3 It is a front view of the structural support frame and the installation frame of the utility model;

[0019] Figure 4 It is a three-dimensional schematic diagram of the structural installation frame and the pressing member of the utility model.

[0020] In the figure: 1. cutting machine; 2. processing chamber; 3. electric cutter; 4. cutting table; 5. control machine; 61. support frame; 62. connecting block; 63. lifting structure; 64. installation frame; 65. adjustment block; 66. clamping piece; 67. threaded rod; 68. stepping motor; 69. transmission belt. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1-4 The cutting mechanism for spring production in this embodiment includes a cutting machine 1, which is provided with a processing chamber 2 and a cutting table 4. An electric cutter 3 is provided inside the processing chamber 2. A fixing structure and an adjusting structure are provided on the top of the cutting machine 1. The processing chamber 2 and the cutting table 4 are both fixedly installed on the cutting machine 1, the electric cutter 3 is installed inside the processing chamber 2, and a control machine 5 is fixedly installed on the cutting machine 1.

[0023] In the first embodiment of the present invention, the fixed structure includes two support frames 61 fixedly installed on the top of the cutting machine 1, and the two support frames 61 are slidably installed with connecting blocks 62. The two support frames 61 include rectangular frames and limit bars, and the limit bars are fixedly installed on the rear side wall of the inner cavity of the rectangular frame. The back of the connecting block 62 is provided with a limit groove, and the outer surface of the limit bar is slidably connected to the inner wall of the limit groove, so as to limit the connecting block 62 to move up and down only on the outer surface of the limit bar. The two support frames 61 are provided with a lifting structure for controlling the up and down movement of the two connecting blocks 62. 63. The lifting structure 63 includes two electric push rods, which are fixedly installed on the inner bottom walls of the two support frames 61 respectively. The telescopic ends of the two electric push rods are fixedly connected to the bottoms of the two connecting blocks 62 respectively, so that the connecting blocks 62 can be controlled to move up and down by using the electric push rods. An installation frame 64 is fixedly connected between the opposite sides of the two connecting blocks 62. Two adjustment blocks 65 are slidably installed inside the installation frame 64. The front sides of the two adjustment blocks 65 are fixedly installed with clamping members 66 for clamping metal sheets, so as to fix the metal sheets.

[0024] The two clamping members 66 each include an L-shaped plate and a reinforcing plate. The L-shaped plate is fixedly mounted on the front side of the adjusting block 65, and the reinforcing plate is fixedly mounted on the L-shaped plate, so that the clamping members 66 can stably clamp the metal sheet.

[0025] In addition, the two adjustment blocks 65 each include a limit block and a mounting block. The limit block is fixedly installed at the bottom of the mounting block. A through groove is provided on the inner bottom wall of the mounting frame 64. The outer surface of the limit block is slidably connected to the inner wall of the through groove, thereby limiting the two adjustment blocks 65 to move only left and right inside the mounting frame 64.

[0026] By adopting the above technical solution, it is possible to start the two electric push rods in the lifting structure 63, and use the electric push rods to control the two connecting blocks 62 to move downward inside the support frame 61, thereby controlling the synchronous movement of the installation frame 64, and then use the two adjustment blocks 65 to drive the two clamping members 66 to move downward respectively, and then use the two clamping members 66 to stably press the metal sheet on the cutting table 4, thereby replacing manual automatic clamping of the metal sheet.

[0027] In the second embodiment of the present invention, the adjustment structure includes a threaded rod 67 rotatably installed between the left and right side walls of the inner cavity of the installation frame 64, and two adjustment blocks 65 are both threadedly installed on the outer surface of the threaded rod 67, so that rotating the threaded rod 67 can control the two adjustment blocks 65 to move to the opposite side or the opposite side. A progressive motor 68 is fixedly installed on the top of the installation frame 64, and a transmission belt 69 for driving the threaded rod 67 to rotate is provided on one side of the progressive motor 68. A driving wheel is fixedly installed on the output shaft of the progressive motor 68, and a driven wheel is fixedly installed on the outer surface of the threaded rod 67. The transmission belt 69 is transmission-installed on the driving wheel and the driven wheel, so that the progressive motor 68 drives the output shaft to rotate and uses the transmission belt 69 to drive the threaded rod 67 to rotate.

[0028] By adopting the above technical solution, the progressive motor 68 at the top of the mounting frame 64 is started, so that the progressive motor 68 drives the output shaft to rotate and uses the transmission belt 69 to drive the threaded rod 67 to rotate inside the mounting frame 64, thereby controlling the two adjustment blocks 65 to drive the two clamping members 66 to move to the opposite side.

[0029] The working principle of the above embodiment is:

[0030] When the cutting mechanism for spring production is in use, the progressive motor 68 on the top of the mounting frame 64 is started, so that the progressive motor 68 drives the output shaft to rotate and uses the transmission belt 69 to drive the threaded rod 67 to rotate inside the mounting frame 64, thereby controlling the two adjustment blocks 65 to respectively drive the two clamping members 66 to move to the opposite side, and then starting the two electric push rods in the lifting structure 63, and using the electric push rods to control the two connecting blocks 62 to move downward inside the support frame 61, thereby controlling the synchronous movement of the mounting frame 64, and then using the two adjustment blocks 65 to respectively drive the two clamping members 66 to move downward, and then using the two clamping members 66 to stably press the metal sheet on the cutting table 4, thereby replacing manual automatic pressing of the metal sheet.

[0031] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0032] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A cutting mechanism for spring production, comprising a cutting machine (1), characterized in that: The cutting machine (1) is provided with a processing chamber (2) and a cutting table (4), an electric cutter (3) is provided inside the processing chamber (2), and a fixing structure and an adjusting structure are provided on the top of the cutting machine (1); The fixed structure comprises two support frames (61) fixedly mounted on the top of the cutting machine (1), the two support frames (61) are both slidably mounted with connection blocks (62), the two support frames (61) are internally provided with lifting structures (63) for controlling the up and down movement of the two connection blocks (62), an installation frame (64) is fixedly connected between opposite sides of the two connection blocks (62), two adjustment blocks (65) are slidably mounted inside the installation frame (64), and the front faces of the two adjustment blocks (65) are both fixedly mounted with clamping members (66) for clamping metal plates.

2. The cutting mechanism for spring production according to claim 1, characterized in that: The adjustment structure comprises a threaded rod (67) rotatably mounted between left and right side walls of an inner cavity of a mounting frame (64); the two adjustment blocks (65) are both threadedly mounted on the outer surface of the threaded rod (67); a stepping motor (68) is fixedly mounted on the top of the mounting frame (64); and a transmission belt (69) is provided on one side of the stepping motor (68) for driving the threaded rod (67) to rotate.

3. The cutting mechanism for spring production according to claim 1, characterized in that: The processing chamber (2) and the cutting table (4) are both fixedly mounted on the cutting machine (1), the electric cutter (3) is mounted inside the processing chamber (2), and a control machine table (5) is fixedly mounted on the cutting machine (1).

4. The cutting mechanism for spring production according to claim 1, characterized in that: The two support frames (61) each comprise a rectangular frame and a limiting strip, wherein the limiting strip is fixedly mounted on the rear side wall of the inner cavity of the rectangular frame, and a limiting groove is provided on the back side of the connecting block (62), and the outer surface of the limiting strip is slidably connected to the inner wall of the limiting groove.

5. The cutting mechanism for spring production according to claim 1, characterized in that: The lifting structure (63) comprises two electric push rods, which are respectively fixedly mounted on the inner bottom walls of the two support frames (61), and the telescopic ends of the two electric push rods are respectively fixedly connected to the bottoms of the two connection blocks (62).

6. The cutting mechanism for spring production according to claim 1, characterized in that: The two pressing members (66) each comprise an L-shaped plate and a reinforcing plate. The L-shaped plate is fixedly mounted on the front side of the adjusting block (65), and the reinforcing plate is fixedly mounted on the L-shaped plate.

7. The cutting mechanism for spring production according to claim 1, characterized in that: The two adjustment blocks (65) each comprise a limit block and a mounting block, the limit block being fixedly mounted on the bottom of the mounting block, the inner bottom wall of the mounting frame (64) being provided with a through slot, the outer surface of the limit block being slidably connected to the inner wall of the through slot.

8. The cutting mechanism for spring production according to claim 2, characterized in that: The output shaft of the stepping motor (68) is fixedly mounted with a driving wheel, the outer surface of the threaded rod (67) is fixedly mounted with a driven wheel, and the transmission belt (69) is transmission-mounted on the driving wheel and the driven wheel.