Full-automatic burr removing equipment for hardware

Abstract

The utility model discloses full-automatic burr removing equipment for hardware, and relates to the technical field of automatic production equipment, the full-automatic burr removing equipment comprises a vibration discharging mechanism, a burr removing mechanism and a material receiving mechanism which are sequentially arranged along the X-axis direction, the burr removing mechanism comprises a feeding assembly, a plurality of groups of removing assemblies, a control system and a workbench, the feeding assembly, the clearing assembly and the control system are all installed on the workbench, the clearing assembly is located on the side, in the Y direction, of the feeding assembly, the clearing assembly is fixed to a clearing supporting base below the clearing assembly, and the clearing supporting base is connected with the workbench. The control system controls the vibration discharging mechanism, the feeding assembly and the removing assembly to act correspondingly to complete burr removing work. The automatic burr removing device can automatically complete comprehensive burr removing operation and has the advantages of being more thorough in cleaning, good in flexibility, good in stability, high in accuracy, capable of reducing the rate of defective products, beneficial to promoting automation and the like.

Description

Technical Field

[0001] The utility model relates to the technical field of automated production equipment, in particular to a fully automatic burr removal device for hardware. Background Art

[0002] Some burrs will be generated during the existing hardware manufacturing and processing process. When removing burrs on the surface of hardware products, workers usually use handheld burr removal tools to grind the burred parts, which has low work efficiency. Therefore, there are devices on the market that can automatically remove burrs. However, most of the burr removal equipment can only perform horizontal and vertical burr removal processes on hardware. When it is necessary to remove burrs from hardware with curved surfaces, such equipment cannot completely remove burrs, the removal effect is not good, the flexibility is poor, and the defective rate is increased, affecting the overall work progress.

[0003] Therefore, a fully automatic burr removal device for hardware is needed to improve the above problems. Utility Model Content

[0004] The purpose of the utility model is to provide a fully automatic burr removal device for hardware, aiming to solve the above technical problems. The utility model can automatically complete the comprehensive burr removal operation, and has the advantages of more thorough cleaning, good flexibility, good stability, high precision, reduced defective product rate and conducive to promoting automation.

[0005] In order to achieve the above object, the utility model is implemented through the following technical solutions:

[0006] A fully automatic burr removal device for hardware, comprising a vibration discharging mechanism, a burr removal mechanism and a material receiving mechanism arranged in sequence along the X-axis direction, the burr removal mechanism comprising a feeding component, a plurality of groups of removal components, a control system and a workbench, the feeding component, the removal component and the control system are all installed on the workbench, the removal component is located on one side of the feeding component along the Y direction, and the removal component is fixed on a removal support seat below, the removal support seat is connected to the workbench, and the control system controls the vibration discharging mechanism, the feeding component and the removal component to perform corresponding actions to complete the burr removal operation.

[0007] Furthermore, the cleaning component includes a cleaning drive, a transmission structure and a first slide rail slider structure, the cleaning drive is fixed on one side of the cleaning support seat, the slide rail of the first slide rail slider structure is fixed on the other side of the cleaning support seat, the output end of the cleaning drive passes through the cleaning support seat and is connected to the transmission structure, and the other end of the transmission structure is connected to the slider of the first slide rail slider structure.

[0008] Furthermore, the clearing component also includes a clearing connecting block, a longitudinal adjustment rod, a transverse adjustment rod, a first adjustable connecting block and a second adjustable connecting block, the clearing connecting block is connected to the slider of the first slide rail slider structure, the lower end of the longitudinal adjustment rod is fastened to the clearing connecting block, the upper end of the longitudinal adjustment rod is connected to the first adjustable connecting block, one end of the transverse adjustment rod is connected to the first adjustable connecting block, and the other end of the transverse adjustment rod is connected to the second adjustable connecting block.

[0009] Furthermore, the second adjustable connecting block is provided with a first fixing hole and a plurality of second fixing holes, and the second fixing holes are arranged in an arc shape.

[0010] Furthermore, the cleaning assembly also includes an adjustable connecting seat, a sponge grinding block and a grinding block mounting shell, one end of the sponge grinding block is located in the grinding block mounting shell, one end of the adjustable connecting seat is connected to the grinding block mounting shell, and the other end of the adjustable connecting seat is provided with a third fixing hole and an arc-shaped connecting hole, the third fixing hole corresponds to the first fixing hole, and the arc-shaped connecting hole is connected to the second fixing hole.

[0011] Further, the feeding assembly includes a feeding platform, a second slide rail slider structure, a clamping driving member and a clamping seat, the feeding platform is provided with a plurality of clamping grooves, a plurality of sliding grooves, and an open feeding channel, the sliding grooves and the clamping grooves are respectively located on both sides of the feeding channel along the Y-axis direction, the slide rails of the second slide rail slider structure are symmetrically arranged on the feeding platform, the slider of the second slide rail slider structure is connected to the clamping seat, and the clamping seat is provided with a clamping end;

[0012] The abutting driving member is fixed on the lower end surface of the feeding platform, the output end of the abutting driving member passes through the feeding platform and is connected with the abutting seat, and the abutting driving member can drive the clamping end to pass through the sliding groove and extend into the abutting groove.

[0013] Furthermore, the feeding assembly also includes a material moving driving member, a screw rod, a material moving connecting seat, a third slide rail slider structure and a slide rail connecting seat, the third slide rail slider structure is located below the feeding table, and the slider of the third slide rail slider structure is fixed on the workbench, and the slide rail of the third slide rail slider structure is connected to the slide rail connecting seat;

[0014] The material moving drive component is installed on the workbench, and the output end of the material moving drive component is connected to the screw rod. One end of the material moving connecting seat is movably connected to the screw rod, and the other end is connected to the slide rail connecting seat. The material moving drive component can drive the material moving connecting seat to move along the third slide rail slider structure in the X-axis direction.

[0015] Furthermore, the feeding assembly also includes a material supporting seat, a material supporting driving member, a material blocking driving member and a material blocking clamp. The material supporting driving member is movably installed in the workbench, the output end of the material supporting driving member is connected to the material supporting seat, the material supporting seat is provided with a material supporting recess, the material blocking driving member is fixed on the feeding table, and the material blocking driving member is close to the vibrating discharging mechanism, and the output end of the material blocking driving member is connected to the material blocking clamp.

[0016] Furthermore, the material receiving mechanism includes a hopper and a storage box, one end of the hopper is connected to the feeding platform, and the other end of the hopper is located above the storage box.

[0017] Furthermore, the vibrating discharging mechanism includes a vibrating material tray and a horizontal conveying direct vibration, the output end of the vibrating material tray is connected to the input end of the horizontal conveying direct vibration, and the output end of the horizontal conveying direct vibration is connected to the feeding channel.

[0018] The utility model of the fully automatic burr removal equipment for hardware has the following beneficial effects:

[0019] 1. The utility model is a fully automatic burr removal device for hardware. The control system controls the vibration discharging mechanism, the feeding component and the removal component to perform corresponding actions to complete the burr removal operation. The automation level is high, and no manual burr removal is required. The work efficiency is high, the labor cost is saved, and the overall operation progress is improved.

[0020] 2. The utility model is a fully automatic burr removal device for hardware, which is equipped with multiple groups of removal components. The number and angle can be adjusted according to the needs in actual production, so as to facilitate the comprehensive removal of burrs on the surface of hardware, adapt to hardware of different shapes and specifications, have good flexibility, and reduce the defective product rate at the same time;

[0021] 3. The fully automatic burr removal equipment for hardware of the utility model is mainly composed of a vibrating discharging mechanism, a feeding assembly, a plurality of removal assemblies, a control system, a material receiving mechanism, a workbench and a chassis. The overall structure is compact and the space design is reasonable. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 The overall structure of the utility model is shown in FIG. Figure 1 ;

[0023] Figure 2 It is a structural schematic diagram of the burr removal mechanism of the utility model;

[0024] Figure 3 The structure of the cleaning component of the utility model is shown in FIG. Figure 1 ;

[0025] Figure 4 The structure of the cleaning component of the utility model is shown in FIG. Figure 2 ;

[0026] Figure 5 It is a structural schematic diagram of the feeding assembly of the utility model;

[0027] Figure 6 It is a partial structural schematic diagram of the feeding platform of the utility model. DETAILED DESCRIPTION

[0028] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention is further described in detail below in conjunction with embodiments and drawings.

[0029] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be a central element; when an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only and do not represent the only implementation method.

[0030] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art in the technical field of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.

[0031] like Figure 1 and Figure 3 As shown, a fully automatic burr removal equipment for hardware includes a vibration discharging mechanism 1, a burr removal mechanism and a material receiving mechanism 2 which are sequentially arranged along the X-axis direction, the burr removal mechanism includes a feeding component 3, a plurality of groups of removal components 4, a control system 5 and a workbench 6, the feeding component 3, the removal component 4 and the control system 5 are all installed on the workbench 6, the removal component 4 is located on one side of the feeding component 3 along the Y direction, and the removal component 4 is fixed on a removal support seat 400 below, the removal support seat 400 is connected to the workbench 6, and the control system 5 controls the vibration discharging mechanism 1, the feeding component 3 and the removal component 4 to perform corresponding actions to complete the burr removal operation.

[0032] like Figure 3 and Figure 4As shown, the cleaning assembly 4 includes a cleaning drive 401, a transmission structure 402 and a first slide rail slider structure 403. The cleaning drive 401 is fixed to one side of the cleaning support seat 400, and the slide rail of the first slide rail slider structure 403 is fixed to the other side of the cleaning support seat 400. The output end of the cleaning drive 401 passes through the cleaning support seat 400 and is connected to the transmission structure 402, and the other end of the transmission structure 402 is connected to the slider of the first slide rail slider structure 403. The transmission structure 402 of this embodiment is a common structure, including a swing seat, a screw rod and other components. The cleaning drive 401 can mobilize the slider of the first slide rail slider structure 403 to slide through the cooperation of the transmission structure 402.

[0033] like Figure 3 As shown, the cleaning assembly 4 also includes a cleaning connection block 404, a longitudinal adjustment rod 405, a transverse adjustment rod 406, a first adjustable connection block 407 and a second adjustable connection block 408. The cleaning connection block 404 is connected to the slider of the first slide rail slider structure 403, the lower end of the longitudinal adjustment rod 405 is tightly connected to the cleaning connection block 404, the upper end of the longitudinal adjustment rod 405 is connected to the first adjustable connection block 407, one end of the transverse adjustment rod 406 is connected to the first adjustable connection block 407, and the other end of the transverse adjustment rod 406 is connected to the second adjustable connection block 408. By setting the first adjustable connection block 407, the position of the transverse adjustment rod 406 on the longitudinal adjustment rod 405 can be manually adjusted to adjust the height, and the transverse translation position of the transverse adjustment rod 406 can also be manually adjusted to make the position of the burr removal more accurate.

[0034] like Figure 3 As shown, the second adjustable connecting block 408 is provided with a first fixing hole and a plurality of second fixing holes, and the second fixing holes are arranged in an arc shape.

[0035] like Figure 3 As shown, the cleaning component 4 also includes an adjustable connecting seat 409, a sponge grinding block 410 and a grinding block mounting shell 411, the sponge grinding block 410 is detachably mounted on the grinding block mounting shell 411, one end of the adjustable connecting seat 409 is connected to the grinding block mounting shell 411, and the other end of the adjustable connecting seat 409 is provided with a third fixing hole 412 and an arc-shaped connecting hole 413, the third fixing hole 412 corresponds to the first fixing hole, and the arc-shaped connecting hole 413 is connected to the second fixing hole.

[0036] It should be noted that by using fasteners to fix the adjustable connecting seat 409 at the position of the second adjustable connecting block 408 through the arc-shaped connecting hole 413 and the second fixing hole, a certain angle of the sponge grinding block 410 can be adjusted to further improve the accuracy of burr removal.

[0037] like Figure 1 and Figure 2 As shown, the number of the cleaning components 4 in this embodiment is five groups, and the number and angle can be adjusted according to needs during actual production, so as to fully remove the burrs on the surface of the hardware and clean it more thoroughly.

[0038] like Figure 4 As shown, the cleaning component 4 arranged near the vibrating discharging mechanism 1 in this embodiment can be installed with abrasive blocks for horizontal cleaning and abrasive blocks for vertical cleaning according to actual needs, and is adaptable to hardware of various shapes and can remove burrs from hardware in multiple directions, which is flexible and convenient to use.

[0039] like Figure 2 , Figure 5 and Figure 6 As shown, the feeding assembly 3 includes a feeding platform 300, a second slide rail slider structure 301, a tightening driving member 302 and a tightening seat 303, the feeding platform 300 is fixed on a feeding support seat 304 below, the feeding support seat 304 is connected to the workbench 6, the feeding platform 300 is provided with a plurality of tightening grooves 305, a plurality of sliding grooves 306, and a feeding channel 307 which is open up and down and left and right, the sliding grooves 306 and the tightening grooves 305 are respectively located on both sides of the feeding channel 307 along the Y-axis direction, the slide rails of the second slide rail slider structure 301 are symmetrically arranged on the feeding platform 300, the sliders of the second slide rail slider structure 301 are connected to the tightening seat 303, and the tightening seat 303 is provided with a clamping end 308;

[0040] The abutting driving member 302 is fixed on the lower end surface of the feeding platform 300 , and the output end of the abutting driving member 302 passes through the feeding platform 300 and is connected to the abutting seat 303 . The abutting driving member 302 can drive the clamping end 308 to pass through the sliding groove 306 and extend into the abutting groove 305 .

[0041] It should be noted that a V-shaped clamping portion 309 is provided in the clamping end 308, and the clamping portion 309 is used to stabilize the position of the hardware on the feeding channel 307, improve the stability of the hardware when cleaning burrs, and have a good cleaning effect, and can adapt to hardware of different sizes. A card slot is provided in the feeding channel 307, and both ends of the hardware can be against the card slot.

[0042] like Figure 5 As shown, the feeding assembly 3 also includes a material moving driving member 310, a screw rod, a material moving connecting seat 311, a third slide rail slider structure 312 and a slide rail connecting seat 313, the third slide rail slider structure 312 is located below the feeding platform 300, and the slider of the third slide rail slider structure 312 is fixed on the workbench 6, and the slide rail of the third slide rail slider structure 312 is connected to the slide rail connecting seat 313;

[0043] The material moving driving component 310 is installed on the workbench 6, and the output end of the material moving driving component 310 is connected to the screw rod. One end of the material moving connecting seat 311 is movably connected to the screw rod, and the other end is connected to the slide rail connecting seat 313. The material moving driving component 310 can drive the material moving connecting seat 311 to move along the third slide rail slider structure 312 toward the X-axis direction.

[0044] like Figure 5 As shown, the feeding assembly 3 also includes a material support seat (not shown), a movable guide rod 314, a material support driving member 315, a material blocking driving member 316 and a material blocking clamp 317. The material support driving member 315 is movably installed in the workbench 6, and the output end of the material support driving member 315 is connected to the material support seat, and the material support seat is provided with a material support recess. The material blocking driving member 316 is fixed on the feeding platform 300, and the material blocking driving member 316 is close to the vibration discharging mechanism 1, and the output end of the material blocking driving member 316 is connected to the material blocking clamp 317. The material blocking clamp 317 is used to block the hardware so that the hardware can enter the feeding channel 307 in an orderly manner. The material support recess of the material support seat is used to limit the position of the supporting hardware.

[0045] It should be noted that the material moving drive 310 can drive the material supporting seat to move along the X-axis direction, and then drive the hardware to move along the X-axis direction on the feeding channel 307; the material supporting drive 315 can drive the material supporting seat to extend into the feeding channel 307 to press the hardware tightly, which is used to stabilize the position of the hardware on the feeding channel 307, further improve the stability of the hardware when cleaning burrs, and achieve good cleaning effect; a moving hole (not shown) is opened on the workbench 6, so that when the material moving drive 310 drives the material moving connecting seat 311 to move along the X-axis direction, the material supporting drive 315 can move synchronously in the moving hole along the X-axis direction.

[0046] like Figure 5 As shown, a sensor is also installed on the feeding platform 300 for sensing the hardware output by the vibration discharging mechanism 1, so that the hardware can further enter the feeding channel 307 in an orderly manner.

[0047] like Figure 5 and Figure 6 As shown, the feeding assembly 3 also includes a material grabbing clamp 318, a material grabbing driving member 319 and a material grabbing connecting seat 320. The material grabbing clamp 318 is used to grab the hardware in the material blocking clamp 317 and place it on the feeding channel 307 for the next cleaning operation.

[0048] It should be noted that the feeding channel 307 is also provided with a material blocking portion 321, which divides the feeding channel 307 into a feeding channel 322 and a conveying channel 323. The vibrating discharging mechanism 1 conveys the hardware to be deburred to the feeding channel 322, and the grabbing clamp 318 places the hardware in the material blocking clamp 317 on the conveying channel 323 for conveying to the deburring operation.

[0049] like Figures 1 to 6 As shown, the cleaning drive member 401, the pressing drive member 302, the material moving drive member 310, the material supporting drive member 315, the material blocking drive member 316, and the material grabbing drive member 319 of this embodiment can all be motors or cylinders.

[0050] like Figure 1 As shown, the material receiving mechanism 2 includes a hopper 200 and a storage box 201, wherein the storage box 201 is fixed to a material receiving support seat 202 below, one end of the hopper 200 is connected to the feeding platform 300, and the other end thereof is located above the storage box 201. The hopper 200 is arranged at an angle, so that the hardware on the feeding channel 307 can slide into the storage box 201 through the hopper 200.

[0051] like Figure 1 As shown, the vibrating discharging mechanism 1 includes a vibrating tray 100 and a horizontal conveying vibration 101, the output end of the vibrating tray 100 is connected to the input end of the horizontal conveying vibration 101, and the output end of the horizontal conveying vibration 101 is connected to the feeding channel 307. The hardware to be deburred is transported to the feeding channel 307 through the vibrating tray 100 and the horizontal conveying vibration 101.

[0052] like Figure 1 As shown, it also includes a chassis 7, the material receiving support base 202 is fixed on one side of the chassis 7, the lower end of the workbench 6 is connected to the chassis 7, the lower end of the vibrating discharging mechanism 1 is connected to the chassis 7, and the bottom of the chassis 7 is provided with supporting feet 8 and movable wheels 9 to facilitate the movement of the equipment.

[0053] The above description is only a preferred embodiment of the utility model and does not limit the utility model in any form. Any ordinary technician in the industry can smoothly implement the utility model as shown in the drawings of the specification and described above. However, any technician familiar with the profession can make some changes, modifications and equivalent changes made by using the technical content disclosed above without departing from the scope of the technical solution of the utility model, which are all equivalent embodiments of the utility model. At the same time, any changes, modifications and evolutions of any equivalent changes made to the above embodiments based on the essential technology of the utility model are still within the protection scope of the technical solution of the utility model.

Claims

1. A fully automatic burr removal device for hardware, characterized in that: It includes a vibration discharging mechanism, a burr removing mechanism and a material receiving mechanism which are sequentially arranged along the X-axis direction; the burr removing mechanism includes a feeding component, a plurality of groups of removing components, a control system and a workbench; the feeding component, the removing component and the control system are all installed on the workbench; the removing component is located on one side of the feeding component along the Y direction, and the removing component is fixed on a removing support seat below; the removing support seat is connected to the workbench; the control system controls the vibration discharging mechanism, the feeding component and the removing component to perform corresponding actions to complete the burr removing operation.

2. The fully automatic burr removal equipment for hardware according to claim 1 is characterized in that: The cleaning component includes a cleaning drive, a transmission structure and a first slide rail and slider structure. The cleaning drive is fixed on one side of the cleaning support seat, and the slide rail of the first slide rail and slider structure is fixed on the other side of the cleaning support seat. The output end of the cleaning drive passes through the cleaning support seat and is connected to the transmission structure, and the other end of the transmission structure is connected to the slider of the first slide rail and slider structure.

3. The fully automatic burr removal equipment for hardware according to claim 2 is characterized in that: The cleaning component also includes a cleaning connection block, a longitudinal adjustment rod, a transverse adjustment rod, a first adjustable connection block and a second adjustable connection block. The cleaning connection block is connected to the slider of the first slide rail slider structure, the lower end of the longitudinal adjustment rod is fastened to the cleaning connection block, the upper end of the longitudinal adjustment rod is connected to the first adjustable connection block, one end of the transverse adjustment rod is connected to the first adjustable connection block, and the other end of the transverse adjustment rod is connected to the second adjustable connection block.

4. The fully automatic burr removal equipment for hardware according to claim 3 is characterized in that: The second adjustable connecting block is provided with a first fixing hole and a plurality of second fixing holes, and the second fixing holes are arranged in an arc shape.

5. The fully automatic burr removal equipment for hardware according to claim 1 is characterized in that: The cleaning assembly also includes an adjustable connecting seat, a sponge grinding block and a grinding block mounting shell, one end of the sponge grinding block is located in the grinding block mounting shell, one end of the adjustable connecting seat is connected to the grinding block mounting shell, and the other end of the adjustable connecting seat is provided with a third fixing hole and an arc-shaped connecting hole, the third fixing hole corresponds to the first fixing hole, and the arc-shaped connecting hole is connected to the second fixing hole.

6. The fully automatic burr removal equipment for hardware according to claim 5, characterized in that: The feeding assembly includes a feeding platform, a second slide rail slider structure, a clamping driving member and a clamping seat, the feeding platform is provided with a plurality of clamping grooves, a plurality of sliding grooves, and an open feeding channel, the sliding grooves and the clamping grooves are respectively located on both sides of the feeding channel along the Y-axis direction, the slide rails of the second slide rail slider structure are symmetrically arranged on the feeding platform, the slider of the second slide rail slider structure is connected to the clamping seat, and the clamping seat is provided with a clamping end; The abutting driving member is fixed on the lower end surface of the feeding platform, the output end of the abutting driving member passes through the feeding platform and is connected with the abutting seat, and the abutting driving member can drive the clamping end to pass through the sliding groove and extend into the abutting groove.

7. The fully automatic burr removal equipment for hardware according to claim 6 is characterized in that: The feeding assembly also includes a material moving driving member, a screw rod, a material moving connecting seat, a third slide rail slider structure and a slide rail connecting seat, wherein the third slide rail slider structure is located below the feeding table, and the slider of the third slide rail slider structure is fixed on the workbench, and the slide rail of the third slide rail slider structure is connected to the slide rail connecting seat; The material moving drive component is installed on the workbench, and the output end of the material moving drive component is connected to the screw rod. One end of the material moving connecting seat is movably connected to the screw rod, and the other end is connected to the slide rail connecting seat. The material moving drive component can drive the material moving connecting seat to move along the third slide rail slider structure in the X-axis direction.

8. The fully automatic burr removal equipment for hardware according to claim 7, characterized in that: The feeding assembly also includes a material supporting seat, a material supporting driving member, a material blocking driving member and a material blocking clamp. The material supporting driving member is movably installed in the workbench, the output end of the material supporting driving member is connected to the material supporting seat, the material supporting seat is provided with a material supporting recess, the material blocking driving member is fixed on the feeding table, and the material blocking driving member is close to the vibrating discharging mechanism, and the output end of the material blocking driving member is connected to the material blocking clamp.

9. The fully automatic burr removal equipment for hardware according to claim 8, characterized in that: The material receiving mechanism comprises a hopper and a storage box. One end of the hopper is connected to the feeding platform, and the other end of the hopper is located above the storage box.

10. The fully automatic burr removal equipment for hardware according to claim 9, characterized in that: The vibrating discharging mechanism includes a vibrating material tray and a horizontal conveying direct vibration, the output end of the vibrating material tray is connected to the input end of the horizontal conveying direct vibration, and the output end of the horizontal conveying direct vibration is connected to the feeding channel.

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