Unmanned automatic blank rolling device

By designing an unmanned automatic rolling device and using the drive motor and gear system to realize automatic switching of the molding table, the problem of existing ceramic rolling equipment requiring manual clay replacement is solved, and the efficiency of ceramic rolling is improved.

CN222450796UActive Publication Date: 2025-02-11JIANG XI YIN LI LONG DUAN ZAO YOU XIAN GONG SI
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Patent Information

Application Number
CN202420422057.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-05
Publication Date
2025-02-11
Estimated Expiration
2034-03-05

AI Technical Summary

Technical Problem

After the existing ceramic rolling equipment is completed, staff need to manually replace the ceramic clay material, which is time-consuming and labor-intensive, reducing the efficiency of the ceramic rolling equipment.

Method used

An unmanned automatic rolling device is designed, including the main body of the rolling machine, the rolling assembly, the workbench, the mold placement, the rotating assembly and the positioning mechanism. The automatic switching of the mold placement table is achieved through the driving motor and the gear system. Automatically replace ceramic clay.

Benefits of technology

It realizes that the ceramic rolling blank automatically replaces the clay material after completion, saves manpower and improves the efficiency of the ceramic rolling blank.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of ceramic manufacturing equipment, in particular to an unmanned automatic blank rolling device. The utility model provides an unmanned automatic blank rolling device which can automatically switch ceramic pug after ceramic blank rolling is completed, saves manpower and improves the ceramic blank rolling efficiency. An unmanned automatic blank rolling device comprises a blank rolling machine body, a blank rolling assembly, a workbench and the like, the upper side of the left portion of the blank rolling machine body is rotationally connected with the blank rolling assembly, and the upper side of the right portion of the blank rolling machine body is rotationally connected with the workbench. By starting the driving motor on the mounting frame, the first gear rotates, the second gear is driven to rotate, the working table rotates, and the mold placing tables on the working table are switched, so that the effects of automatically switching ceramic pug, saving manpower and improving the ceramic blank rolling efficiency after ceramic blank rolling is completed are achieved.
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Description

Technical Field

[0001] The utility model relates to the field of ceramic manufacturing equipment, in particular to an unmanned automatic rolling device. Background Art

[0002] Ceramic rolling is an important step in the ceramic production process. It mainly involves gradually compressing ceramic clay with a certain humidity and plasticity into a body with a certain shape and size through rolling, so that it can be further processed into the desired ceramic products.

[0003] The existing ceramic rolling method is to place ceramic clay on a mold placing table of a rolling machine, and use the rollers on the rolling machine to extrude and roll the clay so that the clay gradually forms a desired thickness and shape. However, after the ceramic rolling is completed, the staff needs to manually replace the ceramic clay, which is time-consuming and labor-intensive, reducing the efficiency of the ceramic rolling.

[0004] Therefore, an unmanned automatic rolling device has been developed which can automatically switch ceramic clay materials after ceramic rolling is completed, thereby saving manpower and improving the efficiency of ceramic rolling. Utility Model Content

[0005] In order to overcome the shortcomings of the existing ceramic rolling process, in which workers need to manually replace the ceramic clay after the ceramic rolling is completed, which is time-consuming and labor-intensive and reduces the efficiency of the ceramic rolling, the utility model provides an unmanned automatic rolling device which can automatically switch the ceramic clay after the ceramic rolling is completed, thereby saving manpower and improving the efficiency of the ceramic rolling.

[0006] The technical implementation scheme of the utility model is: an unmanned automatic rolling device, including an embryo rolling machine body, an embryo rolling assembly, a workbench, a mold placing table, a rotating assembly and a cutting mechanism, the embryo rolling machine body is rotatably connected to the embryo rolling assembly on the upper left side, the embryo rolling machine body is rotatably connected to the workbench on the upper right side, the left and right mold placing tables are rotatably connected on the workbench, the middle part of the embryo rolling machine body is connected to the rotating assembly, and the embryo rolling machine body is provided with a cutting mechanism that can automatically switch the mold placing table.

[0007] In a preferred embodiment of the present invention, supporting feet are provided on the main body of the embryo rolling machine.

[0008] In a preferred embodiment of the utility model, the rotating assembly includes a linear motor, a gear disk and a rack. The linear motor is connected to the middle part of the rolling machine body, the gear disk is connected to the output shaft of the linear motor, the middle part of the mold placing table is connected to the rack, and the rack on the left is meshed with the gear disk.

[0009] In a preferred embodiment of the utility model, the cutting mechanism includes a mounting frame, a driving motor, a first gear and a second gear. The mounting frame is connected to the upper right side of the rolling machine body, the mounting frame is located on the left side of the workbench, the driving motor is connected to the mounting frame, the first gear is connected to the output shaft of the driving motor, and the second gear is connected to the upper part of the workbench. The second gear is meshed with the first gear. Starting the driving motor on the mounting frame rotates the first gear, drives the second gear to rotate, and rotates the workbench, so that the mold placing table on the workbench is switched.

[0010] In a preferred embodiment of the utility model, it also includes a top mold mechanism, which includes a support frame, a cylinder, a push rod and a push plate. The support frame is connected to the upper right side of the rolling machine body, the support frame is located on the right side of the workbench, the support frame is connected to the cylinder, the push rod is connected to the telescopic end of the cylinder, and the top plate is connected to the upper side of the push rod. When the cylinder on the support frame is started, the telescopic end of the cylinder extends, causing the push rod to move upward, thereby driving the top plate to move upward and contact the ceramic mud.

[0011] In a preferred embodiment of the present invention, a soft cushion is provided on the top plate.

[0012] Compared with the prior art, the utility model has the following advantages: 1. The utility model starts the driving motor on the mounting frame to rotate the first gear, which drives the second gear to rotate, rotates the workbench, and switches the mold placing table on the workbench, thereby achieving the effect of automatically switching the ceramic clay material after the ceramic rolling is completed, saving manpower and improving the efficiency of the ceramic rolling.

[0013] 2. The utility model enables the ejector rod to move upward, thereby driving the ejector plate to move upward and contact the ceramic clay, thereby lifting the ceramic clay in the mold placing table, thereby achieving the effect of ejecting the ceramic clay in the mold placing table, making it convenient for the robot arm to collect and replace the ceramic clay. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model.

[0015] Figure 2 It is a partial three-dimensional structural schematic diagram of the utility model.

[0016] Figure 3 It is a three-dimensional structural schematic diagram of the cutting mechanism of the utility model.

[0017] Figure 4 It is a three-dimensional structural schematic diagram of the top mold mechanism of the utility model.

[0018] The markings of the components in the accompanying drawings are as follows: 1. Rolling machine body, 2. Rolling assembly, 3. Workbench, 4. Mold placing table, 5. Rotating assembly, 6. Cutting mechanism, 61. Mounting frame, 62. Driving motor, 63. First gear, 64. Second gear, 7. Mold ejection mechanism, 71. Support frame, 72. Cylinder, 73. Ejector rod, 74. Ejector plate. DETAILED DESCRIPTION

[0019] First of all, it should be pointed out that in the different described embodiments, the same parts are provided with the same reference numerals or the same component names, wherein the disclosure contained in the entire description can be transferred to the same parts with the same reference numerals or the same component names. Selected positional descriptions in the description, such as top, bottom, lateral, etc., also refer to the directly described and shown figures and are transferred to the new positions in the case of a change in position.

[0020] An unmanned automatic rolling device, such as Figure 1 and Figure 2 As shown, it includes a rolling embryo machine body 1, a rolling embryo component 2, a workbench 3, a mold placing table 4, a rotating component 5 and a cutting mechanism 6. The rolling embryo component 2 is rotatably connected to the upper left side of the rolling embryo machine body 1. The rolling embryo machine body 1 is provided with a support leg for easy support. The upper right side of the rolling embryo machine body 1 is rotatably connected to the workbench 3. The workbench 3 is rotatably connected to left and right mold placing tables 4. The middle part of the rolling embryo machine body 1 is connected to the rotating component 5. The rotating component 5 includes a linear motor, a gear disc and a rack. The middle part of the rolling embryo machine body 1 is connected to a linear motor, and a gear disc is connected to the output shaft of the linear motor. The middle part of the mold placing table 4 is connected with a rack, and the rack on the left is meshed with the gear disc. The rolling embryo machine body 1 is provided with a cutting mechanism 6.

[0021] like Figure 1 and Figure 3 As shown, the cutting mechanism 6 includes a mounting frame 61, a driving motor 62, a first gear 63 and a second gear 64. The mounting frame 61 is connected to the upper right side of the rolling machine body 1, and the mounting frame 61 is located on the left side of the workbench 3. The driving motor 62 is connected to the mounting frame 61, and the first gear 63 is connected to the output shaft of the driving motor 62. The second gear 64 is connected to the upper part of the workbench 3, and the second gear 64 is meshed with the first gear 63.

[0022] When using the utility model, first place the embryo rolling machine body 1 in the ceramic rolling area, then place the ceramic clay on the mold placing table 4 on the workbench 3, then rotate the embryo rolling component 2 to make the embryo rolling component 2 contact with the ceramic clay, and then start the linear motor in the rotating component 5 to rotate the gear disk. The meshing movement of the gear disk and the rack makes the mold placing table 4 rotate, and at the same time, the embryo rolling machine body 1 controls the embryo rolling component 2 to rotate, so as to extrude the ceramic clay into a required shape. When the ceramic clay needs to be replaced, start the driving motor 62 on the mounting frame 61 to rotate the first gear 63, drive the second gear 64 to rotate, and rotate the workbench 3. Switch the mold placing table 4 on the workbench 3, and move the new ceramic clay to the bottom of the embryo rolling component 2 for rolling, so as to achieve the effect of automatically switching the ceramic clay after the ceramic rolling is completed, saving manpower and improving the efficiency of ceramic rolling.

[0023] like Figure 1 and Figure 4 As shown, it also includes a top mold mechanism 7, which includes a support frame 71, a cylinder 72, a push rod 73 and a top plate 74. The support frame 71 is connected to the upper right side of the rolling machine body 1, and the support frame 71 is located on the right side of the workbench 3. The support frame 71 is connected to the cylinder 72, and the push rod 73 is connected to the telescopic end of the cylinder 72. The upper side of the push rod 73 is connected to the top plate 74, and a soft pad is provided on the top plate 74 to avoid wear of the ceramic mud.

[0024] By using the ejecting mold mechanism 7 of the device, the ceramic clay in the mold placing table 4 can be ejected. After the ceramic rolling is completed, the cylinder 72 on the support frame 71 is started, and the telescopic end of the cylinder 72 is extended to move the ejector rod 73 upward, driving the ejector plate 74 to move upward and contact the ceramic clay, thereby ejecting the ceramic clay in the mold placing table 4, thereby facilitating the collection and replacement of the ceramic clay by the robotic arm.

[0025] Although the present disclosure has been described with respect to only a limited number of embodiments, those skilled in the art having benefit of this disclosure will appreciate that various other embodiments may be designed without departing from the scope of the present invention. Therefore, the scope of the present invention should be limited only by the appended claims.

Claims

1. An unmanned automatic rolling device, characterized in that it includes: The invention comprises a rolling embryo machine body (1), a rolling embryo assembly (2), a workbench (3), a mold placing table (4), a rotating assembly (5) and a cutting mechanism (6). The rolling embryo machine body (1) is rotatably connected to the rolling embryo assembly (2) on the upper left side, the rolling embryo machine body (1) is rotatably connected to the workbench (3) on the upper right side, two left and right mold placing tables (4) are rotatably connected to the workbench (3), the middle part of the rolling embryo machine body (1) is connected to the rotating assembly (5), and the rolling embryo machine body (1) is provided with a cutting mechanism (6) capable of automatically switching the mold placing table (4).

2. The unmanned automatic rolling device according to claim 1, characterized in that: The embryo rolling machine body (1) is provided with supporting feet.

3. The unmanned automatic rolling device according to claim 1, characterized in that: The rotating assembly (5) includes a linear motor, a gear disc and a rack. The middle of the rolling machine body (1) is connected to the linear motor, the output shaft of the linear motor is connected to the gear disc, and the middle of the mold placing table (4) is connected to the rack. The rack on the left is meshed with the gear disc.

4. The unmanned automatic rolling device according to claim 1, characterized in that the cutting The positioning mechanism (6) comprises a mounting frame (61), a driving motor (62), a first gear (63) and a second gear (64). The mounting frame (61) is connected to the upper right side of the rolling machine body (1). The mounting frame (61) is located on the left side of the workbench (3). The mounting frame (61) is connected to the driving motor (62). The output shaft of the driving motor (62) is connected to the first gear (63). The upper part of the workbench (3) is connected to the second gear (64). The second gear (64) meshes with the first gear (63). When the driving motor (62) on the mounting frame (61) is started, the first gear (63) rotates, driving the second gear (64) to rotate, so that the workbench (3) rotates, and the mold placing table (4) on the workbench (3) is switched.

5. The unmanned automatic rolling device according to claim 4 is characterized in that: The invention also comprises a top mold mechanism (7), which comprises a support frame (71), a cylinder (72), a push rod (73) and a top plate (74). The upper right side of the main body (1) of the rolling machine is connected to the support frame (71), the support frame (71) is located on the right side of the workbench (3), the support frame (71) is connected to the cylinder (72), the telescopic end of the cylinder (72) is connected to the push rod (73), and the upper side of the push rod (73) is connected to the top plate (74). When the cylinder (72) on the support frame (71) is started, the telescopic end of the cylinder (72) extends, so that the push rod (73) moves upward, driving the top plate (74) to move upward to contact with the ceramic clay.

6. The unmanned automatic rolling device according to claim 5, characterized in that: A soft cushion is provided on the top plate (74).