Quick disassembly and assembly type inner mold structure
By designing a quick disassembly and assembly internal mold structure, the interlaced structure and internal support frame of the main support formwork and auxiliary support formwork are solved, and the problems of low internal mold disassembly efficiency and component damage in the prior art are achieved, and rapid and efficient disassembly are achieved process.
Patent Information
- Application Number
- CN202420503958.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-15
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-03-15
AI Technical Summary
In the prior art, the inner mold is disassembled and requires manual tapping of the mold from the reverse direction, which easily damages the inner surface of the component, and the disassembly method of piece-by-piece knocking is inefficient, which wastes human resources.
A quick disassembly and assembly internal mold structure is designed, including the main support formwork and the auxiliary support formwork. By interlacing each other, a cylindrical structure is formed, and a support frame and sliding slot hole are provided inside to achieve rapid disassembly.
When disassembly, the structure only needs to slide out one side to assist the support formwork to quickly remove the entire inner mold, reduce damage to the component surface, improve the disassembly efficiency and reduce construction difficulty.
Smart Images

Figure CN222450828U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of building construction, in particular to a quick-disassembly and assembly type inner mold structure. Background Art
[0002] In the field of construction, components are usually prepared by casting, especially for tubular components, which are usually prepared by a combination of inner and outer molds. After the preparation is completed, the mold needs to be removed. In the prior art, the mold is usually manually knocked from the reverse direction to separate the mold from the component. Since the inner surface of the mold is in direct contact with the component, the knocking will cause damage to the inner surface of the component to a certain extent. At the same time, the disassembly method of knocking piece by piece also has the problems of low disassembly efficiency and waste of human resources. Utility Model Content
[0003] The purpose of the utility model is to provide a quick disassembly and assembly inner mold structure to address the above-mentioned deficiencies, thereby solving the problem in the prior art that when disassembling the inner mold, the mold is manually knocked from the opposite direction, which will cause damage to the inner surface of the component to a certain extent; at the same time, the disassembly method of knocking piece by piece also has the problem of low disassembly efficiency and waste of human resources.
[0004] The utility model is realized by the following scheme:
[0005] A quick-disassembly and assembly-type inner mold structure comprises at least a main supporting template and an auxiliary supporting template, wherein the main supporting template and the auxiliary supporting template are arranged in pairs so that the main supporting template and the auxiliary supporting template are staggered to form a cylindrical structure; the contact parts of the main supporting template and the auxiliary supporting template are both oblique structures; a wedge-shaped cavity is formed between adjacent main supporting templates, and the auxiliary supporting template can be inserted into the wedge-shaped cavity.
[0006] Based on the above-mentioned quick-disassembly and assembly inner mold structure, the main support template and the auxiliary support template form a cylindrical structure in which an internal support frame is arranged, and a plurality of support rods are arranged on the internal support frame, and each main support template and the auxiliary support template are in contact with at least two support rods.
[0007] Based on the above-mentioned quick-disassembly and assembly inner mold structure, the internal support frame includes a central connecting rod, a main support rod, a secondary support rod and a lifting ring, the central connecting rod is a rectangular square steel structure, the main support rod and the secondary support rod are arranged in two layers along the length direction of the central connecting rod, and the central connecting rod is provided with a slide slot hole for the main support rod to pass through; the main support rod is arranged in the slide slot hole, and the main support rod can move along the length direction of the slide slot hole; the secondary support rod is arranged on the side wall of the central connecting rod that is perpendicular to the slide slot hole; the lifting ring is arranged at the top position of the central connecting rod; the secondary support rod is fixedly connected to the inner wall of the auxiliary support template, and the main support rod is fixedly connected to the side wall of the main support template.
[0008] Based on the above-mentioned quick-disassembly inner mold structure, a limit block is arranged on the main support rod, the limit block is arranged in the slide slot hole, and there is a gap between the limit block and the side wall of the slide slot hole.
[0009] Based on the above-mentioned quick-disassembly and assembly inner mold structure, the main support template and the auxiliary support template are both arc-shaped structures, the overall structure of the auxiliary support template is a structure that is larger at the top and smaller at the bottom, and the overall structure of the main support template is a structure that is smaller at the top and larger at the bottom.
[0010] Based on the above-mentioned quick-disassembly and assembly inner mold structure, the auxiliary support template includes an upper auxiliary part, a lower auxiliary part and a lateral auxiliary part; the axis of the upper auxiliary part is collinear with the central axis of the lower auxiliary part, and the lateral auxiliary part is respectively arranged between the upper auxiliary part and the lower auxiliary part, and the projection of the auxiliary support plate on the vertical plane is an isosceles trapezoidal structure.
[0011] Based on the above-mentioned quick-disassembly inner mold structure, the central angle of the upper auxiliary part is 45°, and the central angle of the lower auxiliary part is 22.5°; the size of the upper auxiliary part is one-eighth of the top size of the inner mold structure; the size of the lower auxiliary part is one-sixteenth of the bottom size of the inner mold structure.
[0012] Based on the above-mentioned quick-disassembly and assembly inner mold structure, the main support template includes an upper support part, a lower support part and a lateral support part; the axis of the upper support part is collinear with the central axis of the lower support part, and the lateral support parts are respectively arranged between the upper support part and the lower support part, and the projection of the main support template on the vertical plane is an isosceles trapezoidal structure.
[0013] Based on the above-mentioned quick-disassembly inner mold structure, the central angle of the upper support part is 135°, and the central angle of the lower support part is 157.5°; the size of the upper support part is three-eighths of the top size of the inner mold structure; the size of the lower support part is seven-sixteenths of the bottom size of the inner mold structure.
[0014] Based on the above-mentioned quick-disassembly inner mold structure, the lateral auxiliary part includes an inward auxiliary edge and an outward auxiliary edge; a positive inclined plane structure is formed between the inward auxiliary edge and the outward auxiliary edge; the lateral supporting part includes an inward supporting edge and an outward supporting edge, and a reverse inclined plane structure is formed between the inward supporting edge and the outward supporting edge; the slope and gradient of the positive inclined plane structure are matched with those of the reverse inclined plane structure.
[0015] In summary, due to the adoption of the above technical solution, the beneficial effects of the utility model are:
[0016] 1. In this solution, when in use, the main support formwork is first placed symmetrically in the area to be supported, and then the auxiliary support formwork is inserted into the wedge-shaped cavity between adjacent main support formworks to form a complete formwork structure. When disassembling, only one side of the auxiliary support formwork needs to be slid out to achieve rapid removal of the entire internal formwork.
[0017] 2. This solution can quickly form an internal mold. At the same time, when demolding, it is only necessary to move the internal support frame. The auxiliary support mold can form a gap with the component under the action of a smaller force, so that the mold and the component can be quickly separated, minimizing the damage of the mold to the surface of the component.
[0018] 3. During use, due to the existence of the slide hole, when the component is cast and formed, the center connecting rod is lifted by the lifting ring to move upward, and the secondary support rod and the auxiliary support formwork directly connected to it are driven to move upward. The area of the auxiliary support formwork is small, so the auxiliary support formwork can be slid with a small force. At the same time, after the auxiliary support formwork slides, the entire inner mold structure will be unloaded and then gradually pulled upward. When the main support rod moves to the lowest end of the slide hole, the center connecting rod drives the unloaded main support formwork upward to complete the disassembly operation, reducing the construction difficulty and improving the construction efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model;
[0020] Figure 2 It is a schematic diagram of the explosion structure of the utility model as a whole;
[0021] Figure 3 It is a structural schematic diagram of the limit block in the utility model;
[0022] Description of the drawings: 1. Main supporting formwork; 2. Auxiliary supporting formwork; 3. Internal supporting frame; 11. Upper end supporting part; 12. Lower end supporting part; 13. Lateral supporting part; 21. Upper end auxiliary part; 22. Lower end auxiliary part; 23. Lateral auxiliary part; 131. Inward supporting edge; 132. Outward supporting edge; 231. Inward auxiliary edge; 232. Outer auxiliary edge; 31. Center connecting rod; 32. Main supporting rod; 33. Lifting ring; 34. Auxiliary supporting rod; 35. Slide hole; 36. Limit block. DETAILED DESCRIPTION
[0023] All features disclosed in this specification, or steps in all methods or processes disclosed, except mutually exclusive features and / or steps, can be combined in any manner.
[0024] Any feature disclosed in this specification (including any additional claims and abstract), unless otherwise stated, may be replaced by other equivalent or alternative features having similar purposes. That is, unless otherwise stated, each feature is only an example of a series of equivalent or similar features.
[0025] In the description of the present invention, it should be understood that the terms "up", "down", "left", "right", etc., indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.
[0026] In addition, the terms "first", "second", etc. are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first", "second", etc. may explicitly or implicitly include one or more of the features.
[0027] Example 1
[0028] like Figure 1 and 3 As shown, the utility model provides a technical solution:
[0029] A quick-disassembly and assembly-type inner mold structure, which at least includes but is not limited to a main support template 1 and an auxiliary support template 2. The main support template 1 and the auxiliary support template 2 are arranged in pairs, so that the main support template 1 and the auxiliary support template 2 are staggered to form a cylindrical structure; the contact parts of the main support template 1 and the auxiliary support template 2 are both oblique structures; a wedge-shaped cavity is formed between adjacent main support templates 1, and the auxiliary support template 2 can be inserted into the wedge-shaped cavity.
[0030] Based on the above structure, when in use, the main supporting formwork 1 is first placed symmetrically in the area to be supported, and then the auxiliary supporting formwork 2 is inserted into the wedge-shaped cavity between adjacent main supporting formworks 1 to form a complete formwork structure. When disassembling, only one side of the auxiliary supporting formwork 2 needs to be slid out to achieve rapid removal of the entire internal formwork.
[0031] As an example, an internal support frame 3 is also provided in the cylindrical structure formed by the main support formwork 1 and the auxiliary support formwork 2 , and a plurality of support rods 32 are provided on the internal support frame 3 , and each of the main support formwork 1 and the auxiliary support formwork 2 is in contact with at least two support rods 32 .
[0032] Based on the above structure, the cylindrical inner mold structure formed by the main supporting template 1 and the auxiliary supporting template 2 is supported by the internal support frame 3 to ensure the stability of the inner mold.
[0033] As an example, the internal support frame 3 may include a central connecting rod 31, a main support rod 32, a secondary support rod 34 and a hanging ring 33. The central connecting rod 31 is a rectangular steel structure. The main support rod and the secondary support rod are arranged in two layers along the length direction of the central connecting rod 31. The central connecting rod is provided with a slide slot hole 35 for the main support rod to pass through; the main support rod is arranged in the slide slot hole, and the main support rod can move along the length direction of the slide slot hole; the secondary support rod is arranged on the side wall of the central connecting rod that is perpendicular to the slide slot hole; the hanging ring is arranged at the top position of the central connecting rod.
[0034] The auxiliary support rod is fixedly connected to the inner wall of the auxiliary support formwork, and the main support rod is fixedly connected to the side wall of the main support formwork.
[0035] Based on the above structure, due to the existence of the slide slot hole, when the component is cast and formed, the central connecting rod is lifted by the lifting ring to move upward, and the secondary support rod and the auxiliary support template directly connected thereto are driven to move upward. The area of the auxiliary support template is small, so the auxiliary support template can be slid with a small force. At the same time, after the auxiliary support template slides, the entire inner mold structure will be unloaded, and then gradually pulled upward. When the main support rod moves to the lowest end of the slide slot hole, the central connecting rod drives the unloaded main support template upward to complete the disassembly operation;
[0036] As an example, a limit block 36 is provided on the main support rod, and the limit block is provided in the slide slot hole, and there is a gap between the limit block and the side wall of the slide slot hole.
[0037] Based on the above structure, the main support rod is restricted from moving left and right in the slide slot hole of the central connecting rod by a limit block, so that it can only move up and down along the length direction of the slide slot hole. This can simplify the disassembly and assembly process of the main template and improve the assembly accuracy.
[0038] As an example, the main support template 1 and the auxiliary support template 2 are both arc-shaped structures, the overall structure of the auxiliary support template 2 is a structure that is large at the top and small at the bottom, and the overall structure of the main support template 1 is a structure that is small at the top and large at the bottom. Only in this way can the auxiliary support template 2 be quickly plugged in.
[0039] As an example, the auxiliary support formwork 2 may include an upper auxiliary portion 21, a lower auxiliary portion 22 and a lateral auxiliary portion 23; the axis of the upper auxiliary portion 21 is collinear with the central axis of the lower auxiliary portion 22, the lateral auxiliary portions 23 are respectively arranged between the upper auxiliary portion 21 and the lower auxiliary portion 22, and the projection of the auxiliary support plate on the vertical plane is an isosceles trapezoidal structure.
[0040] The central angle of the upper auxiliary part 21 is 45°, and the central angle of the lower auxiliary part is 22.5°; the size of the upper auxiliary part 21 is one eighth of the top size of the inner mold structure; the size of the lower auxiliary part 22 is one sixteenth of the bottom size of the inner mold structure.
[0041] Based on the above structure, the size of the upper auxiliary part 21 is set to one eighth of the top size of the inner mold structure; the size of the lower auxiliary part 22 is set to one sixteenth of the bottom size of the inner mold structure. In this way, the size of the auxiliary support plate can be reduced as much as possible, thereby reducing the difficulty of disassembling the auxiliary support plate and reducing the difficulty of disassembly.
[0042] As an example, the main supporting formwork 1 may include an upper supporting portion 11, a lower supporting portion 12 and a lateral supporting portion 13; the axis of the upper supporting portion 11 is collinear with the central axis of the lower supporting portion 12, and the lateral supporting portions 13 are respectively arranged between the upper supporting portion 11 and the lower supporting portion 12, and the projection of the main supporting formwork on the vertical plane is an isosceles trapezoidal structure.
[0043] The central angle of the upper support part 11 is 135°, and the central angle of the lower support part is 157.5°; the size of the upper support part 11 is three-eighths of the top size of the inner mold structure; the size of the lower support part 12 is seven-sixteenths of the bottom size of the inner mold structure.
[0044] Based on the above structure, the size of the upper support part 11 is set to three-eighths of the top size of the inner mold structure; the size of the lower support part 12 is set to seven-sixteenths of the bottom size of the inner mold structure. In this way, the size of the main support template can be increased as much as possible, thereby increasing the stability of the support, while cooperating with the auxiliary support plate for quick disassembly and assembly.
[0045] As an example, the lateral auxiliary portion 23 may include an inner auxiliary edge 231 and an outer auxiliary edge 232; a positive inclined surface structure is formed between the inner auxiliary edge 231 and the outer auxiliary edge 232; the lateral support portion 13 may include an inner support edge 131 and an outer support edge 132, and a reverse inclined surface structure is formed between the inner support edge 131 and the outer support edge 132; the slope and gradient of the positive inclined surface structure are matched with those of the reverse inclined surface structure, so that the positive inclined surface structure and the reverse inclined surface structure can fit tightly.
[0046] Based on the above structure, since a positive slope structure and a reverse slope structure are arranged on the side walls of the main support template and the auxiliary support plate, a guide groove structure is formed. On the one hand, the disassembly and assembly speed can be accelerated. On the other hand, the reverse slope structure can also limit the positive slope structure to prevent the auxiliary support plate from detaching from the main support template.
[0047] Through this solution, the internal mold can be formed quickly. At the same time, when demolding, it is only necessary to move the internal support frame 3. The auxiliary support mold can form a gap with the component under the action of a smaller force, so that the mold and the component can be separated quickly, minimizing the damage of the mold to the surface of the component.
[0048] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A quick disassembly inner mold structure, characterized in that: At least comprising a main support formwork and an auxiliary support formwork, wherein the main support formwork and the auxiliary support formwork are arranged in pairs, so that the main support formwork and the auxiliary support formwork are interlaced to form a cylindrical structure; The contact parts of the main support template and the auxiliary support template are both oblique structures; a wedge-shaped cavity is formed between adjacent main support templates, and the auxiliary support template can be inserted into the wedge-shaped cavity.
2. A quick disassembly inner mold structure as claimed in claim 1, characterized in that: The main support formwork and the auxiliary support formwork form a cylindrical structure in which an internal support frame is arranged, and a plurality of support rods are arranged on the internal support frame. Each of the main support formwork and the auxiliary support formwork is in contact with at least two support rods.
3. A quick disassembly type inner mold structure as claimed in claim 2, characterized in that: The internal support frame includes a central connecting rod, a main supporting rod, a secondary supporting rod and a lifting ring. The central connecting rod is a rectangular square steel structure. The main supporting rod and the secondary supporting rod are arranged in two layers along the length direction of the central connecting rod. The central connecting rod is provided with a slide slot hole for the main supporting rod to pass through; the main supporting rod is arranged in the slide slot hole, and the main supporting rod can move along the length direction of the slide slot hole; the secondary supporting rod is arranged on the side wall of the central connecting rod that is perpendicular to the slide slot hole; the lifting ring is arranged at the top position of the central connecting rod; the secondary supporting rod is fixedly connected to the inner wall of the auxiliary supporting formwork, and the main supporting rod is fixedly connected to the side wall of the main supporting formwork.
4. A quick disassembly type inner mold structure as claimed in claim 3, characterized in that: The main support rod is provided with a limit block, the limit block is arranged in the slide slot hole, and there is a gap between the limit block and the side wall of the slide slot hole.
5. A quick disassembly type inner mold structure as claimed in claim 4, characterized in that: The main support formwork and the auxiliary support formwork are both arc-shaped structures. The overall structure of the auxiliary support formwork is a structure that is larger at the top and smaller at the bottom, while the overall structure of the main support formwork is a structure that is smaller at the top and larger at the bottom.
6. A quick disassembly type inner mold structure as claimed in claim 5, characterized in that: The auxiliary support formwork includes an upper auxiliary part, a lower auxiliary part and a lateral auxiliary part; the axis of the upper auxiliary part is collinear with the central axis of the lower auxiliary part, and the lateral auxiliary parts are respectively arranged between the upper auxiliary part and the lower auxiliary part, and the projection of the auxiliary support formwork on the vertical plane is an isosceles trapezoidal structure.
7. A quick disassembly inner mold structure as claimed in claim 6, characterized in that: The central angle of the upper auxiliary part is 45°, and the central angle of the lower auxiliary part is 22.5°; the size of the upper auxiliary part is one eighth of the top size of the inner mold structure; the size of the lower auxiliary part is one sixteenth of the bottom size of the inner mold structure.
8. A quick disassembly type inner mold structure as claimed in claim 7, characterized in that: The main supporting formwork includes an upper supporting portion, a lower supporting portion and a lateral supporting portion; the axis of the upper supporting portion is collinear with the central axis of the lower supporting portion, and the lateral supporting portions are respectively arranged between the upper supporting portion and the lower supporting portion, and the projection of the main supporting formwork on the vertical plane is an isosceles trapezoidal structure.
9. A quick disassembly type inner mold structure as claimed in claim 8, characterized in that: The central angle of the upper support part is 135°, and the central angle of the lower support part is 157.5°; the size of the upper support part is three-eighths of the top size of the inner mold structure; the size of the lower support part is seven-sixteenths of the bottom size of the inner mold structure.
10. A quick disassembly type inner mold structure as claimed in claim 9, characterized in that: The lateral auxiliary part includes an inward auxiliary edge and an outward auxiliary edge; a positive inclined plane structure is formed between the inward auxiliary edge and the outward auxiliary edge; the lateral supporting part includes an inward supporting edge and an outward supporting edge, and a reverse inclined plane structure is formed between the inward supporting edge and the outward supporting edge; the slope and gradient of the positive inclined plane structure are matched with those of the reverse inclined plane structure.