Pouring equipment for low-viscosity liquid

By designing a liquid pouring device including storage tank, control box, central processing unit, drive motor and flow sensor, the problem of flow unstable in existing equipment when processing liquids with low viscosity is solved, and the accuracy and stability of the liquid is achieved Pouring improves the performance and reliability of electrical devices.

CN222451084UActive Publication Date: 2025-02-11JIANGSU HONGJING ELECTRIC CO LTD
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Patent Information

Application Number
CN202421263627.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-04
Publication Date
2025-02-11
Estimated Expiration
2034-06-04

AI Technical Summary

Technical Problem

When existing casting equipment deals with liquid materials with low viscosity, excellent crack resistance and high heat resistance, it lacks flow regulation function, resulting in unstable liquid flow and fluctuations, which affects the performance and reliability of electrical devices.

Method used

A liquid pouring device including a storage tank, a control box, a central processor, a driving motor and a flow sensor is designed to achieve precise pouring of liquid through a delivery pump, a connecting pipe, a regulating pipe and a pouring head. The flow sensor monitors the flow data in real time, and the central processor fine-tunes based on preset parameters to ensure the stability of the pouring flow.

Benefits of technology

Accurate and stable casting of low viscosity liquids is achieved, avoiding fluctuations in liquid flow, ensuring uniformity and consistency within the electrical device, and improving the electrical performance and reliability of the electrical device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of liquid pouring, and particularly relates to low-viscosity liquid pouring equipment which comprises a bottom plate, and the top of the bottom plate is fixedly connected with a storage tank. Liquid is pumped out of the material storage tank by starting the conveying pump and discharged to the pouring head through the connecting pipe and the adjusting pipe for pouring, the flow sensor detects the flow of the conveyed liquid in real time and transmits data to the central processing unit, the central processing unit sends an instruction to the driving motor according to preset pouring flow parameters, and the driving motor drives the liquid storage tank to rotate. The driving motor drives the second gear to rotate through the first gear, the second gear drives the quantity control plate to rotate, and therefore the inclination angle of the quantity control plate is adjusted, opening and closing of the adjusting pipe are controlled, the liquid flow is controlled, adjusted liquid is poured through the pouring head, and in the pouring process, the flow sensor continuously monitors the flow; the central processing unit conducts fine adjustment according to real-time monitoring data, and accurate and stable pouring of low-viscosity liquid can be achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of liquid pouring, in particular to a device for pouring liquid with low viscosity. Background Art

[0002] In the field of power and electronic equipment manufacturing, the performance and reliability of electrical components such as current and voltage transformers, reactors, dry-type transformers, and medium and high voltage switches are crucial to the operation of the entire system. In order to ensure the efficient, stable and safe operation of these electrical components, the casting process of their internal components is particularly important. In particular, for liquid materials with low viscosity, excellent crack resistance and high heat resistance, the casting process must be precisely controlled to ensure the performance and quality of the electrical components;

[0003] However, the existing pouring equipment on the market generally lacks flow regulation function during the pouring process of the above-mentioned liquid materials, which results in the inability to effectively control the flow of the liquid during the pouring process, and is prone to fluctuations and instability. This instability not only affects the uniformity and consistency of the pouring, but may also cause defects such as bubbles and gaps inside the electrical components, thereby affecting their electrical performance and reliability. Therefore, we propose a pouring equipment for low-viscosity liquids to solve the above problems. Utility Model Content

[0004] 1. Technical issues to be solved

[0005] In view of the deficiencies in the prior art, the utility model provides a device for pouring liquid with low viscosity, which solves the problems raised in the above background technology.

[0006] (II) Technical solution

[0007] In order to achieve the above-mentioned purpose, the utility model specifically adopts the following technical solutions:

[0008] A low-viscosity liquid pouring device comprises a bottom plate, a storage tank is fixedly connected to the top of the bottom plate, a control box is fixedly connected to the front side of the storage tank, a circuit board is fixedly connected to the inner wall of the rear side of the control box, a central processing unit is fixedly connected to the circuit board, a box cover is rotatably connected to the control box, a touch screen is fixedly connected to the front side of the box cover, a delivery pump is fixedly connected to the right side of the storage tank, an input pipe of the delivery pump extends into the storage tank, an output pipe of the delivery pump is connected to and fixed with a connecting pipe, an end of the connecting pipe is connected to and fixed with an adjusting pipe, a right end of the adjusting pipe is connected to and fixed with a pouring head, a driving motor is fixedly connected to the top of the adjusting pipe, a first gear is fixedly connected to the output end of the driving motor, a rotating rod is rotatably connected between the inner walls on both sides of the adjusting pipe, a quantity control plate is fixedly connected to the rotating rod, an end of the rotating rod extends outside the adjusting pipe and is fixedly connected with a second gear, the second gear is meshed with the first gear, and a flow sensor is fixedly connected to the top inner wall of the pouring head.

[0009] Furthermore, the circuit board, central processing unit, touch screen, drive motor and flow sensor are electrically connected via conductive wires.

[0010] Furthermore, a feed port is connected to and fixed on the top of the storage tank, a support column is welded on the top of the bottom plate, and the top end of the support column is fixedly connected to the bottom of the regulating tube.

[0011] Furthermore, four universal wheels are fixedly connected to the bottom of the base plate.

[0012] Furthermore, a fixing block is fixedly connected to one side of the box cover, and the fixing block is threadedly connected to the control box via bolts.

[0013] Furthermore, a plurality of heat dissipation holes are provided on the inner walls on both sides of the control box.

[0014] (III) Beneficial effects

[0015] Compared with the prior art, the utility model provides a low-viscosity liquid pouring device, which has the following beneficial effects:

[0016] The utility model starts the delivery pump to extract liquid from the storage tank, and discharges the liquid to the pouring head through the connecting pipe and the regulating pipe for pouring. The flow sensor detects the flow of the delivered liquid in real time and transmits the data to the central processing unit. The central processing unit sends an instruction to the driving motor according to the preset pouring flow parameter. The driving motor drives the second gear to rotate through the first gear, and the second gear drives the control plate to rotate, so as to adjust the inclination angle of the control plate, control the opening and closing of the regulating pipe, and control the liquid flow. The adjusted liquid is poured through the pouring head. During the pouring process, the flow sensor continuously monitors the flow, and the central processing unit performs fine adjustment according to the real-time monitoring data, so as to realize accurate and stable pouring of low-viscosity liquid. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the three-dimensional structure of the utility model after the box cover is hidden;

[0019] Figure 3 This is a schematic diagram of the cut-away three-dimensional structure of the regulating tube and the pouring head of the utility model;

[0020] Figure 4 It is a schematic diagram of a partial three-dimensional structure of the utility model.

[0021] In the figure: 1. bottom plate; 2. storage tank; 3. control box; 4. circuit board; 5. central processing unit; 6. box cover; 7. touch screen; 8. delivery pump; 9. connecting pipe; 10. regulating pipe; 11. pouring head; 12. driving motor; 13. first gear; 14. rotating rod; 15. quantity control plate; 16. second gear; 17. flow sensor; 18. feed port; 19. support column; 20. universal wheel; 21. fixing block; 22. bolt; 23. heat dissipation hole. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] Example

[0024] like Figure 1-4As shown, an embodiment of the utility model proposes a liquid pouring equipment for low viscosity, including a bottom plate 1, a storage tank 2 is fixedly connected to the top of the bottom plate 1, a control box 3 is fixedly connected to the front side of the storage tank 2, a circuit board 4 is fixedly connected to the inner wall of the rear side of the control box 3, a central processing unit 5 is fixedly connected to the circuit board 4, a box cover 6 is rotatably connected to the control box 3, a touch screen 7 is fixedly connected to the front side of the box cover 6, a delivery pump 8 is fixedly connected to the right side of the storage tank 2, an input pipe of the delivery pump 8 extends into the storage tank 2, an output pipe of the delivery pump 8 is connected and fixed with a connecting pipe 9, an end of the connecting pipe 9 is connected and fixed with an adjusting pipe 10, a right end of the adjusting pipe 10 is connected and fixed with a pouring head 11, a driving motor 12 is fixedly connected to the top of the adjusting pipe 10, an output end of the driving motor 12 is fixedly connected with a first gear 13, a rotating rod 14 is rotatably connected between the inner walls on both sides of the adjusting pipe 10, a control plate 15 is fixedly connected to the rotating rod 14, and an end of the rotating rod 14 extends to the adjusting A second gear 16 is fixedly connected to the outside of the tube 10, and the second gear 16 is meshed with the first gear 13. A flow sensor 17 is fixedly connected to the top inner wall of the pouring head 11. The delivery pump 8 is started to extract liquid from the storage tank 2, and the liquid is discharged to the pouring head 11 through the connecting tube 9 and the regulating tube 10 for pouring. The flow sensor 17 detects the flow of the delivered liquid in real time and transmits the data to the central processing unit 5. The central processing unit 5 sends an instruction to the drive motor 12 according to the preset pouring flow parameters. The drive motor 12 drives the second gear 16 to rotate through the first gear 13, and the second gear 16 drives the control plate 15 to rotate, thereby adjusting the inclination angle of the control plate 15, controlling the opening and closing of the regulating tube 10, and controlling the liquid flow. The adjusted liquid is poured through the pouring head 11. During the pouring process, the flow sensor 17 continuously monitors the flow, and the central processing unit 5 makes fine adjustments based on the real-time monitoring data to ensure the stability of the pouring flow, so as to achieve accurate and stable pouring of low-viscosity liquids.

[0025] In some embodiments, the circuit board 4, the central processing unit 5, the touch screen 7, the drive motor 12 and the flow sensor 17 are electrically connected through conductive wires, and the setting of the drive motor 12 is automated.

[0026] In some embodiments, the top of the storage tank 2 is connected and fixed with a feed port 18, a support column 19 is welded to the top of the base plate 1, and the top of the support column 19 is fixedly connected to the bottom of the regulating tube 10. The setting of the base plate 1 plays a supporting role.

[0027] In some embodiments, four universal wheels 20 are fixedly connected to the bottom of the base plate 1, and the arrangement of the universal wheels 20 serves the purpose of movement.

[0028] In some embodiments, a fixing block 21 is fixedly connected to one side of the box cover 6, and the fixing block 21 is threadedly connected to the control box 3 through a bolt 22. Through the setting of the bolt 22, the box cover 6 can be quickly opened.

[0029] In some embodiments, a plurality of heat dissipation holes 23 are provided on the inner walls of both sides of the control box 3. The heat dissipation holes 23 play a role in heat dissipation.

[0030] Working principle or structural principle, when in use, low-viscosity liquid materials are stored in the storage tank 2, and the device is moved to the required place through the universal wheel 20. When pouring is required, the delivery pump 8 is started to extract the liquid from the storage tank 2, and the liquid is discharged to the pouring head 11 through the connecting pipe 9 and the regulating pipe 10 for pouring. The flow sensor 17 detects the flow of the delivered liquid in real time and transmits the data to the central processing unit 5. The central processing unit 5 sends an instruction to the drive motor 12 according to the preset pouring flow parameters. The drive motor 12 drives the second gear 16 to rotate through the first gear 13, and the second gear 16 drives the control plate 15 to rotate, thereby adjusting the inclination angle of the control plate 15, controlling the opening and closing of the regulating pipe 10, and controlling the liquid flow. The adjusted liquid is poured through the pouring head 11. During the pouring process, the flow sensor 17 continuously monitors the flow, and the central processing unit 5 makes fine adjustments based on the real-time monitoring data to ensure the stability of the pouring flow, so as to achieve accurate and stable pouring of low-viscosity liquids.

[0031] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A device for pouring liquids with low viscosity, comprising a base plate (1), characterized in that: The top of the base plate (1) is fixedly connected to a storage tank (2), the front side of the storage tank (2) is fixedly connected to a control box (3), the inner wall of the rear side of the control box (3) is fixedly connected to a circuit board (4), the circuit board (4) is fixedly connected to a central processing unit (5), the control box (3) is rotatably connected to a box cover (6), the front side of the box cover (6) is fixedly connected to a touch screen (7), the right side of the storage tank (2) is fixedly connected to a delivery pump (8), the input pipe of the delivery pump (8) extends into the storage tank (2), the output pipe of the delivery pump (8) is connected to and fixedly connected to a connecting pipe (9), and the end of the connecting pipe (9) is connected to and fixedly connected to a regulating pipe (10), the right end of the regulating tube (10) is connected to and fixed with a pouring head (11), the top of the regulating tube (10) is fixedly connected with a driving motor (12), the output end of the driving motor (12) is fixedly connected with a first gear (13), a rotating rod (14) is rotatably connected between the inner walls on both sides of the regulating tube (10), a control plate (15) is fixedly connected to the rotating rod (14), the end of the rotating rod (14) extends to the outside of the regulating tube (10) and is fixedly connected with a second gear (16), the second gear (16) is meshed with the first gear (13), and a flow sensor (17) is fixedly connected to the inner wall of the top of the pouring head (11).

2. The pouring device for low-viscosity liquid according to claim 1, characterized in that: The circuit board (4), the central processing unit (5), the touch screen (7), the drive motor (12) and the flow sensor (17) are electrically connected via conductive wires.

3. The pouring device for low-viscosity liquid according to claim 1, characterized in that: The top of the storage tank (2) is connected to and fixed with a feed port (18), the top of the base plate (1) is welded with a support column (19), and the top end of the support column (19) is fixedly connected to the bottom of the regulating pipe (10).

4. The pouring device for low-viscosity liquid according to claim 1, characterized in that: Four universal wheels (20) are fixedly connected to the bottom of the base plate (1).

5. The pouring device for low-viscosity liquid according to claim 1, characterized in that: A fixing block (21) is fixedly connected to one side of the box cover (6), and the fixing block (21) is threadedly connected to the control box (3) via a bolt (22).

6. The pouring device for low-viscosity liquid according to claim 1, characterized in that: A plurality of heat dissipation holes (23) are provided on the inner walls on both sides of the control box (3).