Support manufacturing and feeding machine

Abstract

The utility model discloses a support making and feeding machine which comprises a forming module, a feeding module, a punching module and a boxing machine which are connected in sequence, the forming module comprises a first installation frame, a film roll feeding roller, a heating mechanism, a forming die, a front traction mechanism and a forming detection station, and the film roll feeding roller is arranged in the first installation frame. A heating mechanism is arranged on one side of the film roll feeding roller, a forming mold is arranged on one side of the heating mechanism, a front traction mechanism is arranged on one side of the forming mold, a forming detection station is arranged on one side of the front traction mechanism, and a PVC film on the film roll feeding roller sequentially enters the heating mechanism and the forming mold under traction of the front traction mechanism to form a bubble cap. According to the utility model, the forming module comprises the film roll feeding roller, the heating mechanism and the forming die, a PVC film can be directly formed into a bubble cap, then the bubble cap is conveyed to the feeding module and the punching module for loading, packaging and punching, and the processing efficiency can be effectively improved.

Description

Technical Field

[0001] The utility model relates to the technical field of automated processing equipment, in particular to a tray making and inserting machine. Background Art

[0002] In the medical, beauty, health care and other industries, many products used are usually composed of packaging boxes, trays, and bottled products. The bottled products are installed and fixed in the trays for protection, and then the trays and the bottled products are placed in the packaging boxes together.

[0003] The product loading machine disclosed in the prior art includes: a machine base, a tray box conveying mechanism, which is arranged throughout the machine base and is provided with a first loading station and a second loading station; a first loading mechanism, which includes a first conveying component and a first loading robot, and the first loading robot can load a first type of product on the first conveying component into a first installation position of a tray box in the first loading station; and a second loading mechanism, which includes a second conveying component and a second loading robot, and the second loading robot can load a second type of product on the second conveying component into a second installation position of a tray box in the second loading station.

[0004] However, some products need to be packed with a layer of blisters on the surface of the products before they are put into the packaging box, and then the products packed with blisters can be placed in the packaging box. However, the existing technology cannot realize automatic packaging of blisters on the products. Therefore, it is necessary to provide a tray making and placing machine that can automatically package blisters. Utility Model Content

[0005] The purpose of the utility model is to provide a tray making and inserting machine for solving the above technical problems.

[0006] The technical solution adopted by the utility model is as follows:

[0007] A tray making and inserting machine comprises a forming module, a feeding module, a punching module and a cartoning machine which are connected in sequence, wherein the forming module comprises a first mounting frame, a film roll feeding roller, a heating mechanism, a forming mold, a front traction mechanism and a forming detection station, the film roll feeding roller is arranged inside the first mounting frame, the heating mechanism is arranged on one side of the film roll feeding roller, the forming mold is arranged on one side of the heating mechanism, the front traction mechanism is arranged on one side of the forming mold, and the forming detection station is arranged on one side of the front traction mechanism, the PVC film on the film roll feeding roller enters the heating mechanism and the forming mold in sequence under the traction of the front traction mechanism to form a blister, and then the blister enters the forming detection station and the feeding module in sequence.

[0008] Preferably, the feeding module includes a second mounting frame, a bottle loading station, a bottle pressing station and a visual inspection mechanism, one end of the second mounting frame is connected to one end of the first mounting frame, and the second mounting frame is provided with the bottle loading station, the bottle pressing station and the visual inspection mechanism in sequence from one end to the other end, and the bottle loading station is directly opposite to the molding inspection station.

[0009] As a further preference, the punching module includes a third mounting frame, a heat-sealing film conveying mechanism, a heat-sealing mechanism, a cooling mechanism, a rear traction mechanism, an anti-misalignment detection mechanism, a punching mechanism and a punching output mechanism, one end of the third mounting frame is connected to the other end of the second mounting frame, the heat-sealing film conveying mechanism is arranged inside the third mounting frame, the heat-sealing mechanism is arranged on the lower side of the heat-sealing film conveying mechanism, the cooling mechanism is arranged on one side of the heat-sealing mechanism, the rear traction mechanism is arranged on one side of the cooling mechanism, the anti-misalignment detection mechanism and the punching mechanism are arranged on one side of the rear traction mechanism, the punching mechanism is arranged on one side of the punching mechanism, and the punching output mechanism is arranged on one side of the punching mechanism, and the punching output mechanism is used to be connected to an external cartoning machine and a collection box.

[0010] As a further preference, it further includes a scrap material winding mechanism, the scrap material winding mechanism is provided in the third mounting frame, and the scrap material winding mechanism is located above one side of the punching mechanism.

[0011] Preferably, a first camera is provided in the molding inspection station.

[0012] As a further preference, at least one first robot is provided in the bottle loading station.

[0013] As a further preference, a bottle pressing mechanism and a bottle emitting detection mechanism are provided in the bottle pressing station, and the bottle emitting detection mechanism is arranged on a side of the bottle pressing mechanism away from the bottle loading station.

[0014] Preferably, the heat sealing mechanism comprises a heat sealing film machine for sealing a heat sealing film at the opening of the blister.

[0015] The above technical solution has the following advantages or beneficial effects:

[0016] In the utility model, the forming module includes a film roll feeding roller, a heating mechanism and a forming mold, which can directly form the PVC film into a blister, and then transport it to the feeding module and the punching module for loading, packaging and punching, which can effectively improve the processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a simplified structural diagram of the tray making and placing machine in the utility model;

[0018] Figure 2It is a structural schematic diagram of a tray making and placing machine in the utility model;

[0019] Figure 3 It is a structural schematic diagram of the molding module in the utility model;

[0020] Figure 4 It is a structural schematic diagram of the feeding module in the utility model;

[0021] Figure 5 It is a structural schematic diagram of the punching module in the utility model.

[0022] In the figure: 1. Forming module; 101. First mounting frame; 102. Film roll feeding roller; 103. Heating mechanism; 104. Forming mold; 105. Front traction mechanism; 106. First camera; 2. Feeding module; 201. Second mounting frame; 202. Bottle loading station; 203. Bottle pressing station; 204. Visual inspection mechanism; 205. First manipulator; 206. Bottle pressing mechanism; 207. Support platform; 208. Bottle overflow detection mechanism; 3. Punching module; 301. Third mounting frame; 302. Heat sealing Film conveying mechanism; 303, heat sealing mechanism; 304, cooling mechanism; 305, rear traction mechanism; 306, anti-misalignment detection mechanism; 307, punching mechanism; 308, punching output mechanism; 309, first feeding roller; 310, guide roller; 311, first conveyor belt mechanism; 312, second conveyor belt mechanism; 313, third conveyor belt mechanism; 314, second manipulator; 315, waste edge material winding mechanism; 316, winding roller; 317, connecting rod; 318, PLC controller; 4, cartoning machine. DETAILED DESCRIPTION

[0023] The technical solution of the utility model will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] In the description of the present invention, it should be noted that if the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. appear, the orientation or position relationship indicated is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, if the terms "first", "second", "third" appear, they are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0025] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0026] Figure 1 This is a simplified structural diagram of the tray making and placing machine in the utility model; Figure 2 It is a structural schematic diagram of a tray making and placing machine in the utility model; Figure 3 It is a structural schematic diagram of the molding module in the utility model; Figure 4 It is a structural schematic diagram of the feeding module in the utility model; Figure 5 This is a schematic diagram of the structure of the punching module in the utility model, see Figures 1 to 5As shown, a preferred embodiment is shown, which shows a tray making and tray loading machine, including a forming module 1, a feeding module 2, a punching module 3 and a cartoning machine 4 connected in sequence, wherein the forming module 1 includes a first mounting frame 101, a film roll feeding roller 102, a heating mechanism 103, a forming mold 104, a front traction mechanism 105 and a forming detection station, the first mounting frame 101 is provided with a film roll feeding roller 102 inside, a heating mechanism 103 is provided on one side of the film roll feeding roller 102, a forming mold 104 is provided on one side of the heating mechanism 103, a front traction mechanism 105 is provided on one side of the forming mold 104, and a forming detection station is provided on one side of the front traction mechanism 105, the PVC film on the film roll feeding roller 102 enters the heating mechanism 103 and the forming mold 104 in sequence under the traction of the front traction mechanism 105 to form a blister, and then the blister enters the forming detection station and the feeding module 2 in sequence. In this embodiment, one end of the film roll feeding roller 102 is mounted on the inner wall of one side of the first mounting frame 101, and the film roll feeding roller 102 is sleeved with a PVC film, and the front traction mechanism 105 is used to traction the PVC film to move forward. The heating mechanism 103 includes two heating plates arranged in parallel up and down, and a channel for the PVC film to pass through is provided between the two heating plates. When the PVC film passes through, the heating plate can heat the PVC film to facilitate subsequent stamping and forming. A cylinder can be provided on the upper side of the upper heating plate to drive the heating plate to move up and down. The upper mold and the lower mold are arranged up and down in the molding mold 104. When the PVC film passes between the upper mold and the lower mold, the upper mold can move downward to stamp the PVC film to form a blister, which is convenient for placing the product. Among them, a first cylinder can be provided at the upper end of the upper mold to drive the upper mold to move up and down, and the first cylinder is connected to the upper inner wall of the first mounting frame 101. The specific shapes of the upper mold and the lower mold can be selected as needed. The front traction mechanism 105 and the rear traction mechanism 305 both include a base and two support plates arranged on the base, an upper traction roller and a lower traction roller are arranged between the two support plates, a driving motor can be arranged on the base, a first transmission wheel is arranged at one end of the lower traction roller, a first gear is arranged on one side of the transmission wheel, and a second gear is arranged at one end of the upper traction roller, the first gear is meshed with the second gear, a second transmission wheel is arranged on the output shaft of the driving motor, the second transmission wheel is connected to the first transmission wheel by a transmission belt, the second transmission wheel is driven by the driving motor to drive the first transmission wheel to rotate, and the first transmission wheel drives the first gear to rotate, the first gear drives the lower traction roller and the second gear to rotate, and the second gear drives the upper traction roller to rotate, so that the PVC film can be towed forward.

[0027] The film roll feeding roller 102 in this embodiment is used to provide PVC film, the heating mechanism 103 is used to heat the PVC film, the forming mold 104 is used to punch the PVC film, the front traction mechanism 105 is used to drive the PVC film forward, and the forward speed of the PVC film can be controlled as needed. A first camera 106 is provided in the forming inspection station for detecting the shape of the formed blister. If a defective blister is detected, the first robot 205 in the bottle loading station 202 will not release the material.

[0028] Further, as a preferred embodiment, the feeding module 2 includes a second mounting frame 201, a bottle loading station 202, a bottle pressing station 203 and a visual inspection mechanism 204, one end of the second mounting frame 201 is connected to one end of the first mounting frame 101, and the second mounting frame 201 is provided with a bottle loading station 202, a bottle pressing station 203 and a visual inspection mechanism 204 in sequence from one end to the other end, and the bottle loading station 202 is opposite to the molding inspection station. In this embodiment, at least one first manipulator 205 is provided in the bottle loading station 202, which is used to clamp the material (bottle support) in the blister. The bottle loading station 202 is connected with the forming and detection station. When the blister is punched out on the PVC film, it will enter the bottle pressing station 203 under the action of the rear traction mechanism 305. At this time, the first manipulator 205 places the material in the blister of good product, while no material is placed in the defective blister. After the material is placed in the blister, it will enter the bottle pressing station 203, wherein the bottle pressing station 203 is provided with a bottle pressing mechanism 206 and a bottle overflow detection mechanism 208, and the bottle overflow detection mechanism 208 is arranged on the side of the bottle pressing mechanism 206 away from the bottle loading station 202. When the blister containing the material passes through the bottle pressing mechanism 206, the bottle pressing mechanism 206 presses the material downward so that the material completely enters the blister, and then the blister passes through the bottle protrusion detection mechanism 208, which detects whether the material in the blister has completely entered the blister. If the material fails to completely enter the blister, that is, the material partially protrudes from the blister, the machine needs to be stopped for processing. Then the blister passes through the visual inspection mechanism 204, which is the second camera, and is used to detect whether the product is complete, for example, whether the bottle cap of the bottle holder is missing. If so, it will be kicked out when passing through the punching and output mechanism 308.

[0029] The bottle pressing mechanism 206 in this embodiment includes a bracket, a second cylinder and a pressing plate. The bracket is arranged on a supporting platform 207 in the second mounting frame 201. The PVC film with the blister will pass through the bottom of the bracket. At this time, the second cylinder will drive the pressing plate to move downward to press the material into the blister.

[0030] The bottle surfacing detection mechanism 208 includes two mounting plates arranged on the supporting platform 207, and a rotating shaft installed between the two mounting plates, a baffle is provided on the rotating shaft, and a contact detection switch is provided on one of the mounting plates. There is a slight gap between the lower surface of the baffle and the upper surface of the blister to facilitate the passage of the blister. If the material protrudes from the blister, it will touch the baffle. At this time, the baffle rotates, and the baffle rotates and touches the contact detection switch. The contact detection switch can transmit a signal to the PLC controller 318, and the PLC controller 318 will control the entire device to stop working.

[0031] Further, as a preferred embodiment, the punching module 3 includes a third mounting frame 301, a heat-sealing film conveying mechanism 302, a heat-sealing mechanism 303, a cooling mechanism 304, a rear traction mechanism 305, an anti-misalignment detection mechanism 306, a punching mechanism 307 and a punching output mechanism 308. One end of the third mounting frame 301 is connected to the other end of the second mounting frame 201. The interior of the third mounting frame 301 is provided with a heat-sealing film conveying mechanism 302, the lower side of the heat-sealing film conveying mechanism 302 is provided with a heat-sealing mechanism 303, one side of the heat-sealing mechanism 303 is provided with a cooling mechanism 304, one side of the cooling mechanism 304 is provided with a rear traction mechanism 305, one side of the rear traction mechanism 305 is provided with an anti-misalignment detection mechanism 306 and a punching mechanism 307, one side of the punching mechanism 307 is provided with a punching output mechanism 308, and the punching output mechanism 308 is used to connect with the external cartoning machine 4 and the collection box. In this embodiment, the heat-sealing film conveying mechanism 302 includes a first feeding roller 309 for winding the heat-sealing film, and a plurality of guide rollers 310. The first feeding roller 309 and the guide rollers 310 are arranged in the third mounting frame 301. For details, see Figure 5As shown. The heat-sealing film on the first feeding roller 309 changes direction after passing through the guide roller 310 and enters the heat-sealing mechanism 303, wherein the heat-sealing mechanism 303 includes a heat-sealing film machine for sealing the heat-sealing film at the opening of the blister. When the blister enters the heat-sealing film machine, the heat-sealing film machine will cover the opening of the blister with the heat-sealing film, thereby fixing the heat-sealing film at the opening of the blister to achieve a sealing treatment of the blister. The cooling mechanism 304 may include a refrigerator, and the blister enters the refrigerator after being processed by the heat-sealing film machine to cool the heat-sealing film on the surface of the blister, and then the blister enters the anti-misalignment detection mechanism 306, which is used to detect whether the position of the blister is offset, so as to ensure the accuracy of cutting. The anti-misalignment detection mechanism 306 can be a third camera. Among them, the punching mechanism 307 may include a blade, a connecting plate and a third cylinder. The third cylinder is installed on the side wall of the third mounting frame 301, and a connecting plate is provided at the lower end of the third cylinder. A blade is provided at the lower end of the connecting plate. The shape of the blade can be the same as the shape of the upper outer edge of the blister. When the blister enters directly under the blade, the third cylinder controls the connecting plate to drive the blade to move downward to cut the blister, cutting the blister off the PVC film, and the remaining PVC film waste can be recycled under the action of the waste edge material winding mechanism 315.

[0032] The punching and outputting mechanism 308 in this embodiment includes a first conveyor belt mechanism 311, a second conveyor belt mechanism 312, and a third conveyor belt mechanism 313. The first conveyor belt mechanism 311, the second conveyor belt mechanism 312, and the third conveyor belt mechanism 313 are all installed in the third installation member, and the second conveyor belt mechanism 312 and the third conveyor belt mechanism 313 are all extended out of the third mounting frame 301. A second manipulator 314 is provided on the inner wall of the third mounting frame 301. The second manipulator 314 is located above the first conveyor belt mechanism 311 and the second conveyor belt mechanism 312, and is used to clamp the blister from the first conveyor belt mechanism 311 to the second conveyor belt mechanism 312 and the third conveyor mechanism. Among them, the first conveyor belt mechanism 311, the second conveyor belt mechanism 312, and the third conveyor belt mechanism 313 are all common conveyor belt structures on the market, and their specific structures are no longer limited here. When the defective blister enters the first conveying mechanism, the second manipulator 314 can clamp the defective blister to the second conveying mechanism, which is connected to an external collection box and used to convey the defective blister to the collection box, and the second manipulator 314 can convey the good blister to the third conveying mechanism, which is connected to an external cartoning machine 4 and used to convey the good blister to the silo of the cartoning machine 4. The cartoning machine 4 is an existing structure and is not limited here.

[0033] Further, as a preferred embodiment, it also includes a scrap material rewinding mechanism 315, which is provided in the third mounting frame 301 and is located above one side of the punching mechanism 307. The scrap material rewinding mechanism 315 includes a rewinding roller 316 and a motor for driving the rewinding roller 316 to rotate, wherein one end of the rewinding roller 316 is rotatably connected to the inner wall of the third mounting frame 301, and the motor is drivingly connected to one end of the rewinding roller 316 to drive the rewinding roller 316 to rotate.

[0034] See also Figure 5 As shown, a connecting rod 317 is provided at the upper end of the third mounting frame 301, and a PLC controller 318 is provided at one end of the connecting rod 317, wherein the PLC controller 318 is connected to the first manipulator 205, the second manipulator 314, the motor, the first cylinder, the second cylinder, the third cylinder, the first camera 106, the second camera, the third camera, the front traction mechanism 105 and the rear traction mechanism 305, and is used to control the equipment to perform automated operations.

[0035] When in use, the PLC controller 318 controls the front traction mechanism 105 and the rear traction mechanism 305 to work, and the PVC film is pulled through the heating mechanism 103 for heating, and then through the forming mold 104 for stamping and forming. Then, when the PVC film passes through the forming detection station, the first camera 106 takes a photo to detect whether the blister shape is complete. If so, it is a good product, otherwise it is a defective product. Then the PVC film drives the blister on it to enter the bottle loading station 202. At this time, the first manipulator 205 clamps the material into the blister of the good product, and no material is placed in the blister of the defective product. Then the blister enters the bottle pressing mechanism 206 and the bottle surging detection mechanism 208, squeezes the material into the blister, and detects whether the material is completely entered into the blister, and then the second camera takes a photo to detect whether the material is complete. If not, the blister will be clamped to the second conveying mechanism by the second manipulator 314. If so, the blister will be clamped to the third conveying mechanism. When the material inspection is completed, the PVC film drives the blister thereon to enter the heat sealing mechanism 303, and the heat sealing film conveying mechanism 302 conveys the heat sealing film into the heat sealing mechanism 303 to cover the opening of the blister with the heat sealing film, and then enters the cooling mechanism 304 for cooling. After the cooling is completed, the blister moves to the punching mechanism 307. At this time, the third camera will take a picture to the PLC controller 318 to determine whether the position of the blister is offset to ensure the accuracy of the cutting. Then the PLC controller 318 controls the punching mechanism 307 to cut the blister from the PVC film, and the excess PVC film will be taken up by the waste material winding mechanism 315. The cut blister will fall onto the first conveying mechanism under the action of its own weight, see Figure 1 As shown, the first conveying mechanism and the second conveying mechanism are at the same height, and the third conveying mechanism is located higher than the second conveying mechanism.

[0036] The above description is only a preferred embodiment of the present invention, and does not limit the implementation mode and protection scope of the present invention. For those skilled in the art, it should be aware that all solutions obtained by equivalent substitutions and obvious changes made using the description and illustrations of the present invention should be included in the protection scope of the present invention.

Claims

1. A tray making and placing machine, characterized in that: It comprises a forming module, a feeding module, a punching module and a cartoning machine which are connected in sequence, wherein the forming module comprises a first mounting frame, a film roll feeding roller, a heating mechanism, a forming mold, a front traction mechanism and a forming detection station, the film roll feeding roller is arranged inside the first mounting frame, the heating mechanism is arranged on one side of the film roll feeding roller, the forming mold is arranged on one side of the heating mechanism, the front traction mechanism is arranged on one side of the forming mold, the forming detection station is arranged on one side of the front traction mechanism, the PVC film on the film roll feeding roller enters the heating mechanism and the forming mold in sequence under the traction of the front traction mechanism to form a blister, and then the blister enters the forming detection station and the feeding module in sequence.

2. The tray making and placing machine according to claim 1, characterized in that: The feeding module includes a second mounting frame, a bottle loading station, a bottle pressing station and a visual inspection mechanism. One end of the second mounting frame is connected to one end of the first mounting frame. The second mounting frame is sequentially provided with the bottle loading station, the bottle pressing station and the visual inspection mechanism from one end to the other end. The bottle loading station is directly opposite to the molding inspection station.

3. The tray making and placing machine according to claim 2, characterized in that: The punching module includes a third mounting frame, a heat-sealing film conveying mechanism, a heat-sealing mechanism, a cooling mechanism, a rear traction mechanism, an anti-misalignment detection mechanism, a punching mechanism and a punching output mechanism. One end of the third mounting frame is connected to the other end of the second mounting frame. The heat-sealing film conveying mechanism is arranged inside the third mounting frame. The heat-sealing mechanism is arranged on the lower side of the heat-sealing film conveying mechanism. The cooling mechanism is arranged on one side of the heat-sealing mechanism. The rear traction mechanism is arranged on one side of the cooling mechanism. The anti-misalignment detection mechanism and the punching mechanism are arranged on one side of the rear traction mechanism. The punching output mechanism is arranged on one side of the punching mechanism. The punching output mechanism is used to be connected to an external cartoning machine and a collection box.

4. The tray making and placing machine according to claim 3, characterized in that: It also includes a scrap material winding mechanism, which is arranged in the third mounting frame and is located above one side of the punching mechanism.

5. The tray making and placing machine according to claim 1, characterized in that: A first camera is provided in the molding inspection station.

6. The tray making and placing machine according to claim 2, characterized in that: At least one first robot is arranged in the bottle loading station.

7. The tray making and placing machine according to claim 2, characterized in that: A bottle pressing mechanism and a bottle emitting detection mechanism are arranged in the bottle pressing station, and the bottle emitting detection mechanism is arranged on a side of the bottle pressing mechanism away from the bottle loading station.

8. The tray making and placing machine according to claim 3, characterized in that: The heat sealing mechanism comprises a heat sealing film machine for sealing a heat sealing film at the opening of the blister.

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