Bottle unscrambler with bottle outlet guide structure
By designing a bottle-manipulator with a bottle-guided structure, the problem that traditional bottle-manipulators can only adapt to one size bottle is solved, and the adaptation to bottles of multiple sizes and the adjustment of bottle body spacing is achieved, which improves the application of bottle-manipulators Sex and efficiency.
Patent Information
- Application Number
- CN202420247002.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-01
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-02-01
AI Technical Summary
Traditional bottle care machines can only adapt to bottles of one size, but cannot adapt to bottles of other sizes.
A bottle-manipulator with a bottle guide structure is designed, including assembly board, bottle-manipulation board, speed control motor, electric push rod and conveyor. By adjusting the position and speed of the push rod and conveyor, and combining the limit slot and curved plate, adapting to bottles of various sizes is achieved.
The bottle care machine can adapt to bottle bodies of various sizes, and adjusts the bottle body spacing to meet different usage needs, improving the applicability and efficiency of the bottle care machine.
Smart Images

Figure CN222453637U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of bottle unscrambling, in particular to a bottle unscrambling machine with a bottle discharging guide structure. Background Art
[0002] Bottle unscrambler is a machine that can disperse randomly distributed bottles and regularly arrange them neatly on the conveyor belt, which can improve the production efficiency of the entire production line and meet the requirements of high automation. However, traditional bottle unscramblers can only adapt to bottles of one size and cannot adapt to bottles of other sizes.
[0003] After searching, the Chinese patent document (authorization announcement number CN216661614U) discloses a fully automatic bottle unscrambling machine, including a bottle unscrambling device and a feeding device. The feeding device is used in conjunction with the bottle unscrambling device to perform fully automatic bottle unscrambling. The lower bottle unscrambling plate is composed of a lower plate body and equal diameter adjustment accessories. A number of equal diameter adjustment accessories are movably mounted on the lower plate body. A number of lower bottle unscrambling grooves are provided on the edge of the lower plate body. A number of adjustment chutes are provided on the lower plate body. The equal diameter adjustment accessories are arranged in the adjustment chutes. However, the size of the lower bottle unscrambling groove is fixed and can only accommodate bottles of one size. Bottles of other sizes cannot be accommodated. Utility Model Content
[0004] The utility model aims to provide a bottle unscrambler with a bottle discharging guide structure to solve the problems raised in the background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a bottle unscrambler with a bottle discharging guide structure, comprising an assembly plate and a bottle unscrambling circular plate arranged above the assembly plate for unscrambling bottles, a plurality of limit grooves for convenient bottle introduction are opened on the curved surface of the bottle unscrambling circular plate, a speed regulating motor with a speed regulating function is installed on the top of the assembly plate, and the output shaft of the speed regulating motor is connected and fixed to the central part of the bottle unscrambling circular plate;
[0006] The top of the bottle sorting circular plate is connected to a plurality of L-shaped mounting plates corresponding to the positions of the limit grooves, the top of the mounting plate is installed with a first electric push rod and a second electric push rod, the moving part of the first electric push rod is connected to a positioning frame, the moving part of the second electric push rod is connected to a positioning plate, and the end of the positioning plate passes through the inner cavity of the positioning frame.
[0007] As a preferred embodiment, an L-shaped support frame is provided below the assembly plate, and a first conveyor and a second conveyor are installed on the top of the support frame.
[0008] As a preferred embodiment, the top end of the assembly plate is connected with a first curved plate and a second curved plate adapted to the first conveyor and the second conveyor for limiting the position of the bottles.
[0009] As a preferred embodiment, two limiting plates for limiting are also connected to the top of the support frame, and the sides of the two limiting plates are respectively connected to a first oblique material gathering plate and a second oblique material gathering plate.
[0010] As a preferred embodiment, a bottle discharging guide rail having a bottle discharging guide structure is connected to the side of another limiting plate.
[0011] As a preferred embodiment, the support frame includes an L-shaped support plate and a plurality of support legs connected to the bottom end of the support plate, and the support plate is connected and fixed to the assembly plate through a plurality of connection blocks.
[0012] As a preferred embodiment, cameras with recording function are installed on the top of the first curved plate and the top of the second curved plate.
[0013] Compared with the prior art, the technical effects and advantages of the utility model are as follows:
[0014] The bottle unscrambler with the bottle discharging guide structure can adapt to bottles of various sizes by pre-adjusting the first electric push rod and the second electric push rod according to the size of the bottle before use, changing the positions of the adjustment frame and the adjustment plate, and cooperating with the limit groove.
[0015] The bottle unscrambler with a bottle-discharging guide structure adjusts the speed of the speed regulating motor and changes the speed of the second conveyor according to actual conditions, thereby adjusting the distance between two adjacent bottles on the second conveyor to meet different usage needs.
[0016] The bottle unscrambler with the bottle-discharging guide structure has the cooperation of the first oblique material gathering plate and the second oblique material gathering plate, and only one bottle body passes through. When the limiting groove of the bottle unscrambling circular plate rotates to between the first oblique material gathering plate and the second oblique material gathering plate, due to the continuous conveyance of the first conveyor, one of the bottles will be conveyed into the limiting groove to realize bottle unscrambling, and the bottle unscrambling will be driven by the bottle unscrambling circular plate to realize bottle unscrambling;
[0017] The bottle unscrambler with the bottle discharging guide structure can not only adapt to the bottle unscrambling of bottles of various sizes, but also adjust the distance between two adjacent bottles to meet different usage requirements. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0019] Figure 1 It is a schematic diagram of the structure of the utility model;
[0020] Figure 2 It is a structural schematic diagram of the mounting plate of the utility model;
[0021] Figure 3 It is a top view of the assembly plate of the utility model;
[0022] Figure 4 It is a structural schematic diagram of the support frame of the utility model;
[0023] Figure 5 It is a structural schematic diagram of the bottle discharging guide rail of the utility model;
[0024] Figure 6 This is a structural schematic diagram of the bottle discharging guide rail of the utility model from another perspective.
[0025] Description of reference numerals:
[0026] In the figure: 1, assembly plate; 2, bottle unscrambling circular plate; 3, speed regulating motor; 4, mounting plate; 5, first electric push rod; 6, second electric push rod; 7, adjustment frame; 8, adjustment plate; 9, support frame; 10, first conveyor; 11, second conveyor; 12, first curved plate; 13, second curved plate; 14, limit plate; 15, first oblique material gathering plate; 16, second oblique material gathering plate; 18, bottle discharging guide rail; 19, camera;
[0027] 90. Support plate; 91. Support leg. DETAILED DESCRIPTION
[0028] In the following description, a large number of specific details are given to provide a more thorough understanding of the utility model. However, it is obvious to those skilled in the art that the utility model can be implemented without one or more of these details. In other examples, in order to avoid confusion with the utility model, some technical features known in the art are not described.
[0029] Unless otherwise defined, the directions of up, down, left, right, front, back, inside and outside involved in this document are based on the directions of up, down, left, right, front, back, inside and outside in the figures shown in the present utility model, and are explained here together.
[0030] The connection method can be bonding, welding, bolt connection, etc., depending on actual needs.
[0031] See also Figures 1 to 6As shown, this embodiment includes an assembly plate 1 and a bottle unscrambling circular plate 2 arranged above the assembly plate 1 for unscrambling bottles. The curved surface of the bottle unscrambling circular plate 2 is provided with a plurality of limiting grooves for facilitating the introduction of bottles. The size and shape of the limiting grooves are not subject to the figure and can be customized according to the size of the bottle. In addition, the requirements for the position of the notch of the limiting grooves are: convenient for feeding and discharging of bottles. A speed regulating motor 3 with a speed regulating function is installed on the top of the assembly plate 1. The output shaft of the speed regulating motor 3 is connected and fixed to the center of the bottle unscrambling circular plate 2. By adjusting the rotation speed of the speed regulating motor 3 and changing the speed of the second conveyor 11 according to actual conditions, the distance between two adjacent bottles on the second conveyor 11 is adjusted to meet different usage needs. A plurality of L-shaped mounting plates 4 corresponding to the positions of the limiting grooves are connected to the top of the bottle unscrambling circular plate 2. The mounting plate 4 The top of the bottle body is provided with a first electric push rod 5 and a second electric push rod 6. The moving part of the first electric push rod 5 is connected to a positioning frame 7. The moving part of the second electric push rod 6 is connected to a positioning plate 8. The end of the positioning plate 8 passes through the inner cavity of the positioning frame 7. The relative angles of the positioning frame 7 and the positioning plate 8 are selected according to actual needs, and the figure is not easy to prevail. According to the size of the bottle body, the first electric push rod 5 and the second electric push rod 6 are pre-adjusted to change the positions of the positioning frame 7 and the positioning plate 8. The maximum size of the bottle body is to be close to the limiting groove inside and to be close to the first curved plate 12 outside to ensure the normal operation of the bottle unscrambling. The minimum size is to be in the limiting groove inside and to be in the first curved plate 12 outside, but will not be out of the limiting groove. Otherwise, after being between the bottle unscrambling circular plate 2 and the first curved plate 12, the rotation of the bottle unscrambling circular plate 2 will not drive the bottle body to move, and the bottle unscrambling cannot be achieved.
[0032] An L-shaped support frame 9 is arranged below the assembly plate 1, and a first conveyor 10 and a second conveyor 11 are installed on the top of the support frame 9. The first conveyor 10 and the second conveyor 11 are not perpendicular to the bottle unscrambling circular plate 2, which is convenient for feeding and discharging. The highest points of the first conveyor 10 and the second conveyor 11 are flush with the highest points of the bottle unscrambling circular plate 2. The first conveyor 10 rotates toward the bottle unscrambling circular plate 2, and the second conveyor 11 rotates away from the bottle unscrambling circular plate 2. The bottles that need to be unscrambled are continuously conveyed to the first conveyor 10 by manual or external conveying equipment. The first conveyor 10 conveys the bottles, and the second conveyor 11 conveys the bottles after unscrambling. By adjusting the speed of the speed regulating motor 3 and changing the speed of the second conveyor 11 according to actual conditions, the distance between two adjacent bottles on the second conveyor 11 is adjusted to meet different usage needs.
[0033] In order to perform limiting guidance, the top of the assembly plate 1 is connected with a first curved plate 12 and a second curved plate 13 for limiting the bottle body, which are adapted to the first conveyor 10 and the second conveyor 11. The first curved plate 12 and the second curved plate 13 are close to the first oblique material gathering plate 15 and the second oblique material gathering plate 16. Excessive penetration will affect the bottle sorting of the maximum size of the bottle body. The top of the support frame 9 is also connected with two limiting plates 14 for limiting. The sides of the two limiting plates 14 are respectively connected with the first oblique material gathering plate 15 and the second oblique material gathering plate 16. The side of another limiting plate 14 is connected with a bottle outlet guide rail 18 with a bottle outlet guiding structure. The length of the bottle outlet guide rail 18 is as long as possible to increase the curvature and improve the bottle outlet effect. The bottle outlet guide rail 18 consists of an arc portion and a straight portion. The arc portion and the straight portion can be fixedly connected or have an adjustable function. The rotating connection is selected according to actual needs. The first conveyor 10 conveys the bottle body, and after the limiting of the limiting plate 14, the first oblique material gathering plate 15 and the second oblique material gathering plate 16, the front bottle body is conveyed to a state close to the bottle unscrambling circular plate 2. At this time, the speed regulating motor 3 drives the bottle unscrambling circular plate 2 to rotate. When the limiting groove of the bottle unscrambling circular plate 2 rotates to between the first oblique material gathering plate 15 and the second oblique material gathering plate 16, due to the continuous conveying of the first conveyor 10, the front bottle body will be conveyed to the limiting groove. The continuous rotation of the bottle unscrambling circular plate 2 will cause the edge of the bottle unscrambling circular plate 2 to be close to the next bottle body. The bottle body is in the first curved plate 12 and is continuously driven. When it is driven to the second conveyor, due to the absence of the limiting of the first curved plate 12, it falls on the second conveyor 11 and is guided by the bottle outlet guide rail 18, and moves vertically along the second conveyor 11.
[0034] The support frame 9 includes an L-shaped support plate 90 and a plurality of support legs 91 connected to the bottom end of the support plate 90. The support plate 90 is connected and fixed to the assembly plate 1 through a plurality of connecting blocks. Cameras 19 with recording functions are installed at the top ends of the first curved plate 12 and the second curved plate 13. The number of cameras 19 is selected according to actual needs to achieve comprehensive recording.
[0035] How it works
[0036] The bottle unscrambler with a bottle-discharging guide structure pre-adjusts the first electric push rod 5 and the second electric push rod 6 according to the size of the bottle body, changes the positions of the adjustment frame 7 and the adjustment plate 8, and continuously conveys the bottle bodies that need to be unscrambled to the first conveyor 10 by manual or external conveying equipment. The first conveyor 10 conveys the bottle bodies, and after being limited by the limiting plate 14, the first oblique material gathering plate 15 and the second oblique material gathering plate 16, the front bottle body is conveyed to a state close to the bottle unscrambling circular plate 2. At this time, the speed regulating motor 3 drives the bottle unscrambling circular plate 2 to rotate. When the limiting groove of the bottle unscrambling circular plate 2 rotates to between the first oblique material gathering plate 15 and the second oblique material gathering plate 16, due to the first conveyor The continuous conveying of the conveyor 10 will convey the frontmost bottle body into the limiting groove. The continuous rotation of the bottle unscrambling circular plate 2 will cause the edge of the bottle unscrambling circular plate 2 to be close to the next bottle body. The bottle body is in the first curved plate 12 and is continuously driven. When it is driven to the second conveyor, it falls onto the second conveyor 11 because there is no limit of the first curved plate 12. It is guided by the bottle discharge guide rail 18 and moves vertically along the second conveyor 11. By adjusting the speed of the speed regulating motor 3 and changing the speed of the second conveyor 11 according to actual conditions, the distance between two adjacent bottles on the second conveyor 11 can be adjusted to meet different usage needs.
[0037] It should be noted that, in this article, relational terms such as one and two are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions. The sentence "includes an element defined by ... does not exclude the existence of other identical elements in the process, method, article or device including the element".
[0038] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A bottle unscrambling machine with a bottle discharging guide structure, comprising an assembly plate (1) and a bottle unscrambling circular plate (2) arranged above the assembly plate (1) for unscrambling bottles, characterized in that: The curved surface of the bottle unscrambling circular plate (2) is provided with a plurality of limiting grooves for facilitating the introduction of bottles, a speed regulating motor (3) with a speed regulating function is installed at the top of the assembly plate (1), and the output shaft of the speed regulating motor (3) is connected and fixed to the central part of the bottle unscrambling circular plate (2); The top end of the bottle unscrambling circular plate (2) is connected to a plurality of L-shaped mounting plates (4) corresponding to the positions of the limiting grooves, the top end of the mounting plate (4) is mounted with a first electric push rod (5) and a second electric push rod (6), the moving part of the first electric push rod (5) is connected to a positioning frame (7), the moving part of the second electric push rod (6) is connected to a positioning plate (8), and the end of the positioning plate (8) passes through the inner cavity of the positioning frame (7).
2. The bottle unscrambler with a bottle discharging guide structure according to claim 1, characterized in that: An L-shaped support frame (9) is arranged below the assembly plate (1), and a first conveyor (10) and a second conveyor (11) are installed at the top of the support frame (9).
3. The bottle unscrambler with a bottle discharging guide structure according to claim 2, characterized in that: The top end of the assembly plate (1) is connected with a first curved plate (12) and a second curved plate (13) adapted to the first conveyor (10) and the second conveyor (11) for limiting the position of the bottle body.
4. The bottle unscrambler with a bottle discharging guide structure according to claim 2, characterized in that: The top end of the support frame (9) is also connected to two limiting plates (14) for limiting position, and the sides of the two limiting plates (14) are respectively connected to a first oblique material gathering plate (15) and a second oblique material gathering plate (16).
5. The bottle unscrambler with a bottle discharging guide structure according to claim 3, characterized in that: A bottle discharging guide rail (18) having a bottle discharging guide structure is connected to the side surface of the second arc-shaped plate (13).
6. The bottle unscrambler with a bottle discharging guide structure according to claim 2, characterized in that: The support frame (9) comprises an L-shaped support plate (90) and a plurality of support legs (91) connected to the bottom end of the support plate (90); the support plate (90) is connected and fixed to the assembly plate (1) via a plurality of connection blocks.
7. The bottle unscrambler with a bottle discharging guide structure according to claim 3, characterized in that: Cameras (19) with a recording function are installed on the top ends of the first curved plate (12) and the second curved plate (13).