Production system for foam glass thermal insulation decorative plate

By laying multiple pushing and pressing components on the foam glass insulation decorative panel production line, the intermittent motion and blocking components of the conveying line are used to solve the problem that a single pressing component cannot meet the production rhythm, and the staggered pressing of the board is achieved and the Curing improves production efficiency and flatness of the board.

CN222453667UActive Publication Date: 2025-02-11JIAXING AOTAI NEW BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202421424112.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-21
Publication Date
2025-02-11
Estimated Expiration
2034-06-21

AI Technical Summary

Technical Problem

During the production process of foam glass insulation decorative panels, a single compression component cannot meet the production rhythm requirements of the flow-through production line, resulting in the inability to effectively control the curing time after composite.

Method used

Design a foam glass insulation decorative panel production system, with multiple pushing components and compression components arranged along both sides of the conveying line. Through intermittent movement of the conveying line, the plate to be processed is pushed into the compression component, and the plate is ensured by blocking components. Enter smoothly.

Benefits of technology

Through the coordinated work of multiple compression components, the staggered pressurization and curing of the plates is achieved, which meets the production rhythm requirements of the production line, and improves the flatness and production efficiency of the plates after composite.

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Abstract

The utility model discloses a foam glass heat preservation decorative plate production system which comprises a conveying line, a plurality of material pushing assemblies and a plurality of pressing assemblies, the material pushing assemblies and the pressing assemblies are arranged on the two sides of the conveying line respectively, and the material pushing assemblies and the pressing assemblies are in one-to-one correspondence. The conveying line intermittently moves to drive the to-be-machined plates to move, during the intermittent period of the conveying belt, the to-be-machined plates are exactly located at the material pushing positions, the material pushing assemblies push the to-be-machined plates on the conveying line into the pressing assemblies, and the multiple material pushing assemblies and the multiple pressing assemblies are arranged side by side along the two sides of the conveying line correspondingly; according to the plate pressing device, a plurality of to-be-machined plates on a conveying line can be sequentially pushed into the pressing assemblies through the pushing assemblies, due to the fact that the to-be-machined plates sequentially enter the pressing assemblies, the pressing time of the pressing assemblies forms successive time differences, feeding and discharging are staggered, and therefore the requirement for the production rhythm needed by a production line can be met.
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Description

Technical Field

[0001] The utility model belongs to the technical field of production equipment, in particular to a production system of a foam glass heat-insulating decorative board. Background Art

[0002] The foam glass thermal insulation decorative board includes a decorative panel 1, a first adhesive layer 2, a foam glass core material 3, a second adhesive layer 4 and a backing layer 5 stacked in sequence from top to bottom, as shown in the figure. During the production process, after the decorative panel 1 and the foam glass core material 3, and the backing layer 5 and the foam glass core material 3 are compounded, it is necessary to maintain the compression for a set time to solidify the first adhesive layer 2 and the second adhesive layer 4, so as to ensure reliable compounding and flatness of the composite board to avoid local warping. In order to improve production efficiency, our company has developed an assembly line, which includes the front-end decorative panel 1 and the foam glass core material 3, and the backing layer 5 and the foam glass core material 3 are coated with the first adhesive layer 2 and the second adhesive layer 4, but after the compounding, it is necessary to maintain the compression for a set time. Obviously, a single clamping component cannot meet the production rhythm requirements of the production line. Summary of the invention

[0003] The utility model aims to provide a foam glass thermal insulation decorative board production system, which is intended to meet the production rhythm of pressurized curing required by the production line.

[0004] In order to solve the above technical problems, the purpose of the utility model is achieved as follows:

[0005] A foam glass thermal insulation decorative board production system includes a conveyor line, multiple pushing assemblies and multiple clamping assemblies, the pushing assemblies and the clamping assemblies are respectively arranged on both sides of the conveyor line, and the pushing assemblies correspond to the clamping assemblies one by one; the conveyor line moves intermittently to drive the plate to be processed to move, and during the intermittent period of the conveyor line, the plate to be processed is just located at the pushing position, and the pushing assembly pushes the plate to be processed on the conveyor line into the clamping assembly.

[0006] On the basis of the above scheme and as a preferred scheme of the above scheme: the clamping assembly includes a lower supporting platform; the pushing assembly includes a pushing plate, the lowermost edge of the pushing plate is not lower than the conveying plane of the conveyor line, and the conveying plane of the conveyor line is not lower than the table top of the lower supporting platform.

[0007] On the basis of the above scheme and as a preferred scheme of the above scheme: a blocking assembly is arranged on the side of each pushing assembly; when and only when the corresponding clamping assembly is in an idle state, the blocking block of the blocking assembly enters the blocking position to block the sheet to be processed on the conveyor line at the pushing position.

[0008] On the basis of the above scheme and as a preferred scheme of the above scheme: when the blocking block is actuated, the conveying line stops intermittently.

[0009] On the basis of the above scheme and as a preferred scheme of the above scheme: the clamping assembly includes a bracket, the bracket is a gantry structure; and two adjacent brackets share a column.

[0010] Compared with the prior art, the present invention has the following outstanding and beneficial technical effects: by arranging a plurality of pusher assemblies and clamping assemblies side by side along both sides of the conveyor line, the present invention can push a plurality of plates to be processed on the conveyor line into the clamping assemblies in sequence by the pusher assemblies, pressurize and solidify by the clamping assemblies, and after a sufficient pressurization time, the clamping assemblies release the plates to be processed, and the workers take them out; since the plates to be processed enter the clamping assemblies in sequence, the pressurization time of each clamping assemblies forms a time difference, that is, the clamping assembly that is pressed first reaches the set compression time first, and then discharges the material first, and then a new plate to be processed is fed into it, and so on. The loading and discharging can be staggered, thereby meeting the production rhythm requirements of the production line. In addition, by setting a blocking assembly, when the clamping assembly is idle, the plates to be processed on the conveyor line are blocked by the blocking assembly so that they reach the pushing position, and then the plates to be processed can be smoothly fed into the clamping assembly. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is a top view of the overall structure of the utility model;

[0012] Figure 2 It is a schematic diagram of the structure of the clamping assembly of the utility model;

[0013] Figure 3 It is a schematic diagram of the structure of the plate to be processed. DETAILED DESCRIPTION

[0014] In order to make the purpose, technical solution and advantages of this application clearer, the technical solution in the embodiment will be clearly and completely described below in conjunction with the drawings in the embodiment. Obviously, the described embodiment is only a part of the embodiment of this application, not all embodiments. Based on the given embodiments, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of this application.

[0015] In the description of the present application, it should be understood that the terms "upper", "lower", etc., indicating orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.

[0016] In the description of this application, the terms "first", "second", etc. are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features.

[0017] See Figure 1-2 As shown, the present application discloses a foam glass insulation decorative board production system, including a conveyor line 10, a plurality of pusher assemblies 30 and a plurality of clamping assemblies 40, wherein the pusher assemblies 30 and the clamping assemblies 40 are arranged on both sides of the conveyor line 10, and the pusher assemblies 30 and the clamping assemblies 40 correspond to each other one by one; specifically, the pusher assemblies 30 include a pusher plate 31 and a pusher cylinder 32, wherein the pusher plate 31 is fixedly mounted on the piston rod of the pusher cylinder 32, and the pusher cylinder 32 pushes the pusher plate 31 to move back and forth to the side where the clamping assembly 40 is located, thereby realizing the pushing and retreating action. The clamping assembly 40 includes a bracket 41, a lower pressing plate 42, a lower supporting platform 43 and a lower pressing oil cylinder 44, wherein the lower pressing plate 42 is fixedly connected to the piston rod of the lower pressing oil cylinder 44, and the lower pressing oil cylinder 44 drives the lower pressing plate 42 to move back and forth to the lower supporting platform 43, thereby realizing the pressing or releasing of the plate 20 to be processed. The conveyor line 10 is a conveyor belt mechanism and moves intermittently, driving the plate 20 to be processed to move. During the intermittent period of the conveyor line 10, the plate 20 to be processed is just located at the pushing position. The pushing cylinder 32 of the pushing assembly 30 drives the pushing plate 31 to push the plate 20 to be processed on the conveyor line 10 into the space a between the lower pressing plate 42 and the lower supporting platform 43. The lower pressing cylinder 44 drives the lower pressing plate 42 to press down and compact the plate 20 to be processed. Among them, in order to ensure smooth pushing, the present embodiment preferably has the lowest edge of the pushing plate 31 not lower than the conveying plane of the conveyor line 10, and the conveying plane of the conveyor line 10 is not lower than the table surface of the lower supporting platform 43. In this way, the plate 20 to be processed can move smoothly during the pushing process without the problem of jamming.

[0018] In addition, as a further improvement of the present embodiment, in the present embodiment, a blocking assembly 50 is provided on the side of each pushing assembly 30; when and only when the corresponding clamping assembly 40 is in an idle state, the blocking block 51 of the blocking assembly 50 enters the blocking position, blocking the sheet 20 to be processed on the conveyor line 10 at the pushing position. It should be noted that the pushing position is a position where the pushing plate 31 can fully contact the sheet 20 to be processed and can be accurately pushed into the clamping assembly 40, and this position can be achieved by reasonably setting the position of the blocking assembly 50. Of course, on this basis, it is also necessary to set a detection sensor on the clamping component 40, such as an infrared sensor, which can detect whether there are any plates to be processed on the current clamping component 40. If there is no blocking component 50, the blocking cylinder 52 will drive the blocking block 51 to extend out to block the plates to be processed on the conveyor line; and when the blocking block 51 and the plates to be processed meet the trigger conditions, the conveyor line 10 stops intermittently, so as to prevent the conveyor line 10 from continuing to drag the plates to be processed to move, generating excessive force on the blocking block 51, causing damage to it or local damage to the plates to be processed by excessive force. Specifically, the trigger can be a micro switch fixed on the blocking block 51. When the blocking block 51 contacts the plate to be processed or is at a set distance, the micro switch will be triggered, thereby giving the controller a signal of arrival. The controller randomly stops the conveyor line. At this time, the push cylinder drives the push plate to extend and push the plate to be processed on the conveyor line between the upper pressure plate and the lower support platform 43. Then the lower pressure plate is pressed down, and the controller starts to count the pressurization time. When the pressurization time is met, the controller controls the sound and light alarm device at the location of the corresponding clamping component to send out a sound and light alarm signal, thereby reminding the worker to take out the processed plate to be processed. The actual production process can be done by Figure 1 The sheet to be processed is pushed into the clamping assembly from right to left in sequence through the pusher assembly. Since the sheets to be processed are staggered into the clamping assembly at a certain time interval, the pressurization time of each clamping assembly forms a time difference, that is, the first clamping assembly reaches the set compression time first, and then discharges the material first, and then a new sheet to be processed is fed into it, and the cycle continues. The loading and unloading can be staggered, thereby meeting the production rhythm requirements of the production line; of course, it should be noted that in the actual operation process, the corresponding pusher assembly, clamping assembly and blocking assembly can be increased or decreased according to the actual production speed and rhythm adaptability of the production line to meet the actual requirements.

[0019] In addition, in this embodiment, the bracket 41 of the clamping assembly 40 is preferably a gantry structure, and two adjacent brackets 41 share a column 45. Thus, by sharing the column 45 and the crossbeam to form a gantry frame structure, the product structure is simplified, and the actual equipment investment is effectively controlled, thereby improving the integrity of the equipment structure.

[0020] The above embodiments are only preferred embodiments of the present invention and are not intended to limit the protection scope of the present invention. Therefore, any equivalent changes made based on the structure, shape, and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A foam glass thermal insulation decorative board production system, characterized by: The invention comprises a conveyor line (10), a plurality of pusher assemblies (30) and a plurality of clamping assemblies (40), wherein the pusher assemblies (30) and the clamping assemblies (40) are arranged on both sides of the conveyor line (10) respectively, and the pusher assemblies (30) and the clamping assemblies (40) correspond one to one; the conveyor line (10) moves intermittently, driving the plate (20) to be processed to move; during the intermittent period of the conveyor line (10), the plate (20) to be processed is exactly located at the pusher position, and the pusher assemblies (30) push the plate (20) to be processed on the conveyor line (10) into the clamping assemblies (40).

2. A foam glass thermal insulation decorative board production system according to claim 1, characterized in that: The clamping assembly (40) includes a lower supporting platform (43); the pushing assembly (30) includes a pushing plate (31), the lowermost edge of the pushing plate (31) is not lower than the conveying plane of the conveying line (10), and the conveying plane of the conveying line (10) is not lower than the table top of the lower supporting platform (43).

3. A foam glass thermal insulation decorative board production system according to claim 2, characterized in that: A blocking assembly (50) is provided on the side of each pushing assembly (30); when and only when the corresponding clamping assembly (40) is in an idle state, the blocking block (51) of the blocking assembly (50) enters the blocking position to block the plate (20) to be processed on the conveyor line (10) at the pushing position.

4. A foam glass thermal insulation decorative board production system according to claim 3, characterized in that: When the blocking block (51) is in motion, the conveying line (10) stops intermittently.

5. The foam glass thermal insulation decorative board production system according to claim 1, characterized in that: The clamping assembly (40) comprises a bracket (41), and the bracket (41) is a gantry structure; and two adjacent brackets (41) share a column (45).