Linear transport system
By designing a brake module in the magnetic levitation conveying system, using magnetic driving and mechanical braking methods, the problem that the rotor cannot brake quickly when the system is powered off is solved, and the rapid braking of the rotor module and the safety of the system are achieved promote.
Patent Information
- Application Number
- CN202421309011.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-07
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-06-07
AI Technical Summary
When the magnetic levitation conveying system is powered off, the mover cannot brake quickly, and it is prone to collision or derailment.
A linear transport system is designed, including a stator module, a rotor module and a brake module. The brake module uses magnetic driving and mechanical braking methods to achieve rapid braking of the mover module through the coordination of moving parts, reset parts and brake parts.
When the transmission system is powered off, it can achieve rapid braking of the rotor module, prevent collision or derailment, and improve the safety and stability of the system.
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Figure CN222453773U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of magnetic drive, in particular to a linear transportation system. Background Art
[0002] In the related technologies, the magnetic levitation conveying system has replaced the traditional conveying systems such as belt conveying and chain drive in some fields due to its advantages of high flexibility, high speed and high precision. The magnetic levitation conveying system includes a stator and a mover. The stator is spliced in sequence along the conveying direction to form a conveying line body, and the mover moves on the conveying line body.
[0003] In the conveying system, the mover moves forward under the action of magnetic force; when braking is required, the specific coil is energized, and the mover obtains reverse acceleration, thereby achieving rapid braking. However, when the conveying system is powered off and shut down, the coil cannot be energized to achieve mover braking, which will cause the mover to be unable to stop quickly, making it easy for the mover to collide or derail. Utility Model Content
[0004] An embodiment of the present application provides a linear transport system that can achieve rapid braking of a mover module when a power failure occurs in the conveying system.
[0005] The embodiment of the present application provides a linear transportation system, including a stator module, a mover module and a brake module; the stator module includes a coil assembly and a guide rail, and the guide rail is arranged in parallel with the coil assembly; the mover module includes a mover body and a limiting structure relatively fixed to the mover body, the mover body is slidably connected to the guide rail and is magnetically coupled to the coil assembly to move along the extension direction of the coil assembly under the drive of the coil assembly; the brake module includes a moving part, a reset part and a brake part; the moving part is magnetically coupled to the coil assembly, and can be moved within the range of the limiting structure by the magnetic force of the coil assembly; the moving part is provided with a first matching part, the The braking member includes a braking part and a second matching part connected to the braking part, and the braking part is slidably matched with the limiting structure; wherein, during the movement of the moving part along the first direction driven by the magnetic force of the coil assembly, the first matching part can slide against the second matching part, and drive the braking part to move in the direction of the guide rail away from it through the second matching part, and release the movable module; the reset member is used to drive the moving part to move in the second direction, and slide against the second matching part through the first matching part, so as to drive the braking part to move in the direction of the guide rail approaching it, while being mechanically fixed to the guide rail, and the first direction and the second direction are opposite.
[0006] In a possible implementation manner, in the extension direction of the coil assembly, the moving part is located on one side of the mover body.
[0007] In one possible implementation, the limiting structure includes a guide rod and a limiting block connected to the guide rod, the guide rod is connected to the mover body on one side away from the limiting block, the moving part is sleeved on the guide rod, and the limiting block and the guide rod jointly define the range for limiting the moving stroke of the moving part.
[0008] In a possible implementation, a limiting hole is provided on the limiting block, and the braking part is slidably arranged in the limiting hole so as to be able to approach the guide rail or move away from the guide rail.
[0009] In a possible implementation, the reset member is connected to the moving member and the limit block; or,
[0010] The resetting member is connected to the mover body and the moving member.
[0011] In a possible implementation, the reset element is a spring.
[0012] In a possible implementation, the first matching portion is a guide groove, and the second matching portion is a guide rod, and the guide rod is slidably matched with the guide groove.
[0013] In a possible implementation, the number of the guide rods is two, the moving part includes a first assembly part and a second assembly part, the first assembly part and the second assembly part are arranged at intervals and are both provided with the guide groove, and the first assembly part and the second assembly part are respectively sleeved on one of the guide rods.
[0014] In a possible implementation, the guide rail is located at the bottom of the mover module and the brake module.
[0015] In a possible implementation, the guide rail is provided with a plurality of braking holes arranged at intervals, and the braking part can be inserted into the braking hole when the moving member moves along the second direction.
[0016] In a possible implementation, the braking portion has a friction surface, and when the moving member moves along the second direction, the second matching portion drives the friction surface to come into frictional contact with the guide rail under the action of the first matching portion.
[0017] In a possible implementation, the mover body includes a mover bracket and a first permanent magnet array, the first permanent magnet array is connected to the mover bracket and is magnetically coupled to the coil assembly, and the mover is slidably disposed on the guide rail.
[0018] In a possible implementation, the moving part includes a mounting seat and a second permanent magnet array; the second permanent magnet array is connected to the mounting seat and is magnetically coupled to the coil assembly.
[0019] In a possible implementation, the mover body includes a roller, and the roller is in sliding cooperation with the guide rail.
[0020] Based on the linear transportation system of the embodiment of the present application, when the coil assembly is energized, the moving part and the movable module can be driven to move in the first direction at the same time. At this time, the moving part will cause the reset part to have reset potential energy. When the coil assembly is powered off, the reset part will drive the moving part to move in the second direction. During the movement of the moving part in the second direction, the first matching part of the moving part will move in the second direction at the same time, and the second matching part of the brake part will slide against the first matching part, so that the brake part can be driven to move in the direction of the approaching guide rail as the first matching part moves, so that the brake part and the guide rail are mechanically fixed, so that the movable module can be quickly braked, the collision or derailment of the movable module can be prevented, and the safety of the linear transportation system can be improved.
[0021] The present application drives the moving part to move in the first direction through a coil assembly so that the reset part has reset potential energy. In this way, the original structure and power source of the conveying system can be used to realize the driving and resetting functions without the need for additional driving devices, thereby improving the overall efficiency and economy of the system. Moreover, the mechanical braking method adopted in the present application can reduce the dependence on power supply and increase the stability and reliability of the system. The brake module of the present application moves independently, and the braking distance of the present application can be controlled by controlling the moving distance of the brake part pushed by the reset part. In this way, the braking effect of the mover can be flexibly adjusted according to the specific situation. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present utility model. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying creative work.
[0023] Figure 1 A partial structural schematic diagram of a linear transport system provided in an embodiment of the present application;
[0024] Figure 2 A schematic diagram of the structure of the mover module and the brake module moving in the first direction;
[0025] Figure 3 for Figure 2 A partial enlarged view of the middle A;
[0026] Figure 4 It is a structural schematic diagram of the mover module and the brake module in a first-person perspective in a specified state;
[0027] Figure 5 for Figure 4 A partial enlarged view of point B in the middle;
[0028] Figure 6 It is a structural schematic diagram of the mover module and the brake module in a second viewing angle in a specified state;
[0029] Figure 7 for Figure 6 A partial enlarged view of point C in the middle;
[0030] Figure 8 This is a schematic diagram of the disassembly of the mover module and the brake module;
[0031] Fig. 9 This is a bottom view of the mover module and the brake module.
[0032] Description of Figure Numbers:
[0033] 1. Linear transport system; 10. Base; 20. Stator module; 21. Stator body; 22. Coil assembly; 23. Guide rail; 24. Braking hole; 30. Mover module; 31. Mover body; 311. Mover bracket; 312. First permanent magnet array; 32. Limiting structure; 321. Guide rod; 322. Limiting block; 323. Limiting hole; 33. Roller; 40. Braking module; 41. Moving part; 411. First matching part; 412. Mounting seat; 4121. First assembly part; 4122. Second assembly part; 413. Second permanent magnet array; 42. Braking part; 421. Second matching part; 422. Braking part; 43. Spring.
[0034] The realization of the purpose, functional features and advantages of the utility model will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION
[0035] In order to make the purpose, technical solutions and advantages of the present invention more clear, the following part will further describe the embodiments of the present application in detail in conjunction with the accompanying drawings.
[0036] When the following description refers to the drawings, unless otherwise indicated, the same numbers in different drawings represent the same or similar elements. The embodiments described in the following exemplary embodiments do not represent all embodiments consistent with the present utility model. Instead, they are only examples of devices and methods consistent with some aspects of the present utility model as detailed in the attached claims.
[0037] In the description of the present utility model, it should be understood that the terms "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances. In addition, in the description of the present utility model, unless otherwise specified, "plurality" refers to two or more. "And / or" describes the association relationship of associated objects, indicating that three relationships may exist. For example, A and / or B can represent: A exists alone, A and B exist at the same time, and B exists alone. The character " / " generally indicates that the previously associated objects are in an "or" relationship.
[0038] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art of the present invention. The terms used in this specification are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.
[0039] In the related technologies, the magnetic levitation conveying system has replaced the traditional conveying systems such as belt conveying and chain drive in some fields due to its advantages of high flexibility, high speed and high precision. The magnetic levitation conveying system includes a stator and a mover. The stator is spliced in sequence along the conveying direction to form a conveying line body, and the mover moves on the conveying line body.
[0040] In the conveying system, the mover moves forward under the action of magnetic force; when braking is required, the specific coil is energized, and the mover obtains reverse acceleration, thereby achieving rapid braking. However, when the conveying system is powered off and shut down, the coil cannot be energized to achieve mover braking, which will cause the mover to be unable to stop quickly, making it easy for the mover to collide or derail.
[0041] Based on this, the embodiment of the present application proposes a linear transport system 1, which can realize rapid braking of the moving module 30 when the conveying system is powered off. Figure 1 The linear transport system 1 includes a base 10 , a stator module 20 , a mover module 30 and a brake module 40 .
[0042] The stator module 20 includes a stator body 21, a coil assembly 22 and a guide rail 23. The stator body 21 and the guide rail 23 are both mounted on the base 10. The coil assembly 22 is mounted on the stator body 21 and arranged in parallel with the guide rail 23. In some embodiments, the stator body 21 may include a straight stator unit and a curved stator unit, which are connected in sequence to arrange the stator body 21 into a closed moving track.
[0043] The stator body 21 can be made of rigid metal, such as aluminum or steel, so that the production cost can be reduced while ensuring that the stator body 21 has a high structural strength. The coil assembly 22 and the stator body 21 can be connected by at least one of welding, gluing, screwing, and plugging, which is not specifically limited in the embodiment of the present application.
[0044] The mover module 30 includes a mover body 31 and a limiting structure 32, and the limiting structure 32 is relatively fixed to the mover body 31. The mover body 31 includes a mover bracket 311 and a first permanent magnet array 312, the first permanent magnet array 312 is connected to the mover bracket 311, and is magnetically coupled with the coil assembly 22, and the mover bracket 311 is slidably matched with the guide rail 23. When the coil assembly 22 is powered, the magnetic field generated by the first permanent magnet array 312 and the magnetic field generated by the coil assembly 22 can interact to push the mover body 31 to produce translational motion, so that the mover module 30 can move along the extension direction of the coil assembly 22.
[0045] The connection method between the first permanent magnet array 312 and the mover bracket 311 includes but is not limited to screw fixation, clamp fixation, hot melt or injection molding fixation, press-in fixation, glue fixation, and double-sided tape fixation. It can be understood that the mover module 30 can be set to one or more, and the embodiment of the present application does not limit the specific number of the mover modules 30.
[0046] The brake module 40 includes a moving part 41, a reset part and a brake part 42. Figure 2 and Figure 3 , the moving part 41 is magnetically coupled with the coil assembly 22, and can be moved within the range of the limiting structure 32 by the magnetic force of the coil assembly 22. The moving part 41 is provided with a first matching portion 411, and the brake part 42 includes a brake part 422 and a second matching portion 421 connected to the brake part 422, and the brake part 422 is slidably matched with the limiting structure 32. In some structural forms, the moving part 41 includes a mounting seat 412 and a second permanent magnet array 413, and the second permanent magnet array 413 is connected to the mounting seat 412 and is magnetically coupled with the coil assembly 22. The mounting seat 412 is provided with the above-mentioned first matching portion 411. The connection method of the second permanent magnet array 413 and the mounting seat 412 includes but is not limited to screw fixation, clamp fixation, hot melt or injection molding glue fixation, press-in fixation, glue fixation, and double-sided adhesive fixation. Among them, the moving part 41 will move in the first direction under the magnetic force drive of the coil assembly 22. The reset member is used to drive the moving part 41 to move in the second direction. The first direction and the second direction are opposite.
[0047] Apply the technical solution of the embodiment of the present application: When the coil assembly 22 is not working, refer to Figure 4 and Figure 5, the braking portion 422 of the braking member 42 will be mechanically fixed to the guide rail 23. When the coil assembly 22 is working, both the moving member 41 and the movable body 31 will be subjected to magnetic force. The braking member 42 slides with the limiting structure 32, and the braking member 42 and the limiting structure 32 are relatively fixed in the extension direction of the coil assembly 22. At this time, the movable body 31 will be relatively fixed to the guide rail 23. Driven by the magnetic force of the coil assembly 22, the moving member 41 will first move in the first direction. During the movement of the moving member 41 in the first direction, the first matching portion 411 of the moving member 41 will also move in the first direction, and the second matching portion 421 of the braking member 42 slides against the first matching portion 411, so that the braking portion 422 can be driven to move in the direction of the guide rail 23 away from the moving member 411. After the braking portion 422 moves away from the guide rail 23, the movable module 30 can be released. Please refer to Figure 2 and Figure 3 , the mover module 30 can move in the first direction under the magnetic force of the coil assembly 22. When the coil assembly 22 is powered off, the magnetic force on the mover body 31 and the moving part 41 disappears, and the reset part drives the moving part 41 to move in the second direction. During the movement of the moving part 41 in the second direction, the first matching part 411 of the moving part 41 moves in the second direction at the same time, and the second matching part 421 of the brake part 42 slides against the first matching part 411, so that the brake part 422 can be driven to move toward the approaching guide rail 23 as the first matching part 411 moves, and the brake part 422 can be mechanically fixed to the guide rail 23.
[0048] Based on the linear transport system 1 of the embodiment of the present application, when the coil assembly 22 is powered on, the moving part 41 and the movable module 30 can be driven to move in the first direction at the same time. At this time, the moving part 41 will make the reset part have reset potential energy. When the coil assembly 22 is powered off, the reset part will drive the moving part 41 to move in the second direction. During the movement of the moving part 41 in the second direction, the first matching part 411 of the moving part 41 will move in the second direction at the same time, and the second matching part 421 of the brake part 42 slides against the first matching part 411, so that the brake part 422 can be driven to move toward the direction of the approaching guide rail 23 with the movement of the first matching part 411, so that the brake part 422 is mechanically fixed to the guide rail 23, so that the movable module 30 can be quickly braked, the collision or derailment of the movable module 30 can be prevented, and the safety of the linear transport system can be improved. The present application drives the moving part 41 to move in the first direction through the coil assembly 22 so that the reset part has reset potential energy. In this way, the original structure and power source of the conveying system can be used to realize the driving and resetting functions of the moving part 41 without the need for additional driving devices, thereby improving the overall efficiency and economy of the system. Moreover, the mechanical braking method adopted in the present application can reduce the dependence on power supply and increase the stability and reliability of the system. The brake module 40 of the present application moves independently, and the braking distance of the present application can be controlled by controlling the moving distance of the brake part 42 pushed by the reset part. In this way, the braking effect of the mover can be flexibly adjusted according to the specific situation.
[0049] For example, when the mover module 30 is running at a high speed, or when the mover module 30 transports a large amount or heavy goods, it is easily affected by the inertia effect. In these cases, a longer braking distance is required to enable the mover module 30 to stop safely. The present application can ensure that the power module has enough time to decelerate by extending the braking distance to avoid the rigid collision between the brake module 40 and the guide rail 23. When the mover module 30 is transported at a low speed, or when the number of mover modules 30 is relatively large and the arrangement is relatively dense, a shorter braking distance is required to stop the mover module 30 quickly. The present application can stop the power module quickly by shortening the braking distance.
[0050] It is further explained that the moving part 41 of the present application reciprocates in the first direction and the second direction, and the second direction and the second direction and the running direction of the mover module 30 are arranged in parallel. In this way, the braking distance arrangement direction is designed to be consistent with the running direction of the mover module 30, which can improve the flexibility of designing the braking distance. In detail, the movement distance of the mover module 30 is relatively long, so the length of the braking distance can be flexibly designed. If the braking distance is arranged in the up and down directions, when the braking distance needs to be designed to be longer, more vertical space will be occupied, and the influence of gravity on the brake needs to be considered. Compared with the form of setting the braking distance in the up and down directions, the present application can effectively utilize space and accurately control the length of the braking distance to meet the requirements under different working conditions.
[0051] There can be various assembly relationships between the brake module 40 and the mover module 30, which will be introduced in the following of this application.
[0052] In some of the embodiments, in the extension direction of the coil assembly 22, the moving part 41 is located on one side of the mover body 31. In this way, by adjusting the distance between the moving part 41 and the mover body 31 during the movement, the length of the braking distance can be adjusted. It should be noted that, based on the running direction of the mover module 30, the moving part 41 can be located on the front side of the mover body 31 or on the rear side of the mover body 31, and can be adaptively adjusted according to specific application needs and design requirements.
[0053] Specifically, when the moving part 41 is located at the front side of the mover body 31, under the magnetic drive of the coil assembly 22, the moving part 41 and the mover body 31 both move in the first direction, and at this time there will be a first spacing between the moving part 41 and the mover body 31, and under the drive of the reset member, the moving part 41 will move in the second direction, and at this time the moving part 41 will move in the direction close to the mover body 31. When the moving part 41 is located at the rear side of the mover body 31, during the process of the moving part 41 and the mover body 31 running in the first direction under the magnetic drive of the coil assembly 22, the moving part 41 and the mover body 31 have a second spacing, and under the drive of the reset member, the moving part 41 will move in the second direction, and at this time the moving part 41 will move away from the mover body 31. It can be understood that the first spacing is greater than the second spacing.
[0054] The limiting structure 32 can limit the range of the moving part 41, so that the distance between the moving part 41 and the mover body 31 during the movement can be adjusted by the limiting structure 32. In order to improve the stability of the limiting structure 32 on the moving part 41, please refer to Figure 8The limiting structure 32 includes a guide rod 321 and a limiting block 322. The limiting block 322 is connected to one side of the guide rod 321. The side of the guide rod 321 away from the limiting block 322 is connected to the mover body 31. The moving part 41 is sleeved on the guide rod 321. The limiting block 322 and the guide rod 321 jointly define a range for limiting the movement stroke of the moving part 41. Specifically, the moving part 41 reciprocates along the axial direction of the guide rod 321 to improve the stability of the moving part 41 and the mover body 31 during the relative movement. When the moving part 41 slides on the guide rod 321, the outer wall surface of the mover body 31 and the inner wall surface of the limiting block 322 will limit the running stroke of the moving part 41. In this way, the moving part 41 is prevented from detaching from the mover module 30 during the movement, which can ensure the stability of the relative movement of the moving part 41 and the mover body 31, thereby improving the stability of the brake module 40 in stopping the mover module 30.
[0055] Furthermore, the number of the guide rods 321 is two, and the mounting seat 412 includes a first assembly portion 4121 and a second assembly portion 4122, which are arranged at intervals and are both provided with a first matching portion 411, and the first assembly portion 4121 and the second assembly portion 4122 are respectively sleeved on one guide rod 321. In this way, the stability of the relative movement between the moving member 41 and the mover body 31 can be further improved, and the stability of the operation of the brake member 42 can also be improved.
[0056] In order to facilitate the adjustment of the braking distance, in some embodiments, the guide rod 321 and the movable bracket 311 can be threadedly connected, and the different positions of the guide rod 321 can be adjusted by threading to be relatively fixed to the movable bracket 311, so that the operating range of the moving part 41 can be adjusted, and then the braking distance of the brake module 40 can be adjusted.
[0057] It is further explained that the braking distance of the brake module 40 is associated with the distance of the sliding fit of the first matching part 411 and the second matching part 421. The first matching part 411 and the second matching part 421 have a certain inclination angle. When the inclination angle is large, the first matching part 411 and the second matching part 421 slide against each other, and the speed at which the brake member 42 moves in the direction of approaching and moving away from the guide rail 23 is faster, so that a smaller braking distance can be achieved. In this process, the movement stroke required by the moving part 41 will be smaller. When the inclination angle is small, the first matching part 411 and the second matching part 421 slide against each other, and the speed at which the brake member 42 moves in the direction of approaching and moving away from the guide rail 23 is slower, so that a larger braking distance can be achieved. In this process, the movement stroke required by the moving part 41 will be larger. In this application, adjusting the different positions of the guide rod 321 to be relatively fixed with the mover bracket 311 is to adapt to the movement stroke of the moving part 41, and indirectly adjusting the braking distance of the brake module 40 is not directly adjusting the braking distance of the brake module 40.
[0058] In some of these embodiments, please refer again to Figure 8 , a limiting hole 323 is provided on the limiting block 322, and the braking part 422 may be rod-shaped, and the braking part 422 may be slidably arranged in the limiting hole 323, so as to improve the stability of the braking part 422 approaching or away from the guide rail 23. Considering the smoothness of the braking part 422 sliding in the limiting hole 323, a bearing may be installed on the hole wall of the limiting hole 323, so as to reduce the friction between the braking part 422 and the limiting hole 323. Of course, in other embodiments, the braking part 422 may be block-shaped, and the limiting block 322 may be provided with at least two limiting surfaces, and the movement direction of the braking part 422 may be limited by the limiting surfaces, so as to improve the stability of the braking part 422 approaching or away from the guide rail 23.
[0059] In some other embodiments, an avoidance groove can be provided on the mover bracket 311, and the moving part 41 is embedded in the avoidance groove and slidably arranged in the avoidance groove, and the opposite sides of the avoidance groove define the range of travel that limits the movement of the moving part 41, so that the avoidance groove can form part of the limiting structure 32. In this embodiment, the brake module 40 can be installed in a hidden manner to reduce the possibility of the moving part 41 being interfered with by the outside, making the system more stable and reliable, extending the service life of the equipment, and also effectively utilizing the space. The above-mentioned limiting hole 323 can be opened on the wall of the mover bracket 311, and the limiting hole 323 connects the avoidance groove and the external space. Here, the present application does not limit the specific installation method of the brake module 40 and the mover module 30 and the specific form of the limiting structure 32.
[0060] The reset member of the present application can have various forms and installation positions. In order to improve the stability of the reset member driving the moving member 41 to move, please refer to Figure 5 The reset member can be a spring 43, which can play the role of buffering, shock absorption, vibration reduction, etc., to protect the stability and safety of the system. In addition, the spring 43 has a simple structure and is easy to manufacture and install.
[0061] In some connection modes, the spring 43 can be a compression spring, which is sleeved on the guide rod 321 and abuts against the moving part 41 and the limit block 322 on opposite sides. When the moving part 41 moves in the first direction under the drive of the magnetic force, the magnetic force will be greater than the elastic force of the spring 43, and the compression spring will be compressed. When the magnetic force disappears, the compression spring releases elastic potential energy to move the moving part 41 in the second direction. Of course, after the moving part 41 moves into place, the spring 43 can still retain potential energy, that is, during the reciprocating motion of the moving part 41, the compression spring is always compressed, thereby improving the stability of the operation of the moving part 41 driven by the reset member.
[0062] The spring 43 can also be a tension spring, which is sleeved on the guide rod 321 and connected to the mover bracket 311 and the moving part 41 on opposite sides. When the moving part 41 moves in the first direction driven by the magnetic force, the magnetic force will be greater than the elastic force of the tension spring, and the tension spring will be stretched. When the magnetic force disappears, the tension spring releases elastic potential energy to move the moving part 41 in the second direction. Of course, after the moving part 41 moves into place, the tension spring can still retain potential energy, that is, during the reciprocating motion of the moving part 41, the tension spring is always stretched, thereby improving the stability of the reset member driving the moving part 41 to operate.
[0063] Of course, in some other embodiments, the reset member may also include a first magnetic member and a second magnetic member. When the first magnetic member is installed on the moving member 41 and the second magnetic member is installed on the limit block 322, the first magnetic member and the second magnetic member may be magnets of the same sex, and the reset function is achieved through the magnetic force of like sex repelling each other. When the first magnetic member is installed on the moving member 41 and the second magnetic member is installed on the mover bracket 311, the first magnetic member and the second magnetic member may be magnets of opposite sex, and the reset function is achieved through the magnetic force of opposite sex attracting each other. Here, the present application does not make specific restrictions on the form and installation position of the reset member.
[0064] In order to improve the stability of the sliding abutment between the first matching portion 411 and the second matching portion 421, please refer to Figures 2 to 7 In the embodiment of the present application, the first matching portion 411 is a guide groove, and the second matching portion 421 is a guide rod, and the guide rod and the guide groove are slidably matched. The sliding match between the guide groove and the guide rod can effectively enhance the stability between the two, prevent the brake member 42 from deflecting or swinging during the movement, and improve the accuracy and stability of the system. Of course, in some other embodiments, the first matching portion 411 and the second matching portion 421 can be wedge-shaped surfaces, and relative sliding is achieved through the matching and abutment of the wedge-shaped surfaces. Here, the present application does not limit the specific form of the first matching portion 411 and the second matching portion 421.
[0065] The mechanical fixation of the brake part 422 and the guide rail 23 can be in various forms. In some of the embodiments, please refer to Figure 1 The guide rail 23 is provided with a plurality of brake holes 24 arranged at intervals. It can be understood that the plurality of brake holes 24 are arranged at a certain interval, but such intervals are not necessarily uniform and can be adjusted according to the braking requirements. During the movement of the moving member 41 along the second direction, the brake portion 422 can be inserted into the brake hole 24. Please refer to Figures 5 to 7, the braking part 422 is inserted into the braking hole 24, so as to be relatively fixed with the guide rail 23, thereby braking the movable module 30. If the coil assembly 22 is energized, and the moving part 41 moves in the first direction under the magnetic drive of the coil assembly 22, the braking part 422 will be separated from the braking hole 24 as the moving part 41 moves, thereby releasing the movable module 30, so that the movable module 30 can move in the first direction under the magnetic drive of the coil assembly 22. In this process, the reset part will have reset potential energy. When power is not applied to the coil assembly 22, the reset part will drive the movable part 41 to move in the second direction, thereby driving the braking part 422 to approach the guide rail 23 to be inserted into the braking hole 24 again. During the movement of the movable part 41, the braking part 42 will be inserted into the nearest braking hole 24 in the first direction to achieve mechanical fixation with the guide rail 23.
[0066] During the process of mechanically fixing the brake member 42 and the guide rail 23, when the brake portion 422 is inserted into the brake hole 24, the brake can be applied immediately, ensuring the timeliness and accuracy of the brake. If the brake portion 422 is not inserted into the brake hole 24 but abuts against the guide rail 23, the system will apply the brake at the next brake hole 24. By arranging the brake hole 24 at an appropriate position, it can be ensured that the system can respond quickly when stopping or decelerating is required, thereby improving the safety of the equipment operation.
[0067] In some embodiments, the braking portion 422 has a friction surface. When the moving part 41 moves along the second direction, the second matching portion 421 drives the friction surface to come into frictional contact with the guide rail 23 under the action of the first matching portion 411. The contact of the friction surface can provide a controllable braking force. By adjusting the matching between the second matching portion 421 and the first matching portion 411 to adjust the force of the friction surface acting on the guide rail 23, precise control of the braking force can be achieved, thereby making the braking process more reliable and flexible. Since the friction surface has a certain friction coefficient, a precise braking effect can be achieved. The frictional contact between the braking portion 422 and the guide rail 23 can stop or decelerate the moving part 41 in a relatively short time, thereby ensuring the rapid response and accuracy of the braking process.
[0068] As for how to form the friction surface, processing operations such as grinding, spraying, coating, etc. can be performed on the surface of the braking part 422, so as to change the surface characteristics of the braking part 422 and form the friction surface.
[0069] In order to improve the stability of the moving module 30 running on the guide rail 23, the moving body 31 includes a plurality of rollers 33, and two adjacent rollers 33 are installed at intervals on the moving bracket 311 and slide with the guide rail 23. Fig. 9Among the at least two rollers 33 located on one side of the guide rail 23, the spacing between the axes of adjacent rollers 33 is a first distance L1; among the at least two rollers 33 located on the other side of the guide rail 23, the spacing between the axes of adjacent rollers 33 is a second distance L2; the first distance L1 is smaller than the second distance L2.
[0070] It should be noted that the curvature of the curved inner side surface of the guide rail 23 is the same everywhere. When the mover module 30 moves along the guide rail 23, the two rollers 33 on the left side always keep in contact with the curved inner side surface, ensuring that they can roll along the curved inner side surface of the guide rail 23. In order to ensure that at least one roller 33 on the right side is in contact with the guide rail 23 and rolls along the curved outer side surface of the guide rail 23, the spacing between the two rollers 33 on the right side can be set smaller. In this way, at least three rollers 33 will be in contact with the guide rail 23 to form a stable triangular structure, which improves the stability of the mover module 30 when running on the guide rail 23.
[0071] It is understandable that the number of rollers 33 is not limited to 4, but may also be 5, 6, etc. The number of rollers 33 located on the inner side of the guide rail 23 may be the same as or different from the number of rollers 33 located on the outer side of the guide rail 23. For example, the number of rollers 33 located on the inner side of the guide rail 23 is 2, and the number of rollers 33 located on the outer side of the guide rail 23 is 3.
[0072] The guide rail 23 can be installed in a variety of positions. In order to make rational use of space, the guide rail 23 is located at the bottom of the movable module 30 and the brake module 40. In this embodiment, the moving part 41 will drive the brake part 42 to move in the up and down directions to move closer to or away from the guide rail 23. Of course, the guide rail 23 can also be set to be located on the side of the movable module 30 away from the stator module 20. In this embodiment, the moving part 41 will drive the brake part 42 to move in the horizontal direction to move closer to or away from the guide rail 23. The movement direction of the brake part 42 can be changed by adapting the extension direction of the first matching part 411 and the second matching part 421. Here, the present application does not make any specific restrictions on the installation position of the guide rail 23.
[0073] The above-mentioned first permanent magnet array 312 and second permanent magnet array 413 may include at least one magnet module arranged along the extension direction of the coil assembly 22. Multiple magnet modules are detachably connected to the mover bracket 311 or the mounting seat 412 respectively. It can be understood that the connection between each magnet module and the mover bracket 311 or the mounting seat 412 is independent, that is, each magnet module can be disassembled and assembled from the mover bracket 311 or the mounting seat 412 separately. The magnet module may include four permanent magnets arranged along the extension direction of the coil assembly 22. The four permanent magnets may all be ordinary magnets or strong magnets, and their arrangement may be NSNS or SNSN. The multiple permanent magnets in the magnet module are arranged in a Halbach Array. It is understandable that the Halbach array is a magnetic structure that can generate a strong magnetic field with a small number of permanent magnets. The Halbach array can gather magnetic lines of force on one side of the magnet and weaken the magnetic lines of force on the other side of the magnet, thereby enhancing the strength of the magnetic field generated by the magnet module on the basis of the number of permanent magnets in the magnet module remaining unchanged, so as to obtain a more ideal unilateral magnetic field. It is understandable that the side with denser magnetic lines of force in the Halbach array should be arranged close to the coil assembly 22 to further enable the mover module 30 to obtain a greater driving force.
[0074] The same or similar numbers in the drawings of this embodiment correspond to the same or similar parts; in the description of the present utility model, it should be understood that if the terms "upper", "lower", "left", "right" and the like indicate directions or positional relationships based on the directions or positional relationships shown in the drawings, it is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, the terms describing the positional relationship in the drawings are only used for illustrative purposes and cannot be understood as a limitation on the present utility model. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.
[0075] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A linear transport system (1), characterized in that: include: A stator module (20) comprises a coil assembly (22) and a guide rail (23), wherein the guide rail (23) and the coil assembly (22) are arranged in parallel; A mover module (30), comprising a mover body (31) and a limiting structure (32) fixed relatively to the mover body (31), wherein the mover body (31) is slidably connected to the guide rail (23) and is magnetically coupled to the coil assembly (22) so as to move along an extension direction of the coil assembly (22) under the drive of the coil assembly (22); as well as A brake module (40) comprises a moving part (41), a reset part and a brake part (42); the moving part (41) is magnetically coupled with the coil assembly (22) and can be moved within the range of the limiting structure (32) by the magnetic force of the coil assembly (22); the moving part (41) is provided with a first matching part (411), the brake part (42) comprises a brake part (422) and a second matching part (421) connected to the brake part (422), and the brake part (422) is slidably matched with the limiting structure (32); In which, when the moving part (41) moves along the first direction driven by the magnetic force of the coil assembly (22), the first matching part (411) can slide against the second matching part (421), and drive the braking part (422) to move in a direction away from the guide rail (23) through the second matching part (421) to release the movable module (30); the reset part is used to drive the moving part (41) to move in the second direction, and slide against the second matching part (421) through the first matching part (411) to drive the braking part (422) to move in a direction approaching the guide rail (23), while being mechanically fixed to the guide rail (23), and the first direction and the second direction are opposite.
2. The linear transport system (1) according to claim 1, characterized in that In the extension direction of the coil assembly (22), the moving part (41) is located on one side of the mover body (31).
3. The linear transport system (1) according to claim 2, characterized in that The limiting structure (32) comprises a guide rod (321) and a limiting block (322) connected to the guide rod (321); a side of the guide rod (321) away from the limiting block (322) is connected to the mover body (31); the moving part (41) is sleeved on the guide rod (321); and the limiting block (322) and the guide rod (321) jointly define the range for limiting the moving stroke of the moving part (41).
4. The linear transport system (1) according to claim 3, characterized in that The limiting block (322) is provided with a limiting hole (323), and the braking portion (422) is slidably arranged in the limiting hole (323) so as to be able to approach the guide rail (23) or to move away from the guide rail (23).
5. The linear transport system (1) according to claim 3, characterized in that The reset member is connected to the moving member (41) and the limit block (322); or, The resetting member is connected to the mover body (31) and the moving member (41).
6. The linear transport system (1) according to claim 5, characterized in that The reset element is a spring (43).
7. The linear transport system (1) according to claim 3, characterized in that The first matching portion (411) is a guide groove, and the second matching portion (421) is a guide rod, and the guide rod is slidably matched with the guide groove.
8. The linear transport system (1) according to claim 7, characterized in that The number of the guide rods (321) is two, and the moving part (41) comprises a first assembly part (4121) and a second assembly part (4122), the first assembly part (4121) and the second assembly part (4122) are arranged at intervals and are both provided with the guide groove, and the first assembly part (4121) and the second assembly part (4122) are respectively sleeved on one of the guide rods (321).
9. The linear transport system (1) according to claim 1, characterized in that The guide rail (23) is located at the bottom of the mover module (30) and the brake module (40).
10. The linear transport system (1) according to any one of claims 1 to 9, characterized in that The guide rail (23) is provided with a plurality of braking holes (24) arranged at intervals, and the braking portion (422) can be inserted into the braking hole (24) when the moving member (41) moves along the second direction.
11. The linear transport system (1) according to any one of claims 1 to 9, characterized in that The braking portion (422) has a friction surface, and when the moving member (41) moves along the second direction, the second matching portion (421) drives the friction surface to come into frictional contact with the guide rail (23) under the action of the first matching portion (411).
12. The linear transport system (1) according to any one of claims 1 to 9, characterized in that The mover body (31) comprises a mover support (311) and a first permanent magnet array (312); the first permanent magnet array (312) is connected to the mover support (311) and is magnetically coupled to the coil assembly (22); the mover support (311) is slidably arranged on the guide rail (23).
13. The linear transport system (1) according to any one of claims 1 to 9, characterized in that The moving part (41) comprises a mounting seat (412) and a second permanent magnet array (413); the second permanent magnet array (413) is connected to the mounting seat (412) and is magnetically coupled to the coil assembly (22).
14. The linear transport system (1) according to any one of claims 1 to 9, characterized in that The mover body (31) comprises a roller (33), and the roller (33) is slidably matched with the guide rail (23).