Non-stop automatic belt splicing mechanism
By introducing cache components and traction cutting components into the unstopped automatic belt coupling mechanism of the winder, the unstopped belt coupling problem caused by the accuracy of the coil diameter sensor in the prior art is solved, and the substrate and spare materials are realized The accurate bonding of the roll improves the efficiency of changing the roll and connecting straps.
Patent Information
- Application Number
- CN202420076770.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-11
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-01-11
AI Technical Summary
The automatic belt coupling mechanism of the existing winding machine is unwinding and does not stop. Due to the accuracy of the coil diameter sensor, the linear speed deviation of the spare material roll surface is unable to match the belt speed of the substrate, resulting in the unsuccessful belt coupling and reduced replacement. Efficiency of the reel strap.
A non-stop automatic belting mechanism is designed, including a cache assembly and a traction cutting assembly. The buffering component realizes the buffering and accurate release of the substrate through the sliding buffering roller and the fixed buffering roller. The traction cutting component uses the traction mobile drive and the cutter drive, combined with camera detection, to ensure that the substrate is accurately pressed to the patch of the spare material roll. Glue position.
Through the design of the cache component, the accurate buffering and release of the substrate is achieved, ensuring that the substrate is accurately bonded to the tape of the spare roll, avoiding the unsuccessful connection and improving the success rate and efficiency of the reel replacement and connection.
Smart Images

Figure CN222453951U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of lithium battery manufacturing, in particular to a non-stop automatic belt splicing mechanism. Background Art
[0002] At present, the automatic tape splicing mechanism of the winding machine that does not stop unwinding generally includes a frame and a traction and cutting assembly arranged on the frame. The traction and cutting assembly is used to pull the unwound substrate of the main material roll to a position close to the spare material roll, press the substrate to the glue-applying position of the spare material roll, and cut the substrate. In actual application, the first unwinding shaft for installing the main material roll and the second unwinding shaft for installing the spare material roll are respectively arranged on the front side of the frame and are located between the traction and cutting assemblies. The traction and cutting assembly is close to the main material roll. When the main material roll is driven to rotate by the first unwinding shaft to unwind the main material roll normally, the substrate of the main material roll (the substrate is, for example, a diaphragm, an electrode, etc.) passes over the traction and cutting assembly. When the substrate of the main material roll is about to be released and is in an empty roll state, the spare material roll is driven to rotate by the second unwinding shaft and the diameter of the spare material roll is detected by the roll diameter sensor to calculate the spare material roll. Using the linear speed of the material roll surface, the substrate is pulled to a position close to the spare material roll through the traction and cutting assembly, and then the second unwinding shaft drives the spare material roll to accelerate the rotation according to the calculated linear speed of the spare material roll surface, so that the linear speed of the spare material roll surface matches the tape feeding speed of the substrate, and then according to the gluing position of the spare material roll detected by the camera, the traction and cutting assembly is controlled to press the substrate to the gluing position of the spare material roll, so that the substrate and the tape of the spare material roll can be bonded together, and then the substrate is cut off by the traction and cutting assembly, thus completing the roll change and tape splicing.
[0003] In the above structure, due to the accuracy problem of the roll diameter sensor, the calculated linear speed of the surface of the spare material roll will have deviations, and thus it is impossible to ensure that the linear speed of the surface of the spare material roll matches the tape feeding speed of the substrate, resulting in the traction and cutting component being unable to accurately press the substrate to the gluing position of the spare material roll, so that the substrate and the tape of the spare material roll cannot be accurately bonded together, resulting in unsuccessful splicing, which reduces the efficiency of reel changing and splicing. Utility Model Content
[0004] In order to overcome the deficiencies of the prior art, the utility model provides an automatic tape splicing mechanism without stopping the machine, which ensures the success rate of tape splicing and improves the efficiency of tape splicing during roll changing.
[0005] The technical solution adopted by the utility model to solve its technical problems is:
[0006] A non-stop automatic belt splicing mechanism comprises a frame and a traction and cutting assembly arranged on the frame, characterized in that it also comprises a cache assembly located on the left side of the traction and cutting assembly, the cache assembly comprising a cache moving drive member arranged on the front side of the frame, N sliding cache rollers and N+1 fixed cache rollers, the N sliding cache rollers are arranged in sequence from left to right and are respectively arranged on the side of the cache moving drive member away from the frame, the N+1 fixed cache rollers are arranged in sequence from left to right and are respectively arranged on the front side of the frame, the N+1 fixed cache rollers are located below the cache moving drive member, the N sliding cache rollers and the N+1 fixed cache rollers are staggered up and down, the cache moving drive member is used to drive the N sliding cache rollers to move up and down, and N is a positive integer greater than or equal to 1.
[0007] As a preferred technical solution, the cache moving drive member includes a cache mounting seat, a cache motor and a synchronous belt unit; the cache mounting seat is arranged on the front side of the frame, a connecting plate is provided at the top of the cache mounting seat, the connecting plate portion protrudes from the side of the cache mounting seat away from the frame, the cache motor is arranged at the top of the connecting plate, the synchronous belt unit includes a driving wheel, a driven wheel and a synchronous belt, the output shaft of the cache motor is connected with a transmission shaft, the end of the transmission shaft away from the cache motor is rotatably arranged at the top of the connecting plate, the driving wheel is sleeved on the outer circumference of the transmission shaft, the driven wheel is rotatably arranged on the side of the cache mounting seat away from the frame, the driven wheel is located below the driving wheel and close to the bottom end of the cache mounting seat, the synchronous belt is sleeved on the outer circumference of the driving wheel and the driven wheel, the synchronous belt is arranged through the through hole of the connecting plate, a cache mounting plate is slidably arranged on the side of the cache mounting seat away from the frame, the cache mounting plate is connected to the synchronous belt, and the N sliding cache rollers are respectively arranged on the side of the cache mounting plate away from the cache mounting seat.
[0008] As a preferred technical solution, a cache fixing plate is provided on the front of the frame at a position below the cache mounting seat, and the N+1 fixed cache rollers are respectively arranged on a side of the cache fixing plate away from the frame.
[0009] As a preferred technical solution, the cache mounting plate is slidably provided on the side of the cache mounting seat away from the frame through a slide rail assembly, and the slide rail assembly includes a slide rail and a slider, the slide rail is provided on the side of the cache mounting seat away from the frame, the slide rail and the synchronous belt are provided in parallel left and right, the slider is provided on the side of the cache mounting plate close to the cache mounting seat, and the slider is slidably matched with the slide rail and can slide up and down along the slide rail.
[0010] As a preferred technical solution, the traction and cutting assembly includes a traction and movement drive member, a traction and rotation drive member, an adapter, a swing arm, a traction roller, a cutter drive member and a cutter; the traction and movement drive member is arranged on the back of the frame, the traction and rotation drive member is arranged at the top of the traction and movement drive member, the frame has a space running through the front and back of the frame, the adapter is arranged through the space, one end of the adapter is connected to the output shaft of the traction and rotation drive member, the other end of the adapter is connected to one end of the swing arm, the swing arm is located in front of the frame, the swing arm and the frame are arranged in parallel front and back, the other end of the swing arm is connected to the traction roller, the cutter drive member and the cutter are both arranged in the traction roller, the cutter is located above the cutter drive member and connected to the output shaft of the cutter drive member, the top of the traction roller is provided with a through hole corresponding to the cutter, and the cutter drive member is used to drive the cutter to move in a direction close to or away from the through hole, so that the cutting portion of the cutter can extend from the through hole to the outside of the traction roller or retract into the traction roller.
[0011] As a preferred technical solution, the traction movable drive component is a linear module; the traction rotating drive component includes a traction mounting seat, a traction reducer and a traction motor, the traction mounting seat is arranged at the top of the traction movable drive component, the traction reducer is arranged at the top of the traction mounting seat, the traction motor is arranged at the end of the traction reducer away from the frame, the output shaft of the traction motor is connected to the input shaft of the traction reducer, and one end of the adapter is connected to the output shaft of the traction reducer.
[0012] As a preferred technical solution, the cutter drive comprises at least two cutter cylinders, the two cutter cylinders are spaced apart along the axial direction of the traction roller and are located below the cutter, and the cutter is connected to the output shafts of the two cutter cylinders.
[0013] As a preferred technical solution, the traction roller includes a traction roller shaft and a traction roller cylinder rotatably mounted on the outer periphery of the traction roller shaft, the other end of the swing arm is connected to the traction roller shaft, the cutter drive member and the cutter are both arranged in the traction roller shaft, the top end of the traction roller shaft is provided with a top opening, the top opening is connected to the interior of the traction roller shaft, the top end of the traction roller cylinder is provided with the through hole, and the through hole is connected to the top opening.
[0014] As a preferred technical solution, the sliding cache roller and the fixed cache roller both include a cache roller shaft and a cache roller cylinder rotatably mounted on the outer circumference of the cache roller shaft, the cache roller shafts of the N sliding cache rollers are respectively arranged on a side of the cache mounting plate away from the cache mounting seat, and the cache roller shafts of the N+1 fixed cache rollers are respectively arranged on a side of the cache fixing plate away from the frame.
[0015] As a preferred technical solution, it also includes a roller assembly, which includes a first roller, a second roller and a third roller, the first roller, the second roller and the third roller are respectively arranged on the front side of the frame, the first roller, the second roller and the third roller are located to the right of the cache assembly and below the traction and cutting assembly, and the first roller, the second roller and the third roller are arranged in sequence from left to right.
[0016] The beneficial effect of the utility model is that the utility model provides a buffer component, and when the substrate of the main material roll is unrolled normally, the substrate can be buffered by the sliding buffer roller and the fixed buffer roller. When the substrate of the main material roll is about to be released and is in an empty roll state, the main material roll stops rotating, and the sliding buffer roller is driven downward by the buffer moving drive member to release the buffered substrate. At the same time, the buffered substrate is pulled to a position close to the spare material roll by the traction and cutting component, and the moving speed of the buffered substrate is controlled to match the rotation speed of the spare material roll. In this way, after the buffered substrate is pulled to a position close to the spare material roll by the traction and cutting component, and then in conjunction with the tape position of the spare material roll detected by the camera, the buffered substrate can be accurately pressed to the gluing position of the spare material roll by the traction and cutting component, so that the buffered substrate and the tape on the spare material roll are accurately bonded together, and the situation of unsuccessful tape splicing will not occur, thereby ensuring the success rate of tape splicing and improving the efficiency of roll changing and tape splicing. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The utility model is further described below in conjunction with the accompanying drawings and embodiments.
[0018] Figure 1 This is a structural schematic diagram of a non-stop automatic belt splicing mechanism provided by an embodiment of the utility model;
[0019] Figure 2 yes Figure 1 The schematic diagram of the main view of the automatic belt splicing mechanism without stopping the machine is shown;
[0020] Figure 3 yes Figure 1 The structural schematic diagram of the non-stop automatic tape splicing mechanism wherein the traction roller presses the substrate to the glue-applying position of the spare material roll;
[0021] Figure 4 yes Figure 3The front view schematic diagram of the traction roller of the non-stop automatic tape splicing mechanism pressing the substrate to the glue-applying position of the spare material roll;
[0022] Figure 5 yes Figure 1 The schematic structural diagram of the buffer assembly of the non-stop automatic belt-splitting mechanism shown;
[0023] Figure 6 yes Figure 1 The structural schematic diagram of the traction and rotation driving member of the non-stop automatic belt splicing mechanism is shown;
[0024] Figure 7 yes Figure 1 The schematic diagram of the structure of the adapter, swing arm, roller shaft of the traction roller, cutter drive member and cutter of the automatic belt splicing mechanism without stopping the machine is shown;
[0025] Figure 8 yes Figure 7 The diagram shown is a top view of the adapter, swing arm, roller shaft of the traction roller, cutter drive component and cutter of the non-stop automatic belt splicing mechanism. DETAILED DESCRIPTION
[0026] The following will clearly and completely describe the concept, specific structure and technical effects of the utility model in combination with the embodiments and drawings, so as to fully understand the purpose, characteristics and effects of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments of the utility model, other embodiments obtained by technicians in this field without creative work are all within the scope of protection of the utility model. In addition, all the connection / connection relationships involved in the patent do not refer to the direct connection of components, but refer to the formation of a better connection structure by adding or reducing connection accessories according to the specific implementation situation. The various technical features in the creation of the utility model can be combined interchangeably without conflicting with each other.
[0027] Please refer to Figure 1 An embodiment of the utility model provides an automatic belt splicing mechanism without stopping the machine, including a frame 10 and a buffer component, a traction and cutting component and a roller component arranged on the frame 10.
[0028] Combination Figure 5As shown, the cache assembly is used to cache the substrate 100, and the substrate 100 is, for example, a diaphragm, a pole piece, etc. The cache assembly is located to the left of the traction and cutting assembly. The cache assembly includes a cache mobile drive 21, N sliding cache rollers 22, and N+1 fixed cache rollers 23 arranged on the front of the frame 10. N is a positive integer greater than or equal to 1. The N sliding cache rollers 22 are respectively arranged on the side of the cache mobile drive 21 away from the frame 10, and the N sliding cache rollers 22 are arranged in sequence from left to right. The sliding cache roller 22 is arranged vertically with the cache mobile drive 21. The N+1 fixed cache rollers 23 are respectively arranged on the front of the frame 10, and the N+1 fixed cache rollers 23 are arranged in sequence from left to right, and the N+1 fixed cache roller 23 is located below the cache mobile drive 21. The N sliding cache rollers 22 and the N+1 fixed cache rollers 23 are staggered up and down. The fixed cache roller 23 is arranged vertically with the frame 10. The buffer moving driving member 21 is used to drive N sliding buffer rollers 22 to move up and down. In this embodiment, N is 2, and it can be understood that N can also be, for example, 1, 3, etc., and can be set according to actual conditions.
[0029] Specifically, the cache moving driving member 21 includes a cache mounting seat 211 , a cache motor 212 and a synchronous belt unit.
[0030] The cache mount 211 is arranged on the front of the rack 10, and the length direction of the cache mount 211 is the same as the height direction of the rack 10. A connecting plate 211a is arranged at the top of the cache mount 211, and the connecting plate 211a partially protrudes from the side of the cache mount 211 away from the rack 10.
[0031] The cache motor 212 is disposed on the top of the connecting plate 211 a through a cache motor seat 2121 .
[0032] The synchronous belt unit includes a driving wheel (not shown in the figure), a driven wheel 213 and a synchronous belt 214. The output shaft 2122 of the cache motor 212 is connected to a transmission shaft (not shown in the figure), and the end of the transmission shaft away from the cache motor 212 is rotatably arranged on the top of the connecting plate 211a through a bearing seat. The driving wheel is sleeved on the outer periphery of the transmission shaft. The driven wheel 213 is rotatably arranged on the side of the cache mounting seat 211 away from the frame 10, and the driven wheel 213 is located below the driving wheel and close to the bottom end of the cache mounting seat 211. In this embodiment, a driven wheel fixing seat 2131 is provided at a position close to the bottom end of the cache mounting seat 211 on the side of the cache mounting seat 211 away from the frame 10, a mounting position is provided at the top end of the driven wheel fixing seat 2131, a first hole position and a second hole position are provided at the left inner wall and the right inner wall of the mounting position, respectively, and both ends of the connecting shaft 2132 are rotatably arranged in the first hole position and the second hole position, respectively, the driven wheel 213 is located in the mounting position and the driven wheel 213 partially protrudes from the top end of the driven wheel fixing seat 2131, and the driven wheel 213 is sleeved on the outer periphery of the connecting shaft 2132. The synchronous belt 214 is sleeved on the outer periphery of the driving wheel and the driven wheel 213, and the synchronous belt 214 is arranged to pass through the through hole of the connecting plate 211a. A cache mounting plate 2112 is slidably disposed on one side of the cache mounting seat 211 away from the frame 10, and the cache mounting plate 2112 is connected to the synchronous belt 214. N sliding cache rollers 22 are respectively disposed on one side of the cache mounting plate 2112 away from the cache mounting seat 211. The cache motor 212 is used to drive the transmission shaft to rotate, thereby driving the driving wheel to rotate, and under the rotation of the driven wheel 213 and the synchronous belt 214, the cache mounting plate 2112 can be driven to slide up and down, thereby driving the N sliding cache rollers 22 to move up and down.
[0033] In this embodiment, a fixed seat 2111 is provided at the top of the connecting plate 211a, and the fixed seat 2111 is connected to the left end of the cache motor seat 2121. The driving wheel, the bearing seat and the transmission shaft are located in the fixed seat 2111. The fixed seat 2111 is provided to protect the driving wheel and the bearing seat.
[0034] In this embodiment, the cache mounting plate 2112 is slidably provided on the side of the cache mounting seat 211 away from the frame 10 through a slide rail assembly. The slide rail assembly includes a slide rail 2113 and a slider. The slide rail 2113 is provided on the side of the cache mounting seat 211 away from the frame 10. The length direction of the slide rail 2113 is the same as the length direction of the cache mounting seat 211. The slide rail 2113 and the synchronous belt 214 are provided in parallel to each other. The slider is provided on the side of the cache mounting plate 2112 close to the cache mounting seat 211. The slider is slidably matched with the slide rail 2113 and can slide up and down along the slide rail 2113. There are two slide rails 2113, and the synchronous belt 214 is located between the two slide rails 2113. The number of sliders corresponds to the number of slide rails 2113, which is also two. It can be understood that the number of slide rails 2113 and sliders can be set according to actual conditions.
[0035] In this embodiment, a cache fixing plate 231 is provided on the front of the frame 10, and the cache fixing plate 231 is located below the cache mounting seat 211 of the cache moving drive member 21, and N+1 fixed cache rollers 23 are respectively arranged on the side of the cache fixing plate 231 away from the frame 10.
[0036] In this embodiment, the sliding buffer roller 22 and the fixed buffer roller 23 both include a buffer roller shaft 221 and a buffer roller 222 rotatably sleeved on the outer periphery of the buffer roller shaft 221. The buffer roller shaft 221 of the sliding buffer roller 22 is arranged on the side of the buffer mounting plate 2112 away from the buffer mounting seat 211. The buffer roller shaft 221 of the fixed buffer roller 23 is arranged on the side of the buffer fixing plate 231 away from the frame 10. A buffer bearing is respectively arranged in both ends of the buffer roller 222, and the buffer bearing is sleeved on the outer periphery of the buffer roller shaft 221 to provide support for the rotation of the buffer roller 222. In actual application, the substrate 100 passes over the buffer roller 222, and the substrate 100 is supported by the rotatable buffer roller 222, so as to facilitate the tape running of the substrate 100.
[0037] Combination Figures 6 to 8 As shown, the traction and cutting assembly includes a traction moving drive member (not shown in the figure), a traction rotating drive member, an adapter 32, a swing arm 33, a traction roller 34, a cutter drive member and a cutter 36.
[0038] The traction movement driving member is arranged on the back of the frame 10. In this embodiment, the traction movement driving member is a linear module, and the linear module is an existing structure, and its structure is not described in detail here.
[0039] The traction rotation drive member is arranged at the top of the traction movement drive member. The traction movement drive member is used to drive the traction rotation drive member to move left and right. The frame 10 has a space 11 that runs through the front and back of the frame 10. The length direction of the space 11 is the same as the length direction of the frame 10. The space 11 is located to the right of the cache assembly. The adapter 32 is arranged through the space 11. One end of the adapter 32 is connected to the output shaft of the traction rotation drive member, and the other end of the adapter 32 is connected to one end of the swing arm 33. The swing arm 33 is located in front of the frame 10. The swing arm 33 is arranged parallel to the frame 10 front and back, and the other end of the swing arm 33 is connected to the traction roller 34. The traction roller 34 is arranged vertically to the swing arm 33. The left and right movement of the traction rotation drive member can drive the adapter 32 to move left and right between the two ends of the space 11, thereby driving the swing arm 33 to move left and right, and further driving the traction roller 34 to move left and right. The traction rotation drive is used to drive the adapter 32 to rotate left and right, thereby driving the swing arm 33 to rotate left and right around the axis of the adapter 32, and the traction roller 34 can move synchronously with the swing arm 33. The cutter drive and the cutter 36 are both arranged in the traction roller 34. The length direction of the cutter 36 is the same as the axial direction of the traction roller 34. The cutter 36 is located above the cutter drive and is connected to the output shaft of the cutter drive. The top of the traction roller 34 is provided with a through hole 341 corresponding to the cutter 36 (see Figure 1 ), the length direction of the through hole 341 is the same as the axial direction of the traction roller 34, and the cutter driving member is used to drive the cutter 36 to move toward or away from the through hole 341, so that the cutting portion 361 of the cutter 36 extends from the through hole 341 to the outside of the traction roller 34 or retracts into the traction roller 34. The cutter driving member and the cutter 36 can move synchronously with the traction roller 34.
[0040] In this embodiment, the traction rotation drive member includes a traction mounting seat 311, a traction reducer 313 and a traction motor 312. The traction mounting seat 311 is arranged at the top of the traction movement drive member. The traction reducer 313 is arranged at the top of the traction mounting seat 311, and the traction motor 312 is arranged at the end of the traction reducer 313 away from the frame 10, and the input shaft of the traction motor 312 is connected to the output shaft of the traction reducer 313. The output shaft of the traction motor 312 faces the frame 10. One end of the adapter 32 is connected to the output shaft of the traction reducer 313. The traction movement drive member is used to drive the traction mounting seat 311 to move left and right, so that the adapter 32 can be driven to move left and right between the two ends of the empty space 11 through the traction reducer 313. The traction motor 312 is used to drive the adapter 32 to rotate left and right through the traction reducer 313.
[0041] The cutter drive member includes two cutter cylinders 35, and the two cutter cylinders 35 are arranged at intervals along the axial direction of the traction roller 34. The two cutter cylinders 35 are located below the cutter 36. The cutter 36 is connected to the output shafts of the two cutter cylinders 35. It can be understood that the number of the cutter cylinders 35 can be other and can be set according to actual conditions. The two cutter cylinders 35 are used to drive the cutter 36 to move toward or away from the through hole 341.
[0042] In this embodiment, the traction roller 34 includes a traction roller shaft 343 and a traction roller cylinder 342 rotatably sleeved on the outer periphery of the traction roller shaft 343 (see Figure 1 ). The other end of the swing arm 33 is connected to the traction roller shaft 343. A traction bearing is respectively provided in both ends of the traction roller 342. The traction bearing is sleeved on the outer periphery of the traction roller shaft 343 to provide support for the rotation of the traction roller 342. The two cutter cylinders 35 and the cutter 36 of the cutter drive are both arranged in the traction roller shaft 343. The top and bottom ends of the traction roller shaft 343 are respectively provided with a top opening and a bottom opening 3431 extending along the axial direction of the traction roller 34, and the top opening and the bottom opening 3431 are both connected to the interior of the traction roller shaft 343. The top end of the traction roller 353 is provided with the above-mentioned through hole 341, and the through hole 341 is connected to the top opening. When the cutter 36 moves toward the direction approaching the through hole 341, the cutting portion 361 of the cutter 36 can extend from the top opening and the through hole 341 to the outside of the traction roller 34. When the cutter 36 moves toward the direction away from the through hole 341, the cutting portion 361 of the cutter 36 can retract from the through hole 341 and the top opening into the traction roller shaft 343.
[0043] The roller assembly includes a first roller 41, a second roller 42 and a third roller 43. Figure 1 The first roller 41, the second roller 42 and the third roller 43 are not shown. The first roller 41, the second roller 42 and the third roller 43 are respectively arranged on the front of the frame 10, and the first roller 41, the second roller 42 and the third roller 43 are located to the right of the buffer assembly and below the traction and cutting assembly. The first roller 41, the second roller 42 and the third roller 43 are arranged from left to right. The first roller 41 corresponds to the traction and cutting assembly, and the third roller 43 is located above the first roller 41 and the second roller 42. The first roller 41, the second roller 42 and the third roller 43 are used to support the substrate 100.
[0044] In this embodiment, the first roller 41, the second roller 42 and the third roller 43 all include roller shafts. One end of the roller shaft is rotatably arranged on the front side of the frame 10 through a bearing seat.
[0045] Through the above structure, in actual application, the first unwinding shaft for installing the main material roll and the second unwinding shaft for installing the spare material roll are rotatably arranged at the first installation hole position 12 and the second installation hole position 13 on the front side of the frame 10, respectively. Figure 1 , Figure 3 As shown, the empty space 11 is located between the first mounting hole 12 and the second mounting hole 13, the first unwinding shaft is driven by the first unwinding motor, and the second unwinding shaft is driven by the second unwinding motor. In the initial state, the swing arm 33 is in a horizontal state, the traction roller 34 is close to the main material roll 101, the top of the traction roller 34 is facing upward, that is, the through hole 341 is facing upward, and the sliding buffer roller 22 is close to the top of the buffer mounting seat 211. When the main material roll 101 is driven to rotate by the first unwinding shaft to unwind the main material roll 101 normally, the substrate 100 of the main material roll passes through the traction roller 342 of the traction roller 34, the roller shaft of the second passing roller 42, the roller shaft of the first passing roller 41, the buffer roller 222 of the fixed buffer roller 23 on the right, the buffer roller 222 of the sliding buffer roller 22 on the right, the buffer roller 222 of the fixed buffer roller 23 in the middle, the buffer roller 222 of the sliding buffer roller 22 on the left, and the buffer roller 222 of the fixed buffer roller 23 on the left in sequence, as shown in FIG. Figure 2 As shown, the substrate 100 can be cached by the sliding cache roller 22 and the fixed cache roller 23 . When the substrate 100 of the main material roll 101 is about to be released and is in an empty roll state, the first unwinding motor stops driving the first unwinding shaft to rotate, so that the first unwinding shaft can stop driving the main material roll 101 to rotate, and the second unwinding motor drives the second unwinding shaft to rotate, so that the second unwinding shaft can drive the spare material roll 102 to rotate, and the buffer motor 212 drives the sliding buffer roller 22 to move downward to a predetermined position to release the buffered substrate 100, and at the same time drives the swing arm 33 and the traction roller 34 to move rightward by the traction moving drive member and controls the moving speed of the swing roller 33 and the traction roller 34 to match the rotation speed of the spare material roll 102, so that the buffered substrate 100 can be moved rightward to a position close to the spare material roll 102 by the traction roller 34, and the moving speed of the buffered substrate 100 matches the rotation speed of the spare material roll 102, and in the process of the buffered substrate 100 moving rightward, the buffered substrate 100 can be supported by the roller shaft of the third roller 43, such as Figure 3 and Figure 4 As shown, the traction motor 212 is then controlled to start according to the gluing position of the spare material roll 102 detected by the camera, so as to drive the swing arm 33 and the traction roller 34 to rotate rightward through the traction motor 212, so that the cached substrate 100 can be pressed to the gluing position of the spare material roll 102 through the traction roller 34, so that the cached substrate 100 can be bonded to the tape on the spare material roll 102, as shown in FIG. Figure 3 and Figure 4As shown. While the buffered substrate 100 is pressed to the gluing position of the spare material roll 102 by the traction roller 34, the two cutter cylinders 35 drive the cutter 36 to move in the direction close to the through hole 341, so that the cutting part of the cutter 36 extends from the through hole 341 to the outside of the traction roller 34, so that the buffered substrate 100 can be cut by the cutting part 361 of the cutter 36, and the roll change and splicing are completed. After completion, the two cutter cylinders 35 drive the cutter 36 to move in the direction away from the through hole 341, so that the cutting part 361 of the cutter 36 retracts from the through hole 341 to the traction roller shaft 343 of the traction roller 34, and at the same time, the traction motor 312 drives the swing arm 33 and the traction roller 34 to rotate to the left to the initial position, and then the traction moving drive member drives the swing arm 33 and the traction roller 34 to move to the left to the initial position. After the reel is changed and the spliced tape is taken out, the substrate 100 passes through the roller shaft of the third passing roller 43, the roller shaft of the second passing roller 42, the roller shaft of the first passing roller 41, the cache roller 222 of the fixed buffer roller 23 on the right, the cache roller 222 of the sliding buffer roller 22 on the right, the cache roller 222 of the fixed buffer roller 23 in the middle, the cache roller 222 of the sliding buffer roller 22 on the left, and the cache roller 222 of the fixed buffer roller 23 on the left. After that, the substrate 100 of the spare material roll 102 can be unwound normally under the drive of the second unwinding shaft.
[0046] The utility model provides a buffer component, when the substrate 100 of the main material roll 101 is unwound normally, the substrate 100 can be buffered by the sliding buffer roller 22 and the fixed buffer roller 23. When the substrate 100 of the main material roll 101 is about to be released and is in an empty roll state, the main material roll 101 stops rotating, and the sliding buffer roller 22 is driven downward by the buffer moving drive member 21 to release the buffered substrate 100. At the same time, the buffered substrate 100 is pulled to a position close to the spare material roll 102 by the pulling and cutting component, and the buffered substrate 100 is controlled. The moving speed matches the rotation speed of the spare material roll 102, so that after the cached substrate 100 is pulled to a position close to the spare material roll 102 by the traction and cutting component, the cached substrate 100 can be accurately pressed to the gluing position of the spare material roll 102 through the traction and cutting component in conjunction with the tape position of the spare material roll 102 detected by the camera, so that the cached substrate 100 and the tape on the spare material roll 102 are accurately bonded together, and there will be no unsuccessful splicing, which ensures the success rate of splicing and improves the efficiency of reel replacement and splicing.
[0047] The non-stop automatic tape splicing mechanism of the utility model can also be used as an automatic tape changing and splicing for winding up substrates such as diaphragms and pole pieces. The principle of the automatic tape changing and splicing for winding up is the same as that for unwinding, with the only difference being that a first winding shaft and a second winding shaft are respectively arranged at the first mounting hole 12 and the second mounting hole 13. The first winding shaft carries a substrate with a certain winding amount, and the second winding shaft carries an empty material roll. When the first winding shaft is almost full, the utility model can realize automatic tape changing and splicing between the full material roll and the empty material roll.
[0048] The above is a specific description of the preferred implementation of the utility model, but the invention of the utility model is not limited to the described embodiments. Technical personnel familiar with the field can also make various equivalent deformations or substitutions without violating the spirit of the utility model. These equivalent deformations or substitutions are all included in the scope defined by the claims of this application.
Claims
1. An automatic belt-splitting mechanism without stopping the machine, comprising a frame and a traction and cutting assembly arranged on the frame, characterized in that: It also includes a cache component located on the left side of the traction and cutting component, the cache component includes a cache mobile drive component arranged on the front side of the frame, N sliding cache rollers and N+1 fixed cache rollers, the N sliding cache rollers are arranged in sequence from left to right and are respectively arranged on the side of the cache mobile drive component away from the frame, the N+1 fixed cache rollers are arranged in sequence from left to right and are respectively arranged on the front side of the frame, the N+1 fixed cache rollers are located below the cache mobile drive component, the N sliding cache rollers and the N+1 fixed cache rollers are staggered up and down, the cache mobile drive component is used to drive the N sliding cache rollers to move up and down, and N is a positive integer greater than or equal to 1.
2. The non-stop automatic belt splicing mechanism according to claim 1 is characterized in that: The cache moving drive member includes a cache mounting seat, a cache motor and a synchronous belt unit; The cache mounting seat is arranged on the front side of the frame, and a connecting plate is provided at the top of the cache mounting seat, and the connecting plate partially protrudes from the side of the cache mounting seat away from the frame, and the cache motor is arranged at the top of the connecting plate, and the synchronous belt unit includes a driving wheel, a driven wheel and a synchronous belt, the output shaft of the cache motor is connected with a transmission shaft, and the end of the transmission shaft away from the cache motor is rotatably arranged at the top of the connecting plate, the driving wheel is sleeved on the outer circumference of the transmission shaft, and the driven wheel is rotatably arranged on the side of the cache mounting seat away from the frame, the driven wheel is located below the driving wheel and close to the bottom end of the cache mounting seat, the synchronous belt is sleeved on the outer circumference of the driving wheel and the driven wheel, and the synchronous belt is arranged through the through hole of the connecting plate, and a cache mounting plate is slidably arranged on the side of the cache mounting seat away from the frame, the cache mounting plate is connected to the synchronous belt, and the N sliding cache rollers are respectively arranged on the side of the cache mounting plate away from the cache mounting seat.
3. The non-stop automatic belt splicing mechanism according to claim 2 is characterized in that: A cache fixing plate is provided on the front of the frame at a position below the cache mounting seat, and the N+1 fixed cache rollers are respectively arranged on a side of the cache fixing plate away from the frame.
4. The non-stop automatic belt splicing mechanism according to claim 2 is characterized in that: The cache mounting plate is slidably provided on the side of the cache mounting seat away from the frame via a slide rail assembly, and the slide rail assembly includes a slide rail and a slider, the slide rail is provided on the side of the cache mounting seat away from the frame, the slide rail and the synchronous belt are provided in parallel left and right, the slider is provided on the side of the cache mounting plate close to the cache mounting seat, and the slider is slidably matched with the slide rail and can slide up and down along the slide rail.
5. The non-stop automatic belt splicing mechanism according to claim 1 is characterized in that: The traction and cutting assembly comprises a traction moving drive member, a traction rotating drive member, an adapter, a swing arm, a traction roller, a cutter drive member and a cutter; the traction moving drive member is arranged on the back side of the frame, the traction rotating drive member is arranged on the top end of the traction moving drive member, the frame has a space running through the front and back sides thereof, the adapter is arranged through the space, one end of the adapter is connected to the output shaft of the traction rotating drive member, the other end of the adapter is connected to one end of the swing arm, the swing arm is located in front of the frame, the swing arm and the frame are arranged in parallel front and back, the other end of the swing arm is connected to the traction roller, the cutter drive member and the cutter are both arranged in the traction roller, the cutter is located above the cutter drive member and is connected to the output shaft of the cutter drive member, the top end of the traction roller is provided with a through hole corresponding to the cutter, the cutter drive member is used to drive the cutter to move in a direction close to or away from the through hole, so that the cutting portion of the cutter can extend from the through hole to the outside of the traction roller or retract into the traction roller.
6. The non-stop automatic belt splicing mechanism according to claim 5, characterized in that: The traction movable driving component is a linear module; the traction rotating driving component includes a traction mounting seat, a traction reducer and a traction motor, the traction mounting seat is arranged at the top of the traction movable driving component, the traction reducer is arranged at the top of the traction mounting seat, the traction motor is arranged at the end of the traction reducer away from the frame, the output shaft of the traction motor is connected to the input shaft of the traction reducer, and one end of the adapter is connected to the output shaft of the traction reducer.
7. The non-stop automatic belt splicing mechanism according to claim 5, characterized in that: The cutter driving member comprises at least two cutter cylinders, the two cutter cylinders are arranged at intervals along the axial direction of the traction roller and are located below the cutter, and the cutter is connected to the output shafts of the two cutter cylinders.
8. The non-stop automatic belt splicing mechanism according to claim 5, characterized in that: The traction roller includes a traction roller shaft and a traction roller tube rotatably mounted on the outer periphery of the traction roller shaft. The other end of the swing arm is connected to the traction roller shaft. The cutter drive and the cutter are both arranged in the traction roller shaft. The top end of the traction roller shaft is provided with a top opening, and the top opening is communicated with the interior of the traction roller shaft. The top end of the traction roller tube is provided with the through hole, and the through hole is communicated with the top opening.
9. The non-stop automatic belt splicing mechanism according to claim 3, characterized in that: The sliding cache roller and the fixed cache roller both include a cache roller shaft and a cache roller cylinder rotatably mounted on the outer circumference of the cache roller shaft. The cache roller shafts of the N sliding cache rollers are respectively arranged on a side of the cache mounting plate away from the cache mounting seat, and the cache roller shafts of the N+1 fixed cache rollers are respectively arranged on a side of the cache fixing plate away from the frame.
10. The non-stop automatic belt splicing mechanism according to claim 1, characterized in that: It also includes a roller assembly, which includes a first roller, a second roller and a third roller, the first roller, the second roller and the third roller are respectively arranged on the front side of the frame, the first roller, the second roller and the third roller are located to the right of the cache assembly and below the traction and cutting assembly, and the first roller, the second roller and the third roller are arranged in sequence from left to right.