Tension dynamic balance mechanism in non-setting adhesive label unwinding process
By designing a dynamic balance mechanism for tension, the tension of the label belt is adjusted by using servo motors and dynamic induction components, the wrinkle problem caused by unstable tension during unwinding is solved and the product quality is improved.
Patent Information
- Application Number
- CN202420774285.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-15
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-04-15
AI Technical Summary
During the unwinding process, the self-adhesive labels are unstable due to tension, which causes wrinkles when the material passes through the guide roller, affecting the quality of the finished product.
A tension dynamic balance mechanism is designed, including a base plate, a belt press assembly, an adjustment mechanism and a dynamic induction assembly. The servo motor drives the adjustment roller to move up and down, adjusts the tension of the label belt, and realizes real-time induction and adjustment of tension through springs and pressure sensors.
The dynamic balance of label tension is achieved, avoiding damage during unwinding and improving product quality.
Smart Images

Figure CN222454010U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of balancing mechanisms, in particular to a tension dynamic balancing mechanism in the unwinding process of a self-adhesive label. Background Art
[0002] Self-adhesive labels are usually supplied in large rolls, which need to be unwound on specific processing equipment for further processing or application. During the unwinding process, the label tape usually needs to pass through multiple sets of guide rollers and then be unwound by traction mechanism. When the label tape moves between the guide rollers, the unstable tension may cause wrinkles when the material passes through the guide rollers, affecting the quality of the finished product. In view of this, the utility model proposes a tension dynamic balancing mechanism for the unwinding process of self-adhesive labels. Utility Model Content
[0003] The utility model aims to propose a tension dynamic balancing mechanism for the unwinding process of a self-adhesive label in view of the problem in the background technology that the material generates wrinkles when passing through a guide roller due to unstable tension, which affects the quality of the finished product.
[0004] The technical solution of the utility model is: a tension dynamic balancing mechanism in the unwinding process of a self-adhesive label, comprising a bottom plate, a belt pressing assembly in contact with the label belt, and an adjusting mechanism for driving the belt pressing assembly to adjust the tension of the label belt;
[0005] A dynamic sensing component is used to control the belt pressing component to adjust, and the adjustment mechanism is connected to the belt pressing component through the dynamic sensing component.
[0006] Optionally, it also includes a guide component installed on the base plate to guide the label tape, the guide component includes a positioning plate, a first guide roller, and a second guide roller, four groups of positioning plates are arranged in pairs and symmetrically and installed on the top of the base plate, two opposite groups of positioning plates are rotatably connected to a group of first guide rollers and a group of second guide rollers, the second guide roller is arranged on the side away from each other of the two groups of first guide rollers, and the position of the first guide roller is higher than the position of the second guide roller.
[0007] Optionally, the label tape passes through the surfaces of the first group of first guide rollers, the first group of second guide rollers, the second group of second guide rollers, and the second group of first guide rollers in sequence, and the label tape is in a Z-shaped structure at the position where it passes through the first guide roller and the second guide roller.
[0008] Optionally, the belt pressing assembly includes a moving frame and an adjusting roller, the moving frame is U-shaped and is arranged between two groups of second guide rollers, and the adjusting roller is rotatably connected to the moving frame.
[0009] Optionally, the adjustment mechanism includes a mounting frame, a servo motor, and a moving box. The L-shaped mounting frame is fixedly connected to the top of the base plate, the servo motor is installed on the top of the mounting frame, the output end of the servo motor passes through the mounting frame and is fixedly connected to the moving box, and the moving box is hollow.
[0010] Optionally, the adjustment mechanism also includes a limit rod and a limit cylinder. Two groups of the limit rods are symmetrically arranged on both sides of the servo motor and one end is fixedly connected to the moving box. The other end of the limit rod passes through the mounting frame. The two groups of the limit cylinders are installed on the top of the mounting frame and are slidably mounted on the outer ring of the limit rod.
[0011] Optionally, the dynamic sensing component includes a connecting rod, a limit plate, a pressure plate, and a spring. Multiple groups of the connecting rods are equidistantly arranged and fixedly connected to the top of the moving frame. The limit plate is slidably connected in the moving box. The ends of the multiple groups of connecting rods away from the moving frame all pass through the moving box and are fixedly connected to the limit plate. The pressure plate is also slidably connected in the pressure plate, and the pressure plate is arranged on the side of the limit plate away from the connecting rod. Multiple groups of springs are arranged between the limit plate and the pressure plate and one end is fixedly connected to the pressure plate.
[0012] Optionally, the dynamic sensing component also includes a pressure sensor and a controller. Multiple groups of the pressure sensors are installed on the side of the pressure plate away from the limit plate, and the pressure sensors are fixedly connected to the movable box. The controller is installed on the top of the base plate, and the servo motor and the pressure sensor are electrically connected to the controller.
[0013] Compared with the prior art, the utility model has the following beneficial technical effects:
[0014] 1. The utility model can drive the adjusting roller to move up and down through the setting of the servo motor, and adjust the degree of bending of the label belt by the adjusting roller, so as to adjust the tension of the label belt, maintain the appropriate tension to prevent the label belt from wrinkling during movement, and ensure the product quality;
[0015] 2. The utility model can timely sense the change of the tension of the label belt through the setting of the spring and the pressure sensor, thereby adjusting the extension length of the servo motor, adjusting the tension of the label belt in real time, and realizing the dynamic balance of the tension;
[0016] In summary, the utility model can automatically adjust the tension during the unwinding process of the label tape to ensure the dynamic balance of the tension, thereby avoiding damage to the label tape during the unwinding process and improving product quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a three-dimensional diagram of a tension dynamic balance mechanism during the unwinding process of a self-adhesive label;
[0018] Figure 2 is a schematic cross-sectional view of a guide assembly;
[0019] Figure 3 is a schematic cross-sectional view of a belt press assembly;
[0020] Figure 4 This is a schematic diagram of the disassembled structure of the dynamic sensing component.
[0021] Reference numerals:
[0022] 1. Bottom plate;
[0023] 2. Guide assembly; 21. Positioning plate; 22. First guide roller; 23. Second guide roller;
[0024] 3. Belt pressing assembly; 31. Moving frame; 32. Adjusting roller;
[0025] 4. Adjustment mechanism; 41. Mounting frame; 42. Servo motor; 43. Moving box; 44. Limit rod; 45. Limit cylinder;
[0026] 5. Dynamic sensing component; 51. Connecting rod; 52. Limiting plate; 53. Pressure plate; 54. Spring; 55. Pressure sensor; 56. Controller. DETAILED DESCRIPTION
[0027] The technical solution of the present utility model will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present utility model, rather than all of the embodiments.
[0028] The components of the embodiments of the present invention generally described and shown in the drawings herein can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention.
[0029] Based on the embodiments of the present utility model, all other embodiments obtained by ordinary technicians in the field without making any creative work shall fall within the scope of protection of the present utility model.
[0030] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0031] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0032] Example
[0033] like Figure 1 and Figure 2 As shown, the utility model proposes a tension dynamic balancing mechanism for the unwinding process of a self-adhesive label, comprising a base plate 1, and a guide assembly 2 installed on the base plate 1 to guide the label tape. The guide assembly 2 comprises a positioning plate 21, a first guide roller 22, and a second guide roller 23. Four groups of positioning plates 21 are arranged in pairs and symmetrically and installed on the top of the base plate 1, and the position of the positioning plates 21 is fixed. A group of first guide rollers 22 and a group of second guide rollers 23 are rotatably connected in two opposite groups of positioning plates 21, so that the first guide rollers 22 and the second guide rollers 23 keep rotating in place. The second guide roller 23 is arranged on the side where the two groups of first guide rollers 22 are away from each other, and the position of the first guide roller 22 is higher than the position of the second guide roller 23. The two groups of first guide rollers 22 are at the same height, and the two groups of second guide rollers 23 are at the same height, so that the label tape between the two groups of second guide rollers 23 remains in a horizontal state, which is convenient for adjusting the tension. The label tape passes through the surfaces of the first group of first guide rollers 22, the first group of second guide rollers 23, the second group of second guide rollers 23, and the second group of first guide rollers 22 in sequence. The position where the label tape passes through the first guide roller 22 and the second guide roller 23 is a Z-shaped structure, which is convenient for tightening the label tape.
[0034] For further information, see Figure 1 and Figure 3The above-mentioned balancing mechanism also includes a belt pressing assembly 3 in contact with the label tape, and the belt pressing assembly 3 includes a moving frame 31 and an adjusting roller 32. The moving frame 31 is U-shaped and is arranged between the two sets of second guide rollers 23. The adjusting roller 32 is rotatably connected to the moving frame 31. The adjusting roller 32 rotates in the moving frame 31 while remaining in position. The adjusting roller 32 contacts the label tape, so that the label tape drives the adjusting roller 32 to rotate when it moves. An adjusting mechanism 4 is used to drive the belt pressing assembly 3 to adjust the tension of the label tape. The adjusting mechanism 4 includes a mounting frame 41, a servo motor 42, and a moving box 43. The mounting frame 41 in an L-shaped arrangement is fixedly connected to the top of the bottom plate 1, and the position of the mounting frame 41 is fixed. The servo motor 42 is installed on the top of the mounting frame 41, and the position of the servo motor 42 is also fixed. The output end of the servo motor 42 passes through the mounting frame 41 and is fixedly connected to the moving box 43. The servo motor 42 is used to drive the moving box 43 to move up and down, thereby adjusting the position of the adjusting roller 32, and then adjusting the tension by pressing the adjusting roller 32 on the label tape. The moving box 43 is hollow, and the adjustment mechanism 4 further includes a limiting rod 44 and a limiting cylinder 45. Two sets of limiting rods 44 are symmetrically arranged on both sides of the servo motor 42 and one end is fixedly connected to the moving box 43. The limiting rods 44 move synchronously when the moving box 43 moves. The other end of the limiting rod 44 penetrates the mounting frame 41. The two sets of limiting cylinders 45 are installed on the top of the mounting frame 41 and are slidably sleeved on the outer ring of the limiting rod 44. The moving box 43 moves smoothly through the limiting action of the limiting rod 44 and the limiting cylinder 45, so that the belt pressing assembly 3 moves smoothly.
[0035] Furthermore, Figure 1 and Figure 4As shown, the above-mentioned balancing mechanism also includes a dynamic sensing component 5 for controlling the belt pressing component 3 to adjust, and the adjusting mechanism 4 is connected to the belt pressing component 3 through the dynamic sensing component 5. The dynamic sensing component 5 includes a connecting rod 51, a limiting plate 52, a pressing plate 53, and a spring 54. Multiple groups of connecting rods 51 are equidistantly arranged and fixedly connected to the top of the mobile frame 31. The number of connecting rods 51 is more than two groups, which is convenient for the smooth movement of the mobile frame 31. The connecting rods 51 move synchronously with the mobile frame 31. The limiting plate 52 is slidably connected in the mobile box 43. The ends of the multiple groups of connecting rods 51 away from the mobile frame 31 all penetrate the mobile box 43 and are fixedly connected to the limiting plate 52. The pressing plate 53 is smoothly slidably connected to the mobile box 43 through the multiple groups of connecting rods 51, and the pressing plate 53 prevents the mobile frame 31 from falling downward. The pressing plate 53 is also slidably connected in the pressing plate 53, and the pressing plate 53 is arranged on the side of the limiting plate 52 away from the connecting rod 51. Multiple groups of springs 54 are arranged between the limit plate 52 and the pressure plate 53 and one end is fixedly connected to the pressure plate 53. The springs 54 are used to release elastic force to squeeze the pressure sensor 55 after being compressed. The dynamic sensing component 5 also includes a pressure sensor 55 and a controller 56. Multiple groups of pressure sensors 55 are installed on the side of the pressure plate 53 away from the limit plate 52, and the pressure sensor 55 is fixedly connected to the moving box 43. The pressure sensor 55 is used to sense the elastic force of the spring 54 and then determine the tension of the label tape. The controller 56 is installed on the top of the bottom plate 1. The servo motor 42 and the pressure sensor 55 are both electrically connected to the controller 56. The controller 56 controls the length of the servo motor 42 to be extended according to the pressure sensed by the pressure sensor 55, so as to realize dynamic adjustment of the tension of the label tape.
[0036] In this embodiment, the label tape on the label roll is firstly stretched so that it contacts the surfaces of the first group of first guide rollers 22, the first group of second guide rollers 23, the second group of second guide rollers 23, and the second group of first guide rollers 22 in sequence, and one end of the label tape is connected to the traction mechanism to realize the traction of the label tape. At this time, the servo motor 42 is started, and the output end of the servo motor 42 is stretched to drive the moving box 43 to move downward, so that the adjusting roller 32 moves downward and presses on the surface of the label tape to bend the label tape. Since there is a certain tension on the label tape, when the adjusting roller 32 presses the label tape downward, the label tape goes back to support the adjusting roller 32 upward, and at this time, the moving frame 31, the adjusting roller 32, the connecting rod 51, and the limit plate 52 stop moving downward, and the moving box 43 continues to move downward, thereby driving the pressing plate 53 to move downward and compressing the spring 54 between it and the limit plate 52, and at this time, the elastic force of the spring 54 will push the pressing plate 53 to press the pressure sensor 55 upward, and the pressure sensor 55 transmits the pressure sensed by the controller 56. At the same time, when the servo motor 42 continues to extend, the greater the pressure sensed by the pressure sensor 55, the greater the tension of the label tape. When the controller 56 determines that the tension of the label tape is appropriate through the pressure sensor 55, the servo motor 42 stops, and the tension of the label tape is in the best state. At the same time, during the movement of the label tape, the tension may change, so that the pressure sensed by the pressure sensor 55 changes. The controller 56 adjusts the servo motor 42, and the servo motor 42 contracts to drive the moving box 43 to move upward to reduce the tension, and the servo motor 42 extends to drive the moving box 43 to move downward to increase the tension, thereby achieving a dynamic balance of the tension.
[0037] The above specific embodiment is only an optional embodiment of the present invention. Based on the technical solution of the present invention and the relevant inspiration of the above embodiment, those skilled in the art can make various alternative improvements and combinations to the above specific embodiment.
Claims
1. A tension dynamic balancing mechanism for a self-adhesive label unwinding process, comprising a bottom plate (1), characterized in that: Also includes: A belt pressing assembly (3) in contact with the label belt, and an adjusting mechanism (4) for driving the belt pressing assembly (3) to adjust the tension of the label belt; A dynamic sensing component (5) is used to control the belt pressing component (3) to adjust, and the adjusting mechanism (4) is connected to the belt pressing component (3) via the dynamic sensing component (5).
2. The dynamic tension balancing mechanism for the unwinding process of a self-adhesive label according to claim 1, characterized in that: It also includes a guide assembly (2) installed on the base plate (1) for guiding the label tape, the guide assembly (2) including a positioning plate (21), a first guide roller (22), and a second guide roller (23), four groups of positioning plates (21) corresponding to each other and symmetrically arranged and installed on the top of the base plate (1), two opposite groups of positioning plates (21) rotatably connecting a group of first guide rollers (22) and a group of second guide rollers (23), the second guide roller (23) being arranged on a side away from the two groups of first guide rollers (22), and the position of the first guide roller (22) is higher than the position of the second guide roller (23).
3. The tension dynamic balancing mechanism for the unwinding process of the self-adhesive label according to claim 2, characterized in that: The label tape passes through the surfaces of the first group of first guide rollers (22), the first group of second guide rollers (23), the second group of second guide rollers (23), and the second group of first guide rollers (22) in sequence, and the position where the label tape passes through the first guide rollers (22) and the second guide rollers (23) is a Z-shaped structure.
4. The tension dynamic balancing mechanism for the unwinding process of the self-adhesive label according to claim 3, characterized in that: The belt pressing assembly (3) comprises a moving frame (31) and an adjusting roller (32); the moving frame (31) is U-shaped and is arranged between two groups of second guide rollers (23); and the adjusting roller (32) is rotatably connected to the moving frame (31).
5. The dynamic tension balancing mechanism for the unwinding process of the self-adhesive label according to claim 4, characterized in that: The adjusting mechanism (4) comprises a mounting frame (41), a servo motor (42), and a moving box (43); the mounting frame (41) is arranged in an L shape and is fixedly connected to the top of the bottom plate (1); the servo motor (42) is installed on the top of the mounting frame (41); the output end of the servo motor (42) passes through the mounting frame (41) and is fixedly connected to the moving box (43); and the moving box (43) is arranged hollow.
6. The tension dynamic balancing mechanism for the unwinding process of the self-adhesive label according to claim 5, characterized in that: The adjustment mechanism (4) further comprises a limiting rod (44) and a limiting cylinder (45). Two groups of the limiting rods (44) are symmetrically arranged on both sides of the servo motor (42) and one end of the limiting rods (44) is fixedly connected to the moving box (43). The other end of the limiting rods (44) passes through the mounting frame (41). The two groups of the limiting cylinders (45) are installed on the top of the mounting frame (41) and are slidably sleeved on the outer ring of the limiting rods (44).
7. The dynamic tension balancing mechanism for the unwinding process of the self-adhesive label according to claim 5, characterized in that: The dynamic sensing component (5) comprises a connecting rod (51), a limiting plate (52), a pressure plate (53), and a spring (54). A plurality of groups of the connecting rods (51) are equidistantly arranged and fixedly connected to the top of the moving frame (31). The limiting plate (52) is slidably connected to the moving box (43). The ends of the plurality of groups of the connecting rods (51) away from the moving frame (31) all pass through the moving box (43) and are fixedly connected to the limiting plate (52). The pressure plate (53) is also slidably connected to the pressure plate (53). The pressure plate (53) is arranged on the side of the limiting plate (52) away from the connecting rod (51). A plurality of groups of the springs (54) are arranged between the limiting plate (52) and the pressure plate (53) and one end is fixedly connected to the pressure plate (53).
8. The tension dynamic balancing mechanism for the unwinding process of the self-adhesive label according to claim 7, characterized in that: The dynamic sensing component (5) also includes a pressure sensor (55) and a controller (56). A plurality of groups of the pressure sensors (55) are installed on the side of the pressure plate (53) away from the limit plate (52), and the pressure sensors (55) are fixedly connected to the moving box (43). The controller (56) is installed on the top of the base plate (1), and the servo motor (42) and the pressure sensor (55) are both electrically connected to the controller (56).