Ground carrier roller pulley
By designing a ground roller pulley, the problems of steel wire ropes and ground scratching, grinding, scraping and rubbing in the construction of AC-DC (special and ultra-) high-voltage transmission towers are solved, and the effect of improving construction safety and reliability is achieved. Avoid vicious safety accidents.
Patent Information
- Application Number
- CN202420328840.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-22
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-02-22
AI Technical Summary
During the construction of AC-DC (special and ultra-) high-voltage transmission tower assembly, the steel wire rope of the floor-mounted lifting tower material has scratches, grinding, scraping, and rubbing, resulting in safety hazards and risk of vicious safety accidents.
Design a floor roller pulley, including a floor roller pulley frame, bolts, rotary rollers, bearing support, frame ground anchors and oil filling cups. Arc-shaped edge-retaining plates are provided on both sides of the rotating rollers. The bearing support is installed on the floor roller pulley frame by bolts. The frame ground anchor rod is fixed to the ground. The oil-filling cup is located on the top of the roller pulley to ensure rotation. smooth.
Effectively prevent wire ropes from being scratched, worn, scratched, and rubbed on uneven grounds, improve safety and reliability during work, eliminate safety hazards such as lifting injuries and object strikes, and eliminate vicious safety accidents.
Smart Images

Figure CN222454386U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of transmission tower installation, and is particularly suitable for the construction process in which the steel wire rope of the ground-mounted holding rod lifting tower materials is scratched, ground, scraped and rubbed against the ground during the assembly construction of AC and DC (extra-high and ultra-high) high-voltage transmission towers. The utility model can also be used for construction and work scenes in which the steel wire rope is prevented from being scratched, ground, scraped and rubbed. Background Art
[0002] In recent years, as the country advocates energy conservation and the development of clean energy, new energy sources such as solar power generation and wind power generation have become extremely important. AC and DC (extra-high and ultra-high) high voltage transmission lines are carriers for electric energy transmission. The construction of AC and DC (extra-high and ultra-high) high voltage transmission lines needs to pass through many high mountains and uninhabited areas. In order to protect the ecological environment and restore the environment and water conservation after construction, it is extremely difficult to achieve absolute flat ground in the tower construction area. During the tower assembly construction, there are often a large number of steel wire ropes for lifting tower materials on the ground, which are scratched, worn, scraped, and rubbed against the ground. Especially in the construction of mountainous areas and tower base construction areas with complex terrain, in order to effectively protect the steel wire rope from scratching, grinding, scraping, and rubbing, improve the safety and reliability of the work process, eliminate the safety hazards such as lifting injuries and object strikes during work, and prevent vicious safety accidents, it is a problem that needs to be solved urgently in reality. Utility Model Content
[0003] This utility model patent is intended to solve the problem of scratches, grinding, scraping and rubbing between the steel wire ropes used to lift tower materials on the ground and the ground, which often occurs during the assembly construction of AC and DC (extra-high and ultra-high) high-voltage transmission towers. It effectively protects the steel wire ropes from scratches, grinding, scraping and rubbing, improves the safety and reliability of the work process, eliminates safety hazards such as lifting injuries and object strikes during construction, and prevents serious safety accidents.
[0004] To achieve the above-mentioned purpose, the utility model provides a ground roller pulley, including a ground roller pulley frame, bolts, rotating rollers, bearing supports, frame ground anchor rods and oil filling cups; arc-shaped retaining round plates are provided on both sides of the rotating roller to prevent the wire rope from falling off the roller under stress, the bearing supports are installed on the shaft ends on both sides of the rotating roller, the bearing supports are installed on the ground roller pulley frame by bolts, the ground roller pulley frame is fixed to the ground by the frame ground anchor rods, and the oil filling cup is located on the top of the ground roller pulley.
[0005] Furthermore, the rotating roller and its arc-shaped retaining plate are both made by machining carbon steel pipes, the diameter of the rotating roller is between Ф108 and Ф219 mm, and the diameter of the arc-shaped retaining plate is between Ф160 and Ф288 mm.
[0006] Furthermore, the fixed height of the bearing support is 250 mm.
[0007] Furthermore, the ground roller pulley frame is formed by welding galvanized square tubes, and the size of the square tube profile is 80x80x6mm;
[0008] Furthermore, the length of the frame ground anchor rod is between 600 mm and 1500 mm.
[0009] In addition to being used in UHV transmission line projects, the ground roller pulley of the utility model can also be used in other rope-supporting work scenarios where multiple parallel steel wire ropes are pulling on the ground to prevent the steel wire ropes from being scratched, ground, scraped, and rubbed on uneven ground, thereby improving safety and reliability during work, eliminating safety hazards such as lifting injuries and object strikes during work, and preventing serious safety accidents. It has considerable promotion significance, especially in construction with complex terrain in mountainous areas and tower base construction areas. BRIEF DESCRIPTION OF THE DRAWINGS
[0010] Figure 1 It is a top view of the utility model;
[0011] Figure 2 It is a schematic diagram of the installation structure of the utility model.
[0012] In the figure: 1-ground roller pulley frame; 2-bolt; 3-rotating roller; 4-bearing support; 5-frame ground anchor rod; 6-oil filling cup. DETAILED DESCRIPTION
[0013] During the installation of the ground-mounted holding pole during the assembly construction of the AC / DC (extra-high and ultra-high) high-voltage transmission tower, the holding pole lifts the tower material components through the wire rope and pulley block. The lifting power comes from the winch fixed on the ground. After the holding pole and the winch are installed in place, the direction of the wire rope for traction and power transmission can be determined. In the case of special landforms with many high mountains and uninhabited areas, there are scratches, grinding, scraping and rubbing between the wire rope and the undulating ground. Therefore, the patented equipment of the utility model is installed at the position where there are scratches, grinding, scraping and rubbing between the wire rope and the raised ground.
[0014] Reference Figure 1 and Figure 2 As shown, first assemble the rotating roller 3 and the bearing support 4 with the ground roller pulley frame 1 and fasten them with bolts 2. If multiple ground roller pulleys need to be connected in parallel, repeat the above steps and connect them in parallel through bolts 2. Place the roller pulley in the installation position, firmly fix the ground roller pulley frame 1 to the ground with the frame ground anchor rod 5, place the traction wire rope on the roller pulley, and finally check whether the roller pulley rotates smoothly and without jamming before use. If necessary, add lubricating oil through the oil filling cup 6 to ensure safe operation.
[0015] Embodiment: A ground roller pulley used in conjunction with a ground holding rod during the assembly of an AC / DC (ultra-high) high voltage transmission tower, wherein the diameter of the rotating roller 3 is Ф108-Ф219 mm, and arc-shaped retaining plates are provided on both sides of the rotating roller, and the diameter of the arc-shaped retaining plates is Ф160-Ф288 mm, which can be adjusted according to engineering needs; the rotating roller 3 and its arc-shaped retaining plates are both machined from high-strength carbon steel pipes, and the arc-shaped retaining plates provided on both sides of the rotating roller 3 are To prevent the wire rope from falling off due to stress; bearing supports 4 are installed on the shaft ends of the rotating rollers 3 of the ground roller pulley, and the bearing supports 4 are installed on the ground roller pulley frame 1, and the ground roller pulley frame 1 is fixed to the ground through the frame ground anchor rods 5; the bearing supports 4 adopt a fixed height of 250mm, even if the diameter of the rotating roller 3 is small (such as: Ф108mm), only the gap between the rotating roller 3 and the base of the bearing supports 4 is relatively enlarged, which does not affect the normal operation of the ground roller pulley.
[0016] The frame of the ground roller pulley rack is formed by welding galvanized square tubes, and the square tube profile is 80x80x6mm; the length of the frame ground anchor rod 5 of the fixed frame is between 600mm and 1500mm, and the ground anchor length is determined according to the on-site geological conditions, and the ground anchor length specification is determined by calculation in the construction plan; multiple ground roller pulley racks 1 can be connected by bolts 2, and multiple ground roller pulleys are expanded and connected in parallel, so as to ensure the expansion and use of multiple parallel traction wire ropes in width; the ground roller pulley rack 1 is rigidly hinged into one, which improves the stability, safety and reliability of the construction process and eliminates the potential safety hazards in the construction process; in addition to being used in UHV transmission line projects, ground roller pulleys can also be used in other rope-supporting work scenes where multiple parallel wire ropes are traction-moved on the ground to prevent the wire ropes from being scratched, ground, scraped, rubbed, etc., improve the safety and reliability of the work process, eliminate the potential safety hazards such as lifting injuries and object strikes during work, and prevent vicious safety accidents, especially in the construction of mountainous and tower base construction areas with complex terrain, which has considerable promotion significance.
Claims
1. A ground roller pulley, characterized in that: It includes a ground roller pulley frame, bolts, rotating rollers, bearing supports, frame ground anchors and oil filling cups; arc-shaped retaining plates are provided on both sides of the rotating rollers to prevent the wire ropes from falling off the rollers under stress; the bearing supports are installed on the shaft ends on both sides of the rotating rollers; the bearing supports are installed on the ground roller pulley frame by bolts; the ground roller pulley frame is fixed to the ground by the frame ground anchors; and the oil filling cup is located on the top of the ground roller pulley.
2. A ground roller pulley according to claim 1, characterized in that: The rotating roller and its arc-shaped retaining plate are both made by machining carbon steel pipes. The diameter of the rotating roller is between Ф108 and Ф219 mm, and the diameter of the arc-shaped retaining plate is between Ф160 and Ф288 mm.
3. A ground roller pulley according to claim 1, characterized in that: The fixed height of the bearing support is 250 mm.
4. A ground roller pulley according to claim 1, characterized in that: The ground roller pulley frame is formed by welding galvanized square tubes, and the size of the square tube profile is 80x80x6mm.
5. A ground roller pulley according to claim 1, characterized in that: The length of the frame ground anchor rod is between 600mm and 1500mm.