Convenient-to-adjust wool opener for felt production

By using electric telescopic adjustment rod, infrared transmission and laser ranging technology in the hair opening machine, the rapid and accurate adjustment of the hair opening roller distance is achieved, and the problem of low adjustment efficiency of the traditional hair opening machine is solved, and the quality and material of hair opening are improved. quality.

CN222455349UActive Publication Date: 2025-02-11HEBEI YUSHENG TRADING CO LTD
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Patent Information

Application Number
CN202421254703.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-04
Publication Date
2025-02-11
Estimated Expiration
2034-06-04

AI Technical Summary

Technical Problem

When adjusting the distance between the wool rollers in the traditional wool machine, it is difficult for the adjuster to control it accurately, resulting in a time-consuming and labor-intensive adjustment process and low hair opening efficiency.

Method used

A hair-opener for felt production is designed for easy adjustment. It uses electric telescopic adjustment rod, adjustment chute, linkage block, infrared transmitter and infrared receiver to cooperate with each other, transmit data through infrared rays to the control system, and measure distance using laser pulses. , achieve fast and accurate adjustment.

Benefits of technology

The adjustment difficulty is reduced, the adjustment efficiency is improved, the hair quality is ensured, and the quality of the hair material is improved through the coordination of the transmission belt and the eccentric wheel.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of felt production, and discloses an easy-to-adjust wool opener for felt production, which comprises a base and a wool opening box, the upper ends of both sides of the inner cavity of the wool opening box are provided with adjusting chutes, the upper ends of the inner cavities of the adjusting chutes are provided with linkage blocks in a sliding manner, and the inner sides of the linkage blocks are rotatably provided with second wool opening rollers; the bottom end of the second wool opening roller is flush with the bottom end of the linkage block, a first wool opening roller is rotationally arranged at the position, located at the lower end of the second wool opening roller, of the inner cavity of the wool opening box, the top end of the first wool opening roller is flush with the bottom end of the adjusting sliding groove, and an infrared emitter is connected to the bottom end of the linkage block in an embedded mode. According to the utility model, the rapid and accurate distance adjustment between the wool opening rollers can be realized through the adjusting mechanism, so that the wool opening requirements during the production of different felt products can be met during wool opening, the use limitation is reduced, and the use effect is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of felt production, in particular to a felt opening machine which is easy to adjust for felt production. Background Art

[0002] Felt is a thick, soft material made of wool fabric, commonly used to make carpets, mats, insoles, packaging materials, etc. It can be made of animal hair such as wool, rabbit hair, goat hair, or a mixture of synthetic fibers or recycled fibers. Felt has the characteristics of softness, warmth, water absorption, and shock absorption, and is widely used in a variety of applications. A felting machine is a device used to process raw wool fabrics, and is commonly used in the production process of felt. It processes wool fabrics to make them softer and fluffier. The felting machine can adjust the thickness, density, and texture of the wool fabric as needed to meet the requirements of different products. With the felting machine, producers can more flexibly control the quality and characteristics of the felt to meet market demand;

[0003] In order to meet the requirements of different felt products, traditional opening machines usually set the opening rollers in an adjustable connection mode, so that the distance between the opening rollers can be adjusted during opening. However, the transmission adjustment mechanism only has an adjustment function. Therefore, the adjuster cannot accurately control the distance between the opening rollers during adjustment. Therefore, during the adjustment process, the adjuster needs to repeatedly adjust the distance between the opening rollers to meet the use requirements. This process is time-consuming and labor-intensive, which not only increases the workload of the staff, but also makes the opening efficiency low. For this reason, we propose an opening machine for felt production that is easy to adjust. Utility Model Content

[0004] The main purpose of the utility model is to provide an easily adjustable felt production opening machine, which can effectively solve the problems in the background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a felt opening machine which is easy to adjust for production, comprising a base and an opening box, the upper ends of both sides of the inner cavity of the opening box are provided with adjusting slide grooves, the upper ends of the inner cavities of the adjusting slide grooves are slidably provided with linkage blocks, a second opening roller is rotatably provided inside the linkage block, and the bottom end of the second opening roller is flush with the bottom end of the linkage block, a first opening roller is rotatably provided in the inner cavity of the opening box and located at the lower end of the second opening roller, and the top end of the first opening roller is flush with the bottom end of the adjusting slide groove, an infrared transmitter is inlaid at the bottom end of the linkage block, an infrared receiver is inlaid at the bottom end of the inner cavity of the adjusting slide groove, an electric telescopic adjustment rod is inlaid at the top end of the adjusting slide groove, and the telescopic end of the electric telescopic adjustment rod is detachably connected to the top end of the linkage block.

[0006] Preferably, a conveyor belt is provided at the bottom of the inner cavity of the roughening box and at the lower end of the first roughening roller, a screen plate is elastically connected to one side of the bottom end of the conveyor belt, a transmission rod is rotatably provided at the bottom of the inner cavity of the roughening box and at the lower end of the material guide pipe, and an eccentric wheel is detachably connected to the surface of the transmission rod.

[0007] Preferably, a transmission belt is sleeved on the surface of one end of the transmission rod, and the other end of the transmission belt is sleeved on the power output end of the first detangling roller.

[0008] Preferably, a driving chamber is detachably connected to one side of the napping box, and a driving motor for driving the first napping roller to rotate is detachably connected to the inner cavity of the driving chamber.

[0009] Preferably, a base is fixedly connected to the bottom end of the haircut box.

[0010] Preferably, a loading rack is fixedly connected to the upper surface of the base and one side located at the feeding end of the wool box, and a conveyor belt is detachably connected to the inner side of the loading rack.

[0011] Preferably, a control box is detachably connected to one side of the loading rack.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] 1. The utility model sets an electric telescopic rod, an adjusting slot, a linkage block, an infrared transmitter and an infrared receiver to cooperate with each other. When opening the hair, according to the needs, the linkage block and the second opening roller connected to the inner side of the linkage block are driven by the electric telescopic rod to slide up and down in the inner cavity of the adjusting slot, so as to adjust the distance between the first opening roller and the second opening roller. During the adjustment, the infrared transmitter embedded in the bottom end of the linkage block will emit infrared rays, which will be received by the infrared receiver embedded in the bottom end of the adjusting slot, and the data will be transmitted to a matching control system. The control system calculates the distance by emitting laser pulses and measuring the receiving time, so that the adjuster can quickly and accurately understand the distance between the opening rollers during the adjustment process, reduce the difficulty of adjustment, effectively improve the adjustment efficiency, and thus ensure the quality of opening the hair in the later stage.

[0014] 2. The utility model cooperates with each other through the conveyor belt, screen plate, transmission belt, transmission rod and eccentric wheel. When the wool is opened, the wool material after opening falls onto the conveyor belt and is transmitted to the screen plate through the conveyor belt. It is discharged from the opening box under the guidance of the screen plate. In the discharge process, the transmission rod rotates with the first opening roller through the transmission belt, and then drives the eccentric wheel fixed on the surface to rotate and hit the screen plate, so that the screen plate vibrates, and then the wool material after opening is screened, so that the small solid particles mixed inside fall off, thereby effectively improving the quality of the wool material. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the structure of the utility model opening box;

[0017] Figure 3 It is a structural schematic diagram of the utility model A;

[0018] Figure 4 It is a structural schematic diagram of the side view of the opening box of the utility model.

[0019] In the figure: 1. Base; 2. Opening box; 3. Electric telescopic adjustment rod; 4. Drive room; 5. Screen plate; 6. Loading rack; 7. Conveyor belt; 8. Control box; 9. Adjustment slide; 10. Linkage block; 11. First opening roller; 12. Second opening roller; 13. Infrared transmitter; 14. Infrared receiver; 15. Transmission belt; 16. Conveyor belt; 17. Transmission rod; 18. Eccentric wheel. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] Example

[0022] See also Figure 1 - Figure 4The figure shows a felt production opening machine that is easy to adjust, including a base 1 and an opening box 2. The upper ends of both sides of the inner cavity of the opening box 2 are provided with adjusting slide grooves 9. The upper ends of the inner cavities of the adjusting slide grooves 9 are slidably provided with linkage blocks 10. A second opening roller 12 is rotatably provided inside the linkage block 10, and the bottom end of the second opening roller 12 is flush with the bottom end of the linkage block 10. The inner cavity of the opening box 2 and the lower end of the second opening roller 12 are rotatably provided with a first opening roller 11, and the top end of the first opening roller 11 is flush with the bottom end of the adjusting slide groove 9. The bottom end of the linkage block 10 is inlaid with an infrared transmitter 13, and the bottom end of the inner cavity of the adjusting slide groove 9 is inlaid with an infrared receiver 14. The top end of the adjusting slide groove 9 is inlaid with an electric telescopic adjustment rod 3, and the electric telescopic adjustment rod 3 is inlaid on the top end. The telescopic end of the retractable adjustment rod 3 is detachably connected to the top of the linkage block 10; the linkage block 10 and the second opening roller 12 connected to the inner side of the linkage block 10 are driven by the electric telescopic rod to slide up and down in the inner cavity of the adjustment slide groove 9, so as to adjust the distance between the first opening roller 11 and the second opening roller 12. During adjustment, the infrared transmitter 13 embedded in the bottom end of the linkage block 10 will emit infrared rays, which will be received by the infrared receiver 14 embedded in the bottom end of the adjustment slide groove 9, and the data will be transmitted to the matching control system. The control system calculates the distance by emitting laser pulses and measuring the receiving time, so that the adjuster can quickly and accurately understand the distance between the opening rollers during the adjustment process, reduce the difficulty of adjustment, effectively improve the adjustment efficiency, and thus ensure the quality of opening the hair in the later stage.

[0023] Among them, a conveyor belt 16 is provided at the bottom end of the inner cavity of the rough opening box 2 and at the lower end of the first rough opening roller 11, and a sieve plate 5 is elastically connected to one side of the bottom end of the conveyor belt 16. A transmission rod 17 is rotatably provided at the bottom end of the inner cavity of the rough opening box 2 and at the lower end of the material guide pipe, and an eccentric wheel 18 is detachably connected to the surface of the transmission rod 17. A transmission belt 15 is sleeved on the surface of one end of the transmission rod 17, and the other end of the transmission belt 15 is sleeved on the power output end of the first rough opening roller 11; the roughened wool falls onto the conveyor belt 16 and is transmitted to the sieve plate 5 through the conveyor belt 16, and is discharged from the rough opening box 2 under the guidance of the sieve plate 5, and in the process of discharging, the transmission rod 17 rotates with the first rough opening roller 11 through the transmission belt 15, thereby driving the eccentric wheel 18 fixed on the surface to rotate to hit the sieve plate 5, so that the sieve plate 5 vibrates, and then the roughened wool is screened, so that the solid small particles doped inside fall off, thereby effectively improving the quality of the wool.

[0024] Among them, the driving chamber 4 is detachably connected to one side of the napping box 2, and the inner cavity of the driving chamber 4 is detachably connected to a driving motor for driving the first napping roller 11 to rotate; the driving chamber 4 can effectively provide power in the napping chamber, which is convenient for napping.

[0025] Among them, the bottom end of the rough opening box 2 is fixedly connected to a base 1, the upper surface of the base 1 and one side located at the feeding end of the rough opening box 2 is fixedly connected to a loading rack 6, and the inner side of the loading rack 6 is detachably connected to a conveyor belt 7; the rough material is put onto the conveyor belt 7 arranged at the upper end of the loading rack 6, and is automatically transported into the rough opening box 2 through the conveyor belt 7, so that automatic loading is realized, and manual loading is not required, thereby improving the safety during loading.

[0026] Among them, a control box 8 is detachably connected to one side of the loading rack 6; the control box 8 is convenient for controlling the electrical structure on the haircutting device to work, realizing automated operation, reducing the difficulty of haircutting, saving time and effort, and effectively improving the haircutting efficiency.

[0027] It should be noted that the utility model is an easily adjustable felt production opening machine, the wool material is put onto the conveyor belt 7 arranged at the upper end of the loading frame 6, and is transported into the opening box 2 through the conveyor belt 7, and the first opening roller 11 is driven to rotate by the driving motor arranged in the inner cavity of the driving chamber 4, and the second opening roller 12 is driven to rotate by the driving motor arranged on one side of the second opening roller 12, and the wool material is effectively opened by the rotation of the two, and during the opening process, the opened wool material falls onto the conveyor belt 16, and is transported to the screen plate 5 through the conveyor belt 16, and is discharged from the opening box 2 under the guidance of the screen plate 5, and during the discharge process, the transmission rod 17 rotates with the first opening roller 11 through the transmission belt 15, and then drives the eccentric wheel 18 fixed on the surface to rotate to hit the screen plate 5, so that the screen plate 5 vibrates, and then the opened wool material is screened, so that the solid small particles mixed inside fall off, thereby effectively improving the quality of the wool material.

[0028] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0029] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A felt production opening machine which is easy to adjust, comprising a base (1) and an opening box (2), characterized in that: The upper ends of both sides of the inner cavity of the roughening box (2) are provided with adjustment grooves (9), and the upper ends of the inner cavities of the adjustment grooves (9) are slidably provided with linkage blocks (10). A second roughening roller (12) is rotatably provided inside the linkage block (10), and the bottom end of the second roughening roller (12) is flush with the bottom end of the linkage block (10). The inner cavity of the roughening box (2) and the lower end of the second roughening roller (12) are rotatably provided with a first roughening roller (11), and the top end of the first roughening roller (11) is flush with the bottom end of the adjustment groove (9). The bottom end of the linkage block (10) is inlaid with an infrared transmitter (13), and the bottom end of the inner cavity of the adjustment groove (9) is inlaid with an infrared receiver (14). The top end of the adjustment groove (9) is inlaid with an electric telescopic adjustment rod (3), and the telescopic end of the electric telescopic adjustment rod (3) is detachably connected to the top end of the linkage block (10).

2. The easily adjustable felt production opening machine according to claim 1, characterized in that: A conveyor belt (16) is provided at the bottom of the inner cavity of the rough opening box (2) and located below the first rough opening roller (11); a screen plate (5) is elastically connected to one side of the bottom of the conveyor belt (16); a transmission rod (17) is rotatably provided at the bottom of the inner cavity of the rough opening box (2) and located below the material guide pipe; an eccentric wheel (18) is detachably connected to the surface of the transmission rod (17).

3. The easily adjustable felt production opening machine according to claim 2, characterized in that: A transmission belt (15) is sleeved on the surface of one end of the transmission rod (17), and the other end of the transmission belt (15) is sleeved on the power output end of the first opening roller (11).

4. The easily adjustable felt production opening machine according to claim 1, characterized in that: One side of the nap opening box (2) is detachably connected to a driving chamber (4), and the inner cavity of the driving chamber (4) is detachably connected to a driving motor for driving the first nap opening roller (11) to rotate.

5. The easily adjustable felt production opening machine according to claim 1, characterized in that: The bottom end of the haircut box (2) is fixedly connected to a base (1).

6. The easily adjustable felt production opening machine according to claim 5, characterized in that: A loading rack (6) is fixedly connected to the upper surface of the base (1) and located at one side of the feeding end of the roughing box (2), and a conveyor belt (7) is detachably connected to the inner side of the loading rack (6).

7. The easily adjustable felt production opening machine according to claim 6, characterized in that: A control box (8) is detachably connected to one side of the loading rack (6).