Sectional warping machine for polyester fabric production

Abstract

The utility model discloses a sectional warping machine for polyester fabric production, and belongs to the technical field of warping machines, the sectional warping machine comprises an adjusting assembly and a linkage assembly, the number of dividing needles can be adjusted according to needs, firstly, after a third sliding block is moved to a proper position, a limiting rod is inserted into a mounting frame and a through hole of the third sliding block to enter a connecting hole, and then the third sliding block is moved to a proper position; a top plate can be moved, the position of the top plate can be adjusted under the cooperation of a first guide rail and a first sliding block, a first driving motor is started, the first driving motor drives a threaded rod to rotate, and a second driving motor drives a second guide rail to rotate; the height of the third guide rail can be adjusted under the cooperation of the second guide rail and the second sliding block, so that the device can be suitable for fabrics with different thicknesses, and the applicability of the device is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of warping machines, and more specifically to a slitting warping machine for producing polyester fabrics. Background Art

[0002] Warping machine is a mechanical device mainly used for arranging warp yarn. Warping is to wind the yarn evenly onto the warp beam with a certain tension according to the number and length required by the weaving process for use by the warp knitting machine. It is a preparatory process for warp knitting production. The warping machine can be controlled by a motor drive and control system to transport the yarn from the spindle, after being arranged, tensioned, and guided to the yarn retarder, it is controlled by a fine guide device and finally sent to the loom head to complete the weaving of fabrics of different specifications and forms.

[0003] The reason for warping machines to perform slitting is to improve production efficiency and ensure yarn quality. Through slitting, the yarn can be rearranged into regular bundles, and dirt, impurities, broken ends and other unqualified parts in the yarn can be removed to ensure that the quality of the yarn after warping meets the requirements. At the same time, the slitting operation can quickly sort the yarn, greatly improving the efficiency of the warping production line and reducing the time and labor intensity of manual operation. In addition, the slitting warping machine can also detect the yarn, timely discover and repair problems on the yarn, reduce yarn loss, improve utilization, and reduce costs. Slitting is an indispensable process in the operation of the warping machine.

[0004] Although the quality of the yarn can be improved by slitting, the number and width of the slitting cannot be adjusted according to needs during the slitting process of the yarn. When adjustment is required, it needs to be replaced, which reduces work efficiency. Utility Model Content

[0005] 1. Technical issues to be resolved

[0006] In view of the deficiencies in the prior art, the utility model provides a slitting warping machine for producing polyester fabrics, which solves the above-mentioned problems.

[0007] (II) Technical solution

[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a slitting warping machine for polyester fabric production, comprising a bottom plate, a third guide rail is provided above the bottom plate, a plurality of splitting needles are provided on the outer surface of the third guide rail, two bearing seats are fixedly connected to the top of the bottom plate, a feed roller, a pressure wheel and a warping frame are rotatably connected to the outer surface of one side of the two bearing seats, and the characteristic is that it also includes:

[0009] An adjusting component, located on the outer surface of the third guide rail and movably connected to the outer surface of the third guide rail, and used for adjusting the number and position of the plurality of segmentation needles on the third guide rail;

[0010] The linkage assembly, located inside the bearing housing, is used to drive the feed reel, pressure wheel and warping frame.

[0011] Preferably, a plurality of third sliding blocks are slidably connected to the outer surface of the third guide rail, a mounting frame is fixedly connected to the outer surfaces of the plurality of third sliding blocks, and the dividing needle is fixedly mounted to the mounting frame.

[0012] Preferably, the adjustment component includes a connecting hole and a limiting rod, the outer surface of the third guide rail is provided with a plurality of equidistantly distributed connecting holes, the outer surfaces of the third slider and the mounting frame are provided with through holes, and the corresponding through holes on the third slider and the mounting frame are movably connected to the internal connection holes with a limiting rod.

[0013] Preferably, two first guide rails are fixedly connected to the top of the base plate, the two first guide rails are symmetrically distributed and the outer surfaces are slidably connected to the first sliders, the tops of the two first sliders are fixedly connected to the second guide rails, the outer surfaces of the two second guide rails are slidably connected to the second sliders, and the tops of the two second guide rails are fixedly connected to the top plate.

[0014] Preferably, a first drive motor is fixedly mounted on the top of the top plate, a threaded rod is fixedly connected to the output end of the first drive motor, a nut is threadedly sleeved on the outer surface of the threaded rod, and the bottom of the nut is fixedly connected to the top of the third guide rail.

[0015] Preferably, the linkage assembly includes a first gear, a second gear and a third gear, the first gear is rotatably connected inside the bearing seat, the second gear is meshingly connected to the outer surface of the first gear, the third gear is meshingly connected to the outer surface of the second gear, the first gear, the second gear and the third gear are distributed in a triangular shape, a second drive motor is fixedly mounted on the outer surface of the bearing seat, and the output end of the second drive motor is fixedly connected to the rotating shaft of the first gear.

[0016] Preferably, the rotating shaft of the first gear is fixedly connected to the rotating shaft of the feed roller, the rotating shaft of the second gear is fixedly connected to the rotating shaft of the pressure wheel, and the rotating shaft of the third gear is fixedly connected to the rotating shaft of the warping frame.

[0017] (III) Beneficial effects

[0018] Compared with the prior art, the utility model provides a slitting warping machine for polyester fabric production, which has the following beneficial effects:

[0019] 1. The slitting warping machine for producing polyester fabric can adjust the number of dividing needles as needed through an adjustment component. First, after moving the third slider to a suitable position, the limit rod is inserted into the through hole of the mounting frame and the third slider and then into the connecting hole, so that the mounting frame is connected to the third guide rail, and the spacing and the number can be adjusted. When the fabric is located under a plurality of dividing needles, it can be cut. The top plate can be movable, and the position of the top plate can be adjusted under the cooperation of the first guide rail and the first slider. The first drive motor is started, and the first drive motor drives the threaded rod to rotate, thereby driving the nut to move on the first drive motor, thereby pushing the third guide rail. The height of the third guide rail can be adjusted under the cooperation of the second guide rail and the second slider, so that it can be used for fabrics of different thicknesses, thereby improving the applicability of the device.

[0020] The slitting warping machine for producing polyester fabrics uses a linkage component. The second driving motor drives the first gear to rotate. After the first gear rotates, it drives the second gear to rotate and further drives the third gear to rotate, so that the feed roller, the pressure wheel and the warping frame rotate. During the rotation of the feed roller, the fabric is driven to enter under the pressure wheel. During the rotation of the pressure wheel, the surface of the fabric is processed, and then the fabric is warped through the warping frame. The operation is convenient. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the structure of the utility model;

[0022] Figure 2 This is a rear view of the structure of the utility model;

[0023] Figure 3 For this utility model Figure 2 A magnified view of the structure at center;

[0024] Figure 4 It is a schematic diagram of the structure of the linkage component of the utility model.

[0025] In the figure: 1. bottom plate; 2. first guide rail; 3. first slider; 4. second guide rail; 5. second slider; 6. top plate; 7. first drive motor; 8. second drive motor; 9. feed roller; 10. pressure wheel; 11. warping frame; 12. dividing needle; 13. third guide rail; 14. connecting hole; 15. threaded rod; 16. third slider; 17. mounting frame; 18. limit rod; 19. first gear; 20. second gear; 21. third gear. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] See also Figure 1-4 , the utility model provides a technical solution:

[0028] A slitting warping machine for producing polyester fabrics, comprising a bottom plate 1, a third guide rail 13 is arranged above the bottom plate 1, a plurality of splitting needles 12 are arranged on the outer surface of the third guide rail 13, two bearing seats are fixedly connected to the top of the bottom plate 1, a feed roller 9, a pressure wheel 10 and a warping frame 11 are rotatably connected to the outer surface of one side of the two bearing seats tending to each other, and the characteristic is that it also includes:

[0029] An adjustment component, located on the outer surface of the third guide rail 13 and movably connected to the outer surface of the third guide rail 13, and used for adjusting the number and position of the plurality of segmentation needles 12 on the third guide rail 13;

[0030] The linkage assembly is located inside the bearing seat and is used to drive the feed roller 9, the pressure wheel 10 and the warping frame 11. The second drive motor 8 drives the first gear 19 to rotate. After the first gear 19 rotates, it drives the second gear 20 to rotate and further drives the third gear 21 to rotate, thereby rotating the feed roller 9, the pressure wheel 10 and the warping frame 11.

[0031] Furthermore, the outer surface of the third guide rail 13 is slidably connected to multiple third sliders 16, and the outer surfaces of the multiple third sliders 16 are fixedly connected to the mounting frame 17. The dividing needle 12 is fixedly installed with the mounting frame 17, and the fabric can be cut when it is located under the multiple dividing needles 12.

[0032] Furthermore, the adjustment component includes a connecting hole 14 and a limiting rod 18. The outer surface of the third guide rail 13 is provided with a plurality of equidistantly distributed connecting holes 14. The outer surfaces of the third slider 16 and the mounting frame 17 are provided with through holes. The limiting rod 18 is movably inserted into the connecting hole 14 through the corresponding through holes on the third slider 16 and the mounting frame 17. The limiting rod 18 is inserted into the through holes of the mounting frame 17 and the third slider 16 and into the connecting hole 14, so that the mounting frame 17 is connected to the third guide rail 13. The spacing and quantity can be adjusted.

[0033] Furthermore, two first guide rails 2 are fixedly connected to the top of the base plate 1, the two first guide rails 2 are symmetrically distributed and the outer surfaces are slidably connected to the first sliders 3, the tops of the two first sliders 3 are fixedly connected to the second guide rails 4, the outer surfaces of the two second guide rails 4 are slidably connected to the second sliders 5, and the tops of the two second guide rails 4 are fixedly connected to the top plate 6. The height of the third guide rail 13 can be adjusted with the cooperation of the second guide rails 4 and the second sliders 5, so that it can be suitable for fabrics of different thicknesses.

[0034] Furthermore, a first drive motor 7 is fixedly installed on the top of the top plate 6, and a threaded rod 15 is fixedly connected to the output end of the first drive motor 7. A nut is threadedly sleeved on the outer surface of the threaded rod 15, and the bottom of the nut is fixedly connected to the top of the third guide rail 13. The first drive motor 7 drives the threaded rod 15 to rotate, and then drives the nut to move on the first drive motor 7, thereby pushing the third guide rail 13.

[0035] Furthermore, the linkage assembly includes a first gear 19, a second gear 20 and a third gear 21. The first gear 19 is rotatably connected to the inside of the bearing seat, the outer surface of the first gear 19 is meshingly connected to the second gear 20, and the outer surface of the second gear 20 is meshingly connected to the third gear 21. The first gear 19, the second gear 20 and the third gear 21 are distributed in a triangular shape, and a second drive motor 8 is fixedly installed on the outer surface of the bearing seat. The output end of the second drive motor 8 is fixedly connected to the rotating shaft of the first gear 19. The second drive motor 8 drives the first gear 19 to rotate. After the first gear 19 rotates, it drives the second gear 20 to rotate and further drives the third gear 21 to rotate, thereby rotating the feed roller 9, the pressure wheel 10 and the warping frame 11.

[0036] Furthermore, the rotating shaft of the first gear 19 is fixedly connected to the rotating shaft of the feed roller 9, the rotating shaft of the second gear 20 is fixedly connected to the rotating shaft of the pressure wheel 10, and the rotating shaft of the third gear 21 is fixedly connected to the rotating shaft of the warping frame 11. During the rotation of the feed roller 9, the fabric is driven to enter under the pressure wheel 10. The pressure wheel 10 processes the surface of the fabric during the rotation, and then warps it through the warping frame 11.

[0037] Working principle: When the staff needs to use the slitting warping machine for polyester fabric production, the second drive motor 8 is started, and the second drive motor 8 drives the first gear 19 to rotate. After the first gear 19 rotates, it drives the second gear 20 to rotate and further drives the third gear 21 to rotate, so that the feed roller 9, the pressure wheel 10 and the warping frame 11 rotate. During the rotation of the feed roller 9, the fabric is driven to enter under the pressure wheel 10. The pressure wheel 10 processes the surface of the fabric during the rotation, and then warps it through the warping frame 11. The warped fabric is under the top plate 6. The number of split needles 12 can be adjusted as needed. First, move the third slider 16 to the appropriate position. Finally, the limiting rod 18 is inserted into the through holes of the mounting frame 17 and the third slider 16 and then into the connecting hole 14, so that the mounting frame 17 is connected to the third guide rail 13, the spacing is adjustable, the quantity is adjustable, and the fabric can be cut when it is located below multiple dividing needles 12. The top plate 6 can be moved, and the position of the top plate 6 can be adjusted with the cooperation of the first guide rail 2 and the first slider 3. The first drive motor 7 is started, and the first drive motor 7 drives the threaded rod 15 to rotate, thereby driving the nut to move on the first drive motor 7, thereby pushing the third guide rail 13. The height of the third guide rail 13 can be adjusted with the cooperation of the second guide rail 4 and the second slider 5, so that it can be suitable for fabrics of different thicknesses.

[0038] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A slitting warping machine for producing polyester fabrics, comprising a bottom plate (1), a third guide rail (13) is provided above the bottom plate (1), a plurality of splitting needles (12) are provided on the outer surface of the third guide rail (13), two bearing seats are fixedly connected to the top of the bottom plate (1), a feed roller (9), a pressure wheel (10) and a warping frame (11) are rotatably connected to the outer surfaces of the two bearing seats on one side thereof, and the characteristics are that: Also includes: An adjustment component, located on the outer surface of the third guide rail (13) and movably connected to the outer surface of the third guide rail (13), and used for adjusting the number and position of the plurality of segmentation needles (12) on the third guide rail (13); The linkage assembly is located inside the bearing seat and is used to drive the feed roller (9), the pressure wheel (10) and the warping frame (11).

2. The sectional warping machine for producing polyester fabrics according to claim 1, characterized in that: The outer surface of the third guide rail (13) is slidably connected to a plurality of third sliders (16), and the outer surfaces of the plurality of third sliders (16) are fixedly connected to a mounting frame (17), and the dividing needle (12) is fixedly mounted on the mounting frame (17).

3. The sectional warping machine for producing polyester fabric according to claim 2, characterized in that: The adjustment assembly comprises a connection hole (14) and a limiting rod (18); the outer surface of the third guide rail (13) is provided with a plurality of connection holes (14) distributed at equal intervals; the outer surfaces of the third slider (16) and the mounting frame (17) are provided with through holes; the limiting rod (18) is movably inserted into the corresponding through holes on the third slider (16) and the mounting frame (17) and the interior of the connection hole (14).

4. The sectional warping machine for producing polyester fabric according to claim 1, characterized in that: The top of the bottom plate (1) is fixedly connected to two first guide rails (2), the two first guide rails (2) are symmetrically distributed and the outer surfaces of the two first guide rails (2) are slidably connected to first sliders (3), the tops of the two first sliders (3) are fixedly connected to second guide rails (4), the outer surfaces of the two second guide rails (4) are slidably connected to second sliders (5), and the tops of the two second guide rails (4) are fixedly connected to top plates (6).

5. The sectional warping machine for producing polyester fabrics according to claim 4, characterized in that: A first drive motor (7) is fixedly mounted on the top of the top plate (6); a threaded rod (15) is fixedly connected to the output end of the first drive motor (7); a nut is threadedly sleeved on the outer surface of the threaded rod (15); and the bottom of the nut is fixedly connected to the top of the third guide rail (13).

6. The sectional warping machine for producing polyester fabrics according to claim 1, characterized in that: The linkage assembly comprises a first gear (19), a second gear (20) and a third gear (21); the first gear (19) is rotatably connected inside the bearing seat; the second gear (20) is meshedly connected to the outer surface of the first gear (19); the third gear (21) is meshedly connected to the outer surface of the second gear (20); the first gear (19), the second gear (20) and the third gear (21) are distributed in a triangular shape; a second drive motor (8) is fixedly mounted on the outer surface of the bearing seat; and the output end of the second drive motor (8) is fixedly connected to the rotating shaft of the first gear (19).

7. The sectional warping machine for producing polyester fabrics according to claim 6, characterized in that: The rotating shaft of the first gear (19) is fixedly connected to the rotating shaft of the feed roller (9), the rotating shaft of the second gear (20) is fixedly connected to the rotating shaft of the pressure wheel (10), and the rotating shaft of the third gear (21) is fixedly connected to the rotating shaft of the warping frame (11).

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