Inflation equipment for hollow glass production
By introducing mobile mechanisms and detection mechanisms into the insulating equipment for insulating glass production, the problem that existing equipment cannot detect and control the gas concentration inside the insulating glass is solved, and automated control is realized to ensure the guarantee of inflation quality and performance.
Patent Information
- Application Number
- CN202420988058.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-09
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-05-09
AI Technical Summary
The existing inflatable equipment for production of hollow glass cannot detect and control the concentration of inert gas inside the hollow glass, making it difficult to guarantee the inflation quality and performance.
A hollow glass production and inflatable equipment is designed, including a moving mechanism and a testing mechanism. The mobile mechanism is used to adjust the position of the inflation needle. The detection mechanism includes a detection cylinder and a concentration sensor, which can detect the gas concentration and automatically control the inflation process by controlling the solenoid valve.
Through the coordination of the detection cylinder and the concentration sensor, the gas concentration can be detected in real time and the inflation process can be automatically controlled to ensure that the gas concentration inside the hollow glass reaches a predetermined value, thereby ensuring inflation quality and performance.
Smart Images

Figure CN222457234U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of glass production, in particular to an inflatable device for producing hollow glass. Background Art
[0002] Insulating glass is a new type of building material, consisting of two or three pieces of glass and an aluminum alloy frame, with dry gas in the middle and bonded by a highly airtight composite adhesive. Insulating glass has good heat insulation and sound insulation properties, and can also reduce the weight of the building. In addition, the various properties of insulating glass are superior to ordinary double-layer glass, so it has been recognized by countries around the world.
[0003] After searching the Chinese patent CN216277538U, it was found that an inflation device for hollow glass production is disclosed. By setting an adjustment structure and rotating the screw rod, the screw rod moves through the thread between the screw rod and the frame, so that the support rod slides on the slide groove through two slide seats, thereby adjusting the position of the inflation needle, solving the problem that the traditional inflation device cannot adjust the inflation needle, and by setting a clamping structure, solving the problem of poor stability between the inflation needle and the glass.
[0004] However, there are still some deficiencies in the inflating equipment for producing hollow glass. When the hollow glass is inflated, the inert gas concentration inside the hollow glass is not detected. The control of the inflated concentration of the hollow glass is the key to ensuring the quality and performance of the inflated hollow glass. Therefore, it is impossible to determine whether the inert gas concentration inside the hollow glass meets the standard, and the quality and performance of the hollow glass may be affected. No effective solution has been proposed for the problems in the related technology. Utility Model Content
[0005] In view of the problems in the related technology, the utility model proposes a hollow glass production and inflation device to overcome the above technical problems existing in the existing related technology.
[0006] To this end, the specific technical solutions adopted by the utility model are as follows:
[0007] A hollow glass production and inflation device comprises a workbench, a bracket is arranged above the workbench, a pressing mechanism is arranged above the bracket, moving mechanisms are arranged on both sides of the workbench, one side of the moving mechanism is connected to the inflation mechanism, and the other side is connected to the detection mechanism.
[0008] Furthermore, in order to be able to adjust the position of the inflation needle and facilitate the adjustment of the position of the inflation needle according to different situations, thereby enhancing the practicality of this equipment, the moving mechanism includes fixed blocks arranged on both sides of the workbench, a groove is arranged inside the fixed block, a threaded rod is arranged inside the groove, the threaded rod is threadedly connected to the slider, one end of the threaded rod passes through the fixed block and is connected to the output end of the drive motor, a connecting seat is provided above the slider, a telescopic rod is provided above the connecting seat, a fixed seat is provided at the top of the telescopic rod, and a second hydraulic rod is provided on one side of the fixed seat.
[0009] Furthermore, in order to facilitate the detection of inert gas inside the insulating glass, the detection mechanism includes a detection cylinder connected to the second hydraulic rod on one side, a concentration sensor is provided inside the detection cylinder, and the concentration sensor is electrically connected to the controller, and the controller is provided on one side of the workbench.
[0010] Furthermore, in order to facilitate the compression of the glass and prevent the glass from moving during the inflation of the hollow glass, the compression mechanism includes a first hydraulic rod arranged at the top of the bracket, the first hydraulic rod is connected to the mounting plate, a pressure plate is provided under the mounting plate, connecting rods are provided on both sides of the pressure plate, the connecting rods are connected through the mounting plate, a buffer spring is provided on the outside of the connecting rod, one end of the spring is connected to the pressure plate, and the other end is connected to the mounting plate.
[0011] Furthermore, in order to prevent the connecting rod from being separated from the mounting plate, a limiting plate is provided on the connecting rod, and the limiting plate is arranged above the mounting plate.
[0012] Furthermore, the connecting seat is provided with two limiting rods, which are connected through the fixing seat.
[0013] Furthermore, the inflation mechanism includes a mounting frame connected to the second hydraulic rod on the other side, the mounting frame is connected to the inflation needle, the inflation needle is connected to the air pipe, the air pipe is connected to the inflation tank, the air pipe is provided with an electromagnetic valve, and the electromagnetic valve is electrically connected to the controller.
[0014] Furthermore, in order to prevent damage to the insulating glass due to excessive pressing force during the pressing process, soft pads are provided on the bottom of the pressing plate and the workbench, and a pressure sensor is provided on the bottom of the pressing plate. The pressure sensor is electrically connected to the controller, and the controller is connected to the first hydraulic rod.
[0015] The beneficial effects of the utility model are:
[0016] (1) By setting a moving mechanism and a detection mechanism, it is convenient to adjust the position of the detection cylinder according to the different positions of the exhaust holes of different types of insulating glass, thereby improving the practicality of the device. In addition, by setting a detection cylinder and a concentration sensor, the concentration sensor can detect the concentration of the gas discharged from the exhaust hole. The gas concentration of the exhaust hole is dynamically compared with the set gas concentration. When the predetermined value is reached, the controller can control the electromagnetic valve to close and stop inflating the insulating glass, thereby ensuring the inflation concentration.
[0017] (2) By setting up a clamping mechanism, the insulating glass can be fixed by starting the first hydraulic rod to drive the pressing plate to move downward, and by setting a pressure sensor, a buffer spring and a cushion at the bottom of the pressing plate, the insulating glass can be prevented from being damaged by excessive force of the pressing plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0019] Figure 1 It is a front view of an inflatable device for producing hollow glass according to an embodiment of the utility model.
[0020] Figure 2 It is a side view of an inflatable device for producing hollow glass according to an embodiment of the utility model.
[0021] Figure 3 The utility model is a structural diagram of a detection mechanism of an inflatable device for producing hollow glass according to an embodiment of the utility model.
[0022] Figure 4 The utility model is a structural diagram of a compression mechanism of an inflatable device for producing hollow glass according to an embodiment of the utility model.
[0023] In the figure:
[0024] 1. Workbench; 2. Bracket; 3. Clamping mechanism; 301. First hydraulic rod; 302. Mounting plate; 303. Pressing plate; 304. Connecting rod; 305. Buffer spring; 4. Moving mechanism; 401. Fixed block; 402. Groove; 403. Threaded rod; 404. Sliding block; 405. Driving motor; 406. Connecting seat; 407. Telescopic rod; 408. Fixed seat; 409. Second hydraulic rod; 5. Inflating mechanism; 501. Mounting frame; 502. Inflating needle; 503. Air pipe; 504. Inflating tank; 505. Solenoid valve; 6. Detection mechanism; 601. Detection tube; 602. Concentration sensor; 603. Controller; 7. Limiting plate; 8. Limiting rod; 9. Cushion; 10. Pressure sensor. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] According to an embodiment of the utility model, a hollow glass production and inflation device is provided.
[0027] Embodiment 1
[0028] like Figure 1-Figure 3As shown, the hollow glass production and inflation equipment according to the embodiment of the utility model includes a workbench 1, a bracket 2 is provided above the workbench 1, a pressing mechanism 3 is provided above the bracket 2, moving mechanisms 4 are provided on both sides of the workbench 1, the moving mechanism 4 on one side is connected to the inflation mechanism 5, and the other side is connected to the detection mechanism 6, the moving mechanism 4 includes fixed blocks 401 arranged on both sides of the workbench 1, a groove 402 is provided inside the fixed block 401, a threaded rod 403 is provided inside the groove 402, the threaded rod 403 is threadedly connected to the slider 404, one end of the threaded rod 403 passes through the fixed block 401 and is connected to the output end of the driving motor 405, a connecting seat 406 is provided above the connecting seat 406, a telescopic rod 407 is provided above the connecting seat 406, a fixed seat 408 is provided at the top of the telescopic rod 407, a limiting rod 8 is provided on the connecting seat 406, and the number of the limiting rod 8 is two, and the limiting rod 8 is connected to the fixed The seat 408 is connected through, and a limit rod 8 is set to make the inflation needle 502 more stable when moving up and down. A second hydraulic rod 409 is provided on one side of the fixed seat 408. The detection mechanism 6 includes a detection cylinder 601 connected to the second hydraulic rod 409 on one side, and a concentration sensor 602 is provided inside the detection cylinder 601. The gas injected into this device is argon gas. The concentration sensor 602 is an argon concentration sensor 602. The concentration sensor 602 is electrically connected to the controller 603. The controller 603 is arranged on one side of the workbench 1. The inflation mechanism 5 includes a mounting frame 501 connected to the second hydraulic rod 409 on the other side, the mounting frame 501 is connected to the inflation needle 502, the inflation needle 502 is connected to the air pipe 503, the air pipe 503 is connected to the inflation tank 504, and an electromagnetic valve 505 is provided on the air pipe 503, and the electromagnetic valve 505 is electrically connected to the controller 603.
[0029] like Figure 1-Figure 4 As shown, the clamping mechanism 3 includes a first hydraulic rod 301 arranged at the top of the bracket 2, the first hydraulic rod 301 is connected to the mounting plate 302, a pressing plate 303 is arranged below the mounting plate 302, connecting rods 304 are arranged on both sides of the pressing plate 303, the connecting rod 304 is connected through the mounting plate 302, a buffer spring 305 is sleeved on the outside of the connecting rod 304, one end of the spring is connected to the pressing plate 303, and the other end is connected to the mounting plate 302, a limit plate 7 is arranged on the connecting rod, the limit plate 7 is arranged above the mounting plate 302, and the limit plate 7 is arranged to prevent the connecting rod 304 from being separated from the mounting plate 302, a soft pad 9 is arranged on the bottom end of the pressing plate 303 and the workbench 1, a pressure sensor 10 is arranged at the bottom end of the pressing plate 303, the pressure sensor 10 is electrically connected to the controller 603, and the controller 603 is connected to the first hydraulic rod 301.
[0030] In order to facilitate understanding of the above technical solution of the present invention, the working principle or operation method of the present invention in the actual process is described in detail below.
[0031] In actual application, the insulating glass is placed on the workbench 1, and the first hydraulic rod 301 is started to drive the mounting plate 302 to move downward, thereby driving the pressing plate 303 to move downward. When the pressing plate 303 contacts the insulating glass, the buffer spring 305 is compressed, and the buffer spring 305 provides a buffer force to prevent the pressing plate 303 from squeezing the insulating glass too much. By providing a cushion 9, the pressure can be further buffered. By providing a pressure sensor 10, the force exerted on the pressing plate 303 can be measured. When the pressure value reaches a predetermined value, the hydraulic rod can be stopped in time to prevent damage to the insulating glass. By providing a moving mechanism 4, the driving motor 405 can be started to drive the threaded rod 403 to rotate, drive the slider 404 to move on the threaded rod 403, and drive the fixing seat 408 to move forward and backward. Thereby, the inflation needle 502 or the detection cylinder 601 can be driven to move forward and backward, and the inflation needle 502 or the detection cylinder 601 can be moved up, down, left and right by setting the second hydraulic rod 409 and the telescopic rod 407, so as to realize the movement of the inflation needle 502 and the detection cylinder 601 in space, and facilitate the adjustment of the position of the inflation needle 502 and the detection cylinder 601 according to different types of hollow glass. After the position of the inflation needle 502 is adjusted, the inflation needle 502 can be placed inside the inflation hole on the hollow glass, and then the electromagnetic valve 505 can be opened. At the same time, the gas concentration at the exhaust hole of the hollow glass can be detected by the concentration sensor 602 inside the detection cylinder 601. When the concentration reaches the preset value of the controller 603, the controller 603 controls the electromagnetic valve 505 to stop inflating the hollow glass to ensure that the concentration inside the hollow glass is appropriate.
[0032] In summary, with the aid of the above technical scheme of the utility model, by setting the moving mechanism 4 and the detection mechanism 6, it is convenient to adjust the position of the detection cylinder 601 according to the different positions of the exhaust holes of different types of hollow glass, thereby improving the practicality of the device, and by setting the detection cylinder 601 and the concentration sensor 602, the concentration sensor 602 can detect the concentration of the gas discharged from the discharge hole, and dynamically compare the gas concentration of the discharge hole with the set gas concentration. When the predetermined value is reached, the controller 603 can control the electromagnetic valve 505 to close and stop inflating the hollow glass, thereby ensuring the inflation concentration, and by setting the clamping mechanism 3, the first hydraulic rod 301 can be started to drive the pressing plate 303 to move downward to fix the hollow glass, and by setting the pressure sensor 10 at the bottom of the pressing plate 303 and setting the buffer spring 305 and the cushion 9, it is prevented that the pressing plate 303 is too strong to cause damage to the hollow glass.
[0033] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A hollow glass production and inflation device, characterized in that: The invention comprises a workbench (1), a support (2) is provided above the workbench (1), a pressing mechanism (3) is provided above the support (2), moving mechanisms (4) are provided on both sides of the workbench (1), one side of the moving mechanism (4) is connected to an inflation mechanism (5), and the other side is connected to a detection mechanism (6).
2. The hollow glass production and inflation equipment according to claim 1, characterized in that: The moving mechanism (4) comprises a fixed seat (408) arranged on both sides of the workbench (1), a groove (402) is arranged inside the fixed seat (408), a threaded rod (403) is arranged inside the groove (402), the threaded rod (403) is threadedly connected to the slider (404), one end of the threaded rod (403) passes through the fixed block (401) and is connected to the output end of the drive motor (405), a connecting seat (406) is arranged above the slider (404), a telescopic rod (407) is arranged above the connecting seat (406), a fixed seat (408) is arranged at the top of the telescopic rod (407), and a second hydraulic rod (409) is arranged on one side of the fixed seat (408).
3. The hollow glass production and inflation equipment according to claim 1, characterized in that: The detection mechanism (6) comprises a detection cylinder (601) connected to a second hydraulic rod (409) on one side, a concentration sensor (602) is arranged inside the detection cylinder (601), and the concentration sensor (602) is electrically connected to a controller (603), and the controller (603) is arranged on one side of the workbench (1).
4. The hollow glass production and inflation equipment according to claim 1, characterized in that: The clamping mechanism (3) comprises a first hydraulic rod (301) arranged at the top end of the bracket (2), the first hydraulic rod (301) is connected to the mounting plate (302), a pressing plate (303) is arranged below the mounting plate (302), connecting rods (304) are arranged on both sides of the pressing plate (303), the connecting rods (304) are connected to the mounting plate (302) through, a buffer spring (305) is sleeved on the outside of the connecting rod (304), one end of the buffer spring (305) is connected to the pressing plate (303), and the other end is connected to the mounting plate (302).
5. The hollow glass production and inflation equipment according to claim 4, characterized in that: The connecting rod (304) is provided with a limiting plate (7), and the limiting plate (7) is arranged above the mounting plate (302).
6. The hollow glass production and inflation equipment according to claim 2, characterized in that: The connecting seat (406) is provided with a limiting rod (8), the number of the limiting rods (8) is two, and the limiting rods (8) are connected through the fixing seat (408).
7. The hollow glass production and inflation equipment according to claim 1, characterized in that: The inflation mechanism (5) comprises a mounting frame (501) connected to the second hydraulic rod (409) on the other side, the mounting frame (501) is connected to an inflation needle (502), the inflation needle (502) is connected to an air pipe (503), the air pipe (503) is connected to an inflation tank (504), an electromagnetic valve (505) is provided on the air pipe (503), and the electromagnetic valve (505) is electrically connected to a controller (603).
8. The hollow glass production and inflation equipment according to claim 4, characterized in that: A soft pad (9) is provided on the bottom end of the pressing plate (303) and the workbench (1), and a pressure sensor (10) is provided on the bottom end of the pressing plate (303). The pressure sensor (10) is electrically connected to the controller (603), and the controller (603) is connected to the first hydraulic rod (301).
Citation Information
Patent Citations
Inflation equipment for hollow glass production
CN216277538U