Detection equipment for detecting flatness of epoxy resin plate

By designing a multi-directional flatness detector and hydraulic cylinder hoisting system, the existing equipment cannot adapt to the plates of different thicknesses and low detection efficiency, and efficient detection and convenient flip of different plates are achieved.

CN222458889UActive Publication Date: 2025-02-11YANGZHOU NAITE ELECTRICAL INSULATION CO LTD
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Patent Information

Application Number
CN202323596152.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-28
Publication Date
2025-02-11
Estimated Expiration
2033-12-28

AI Technical Summary

Technical Problem

There are two main problems when existing testing equipment detects the flatness of epoxy resin plates: one is that the height of the detector is fixed and cannot adapt to boards of different thicknesses; the other is that the board is fitted with the testing table after testing, making it difficult to turn over, which affects the Detection efficiency.

Method used

A detection device including a base, a longitudinal moving assembly, a vertical moving assembly, a lateral moving assembly, a flatness detector and a bearing assembly are designed. Through the use of these components, the flatness detector can be moved longitudinally, vertically and horizontally to accommodate epoxy resin plates of different sizes and thicknesses. In addition, through the cooperation of the hydraulic cylinder and the top plate, the plate can be lifted up and flipped easily.

Benefits of technology

The device can be used for inspection of epoxy resin plates of different sizes and thicknesses, reducing usage limitations and improving detection efficiency by facilitating the flip of the plate.

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Abstract

The utility model discloses detection equipment for detecting the flatness of an epoxy resin plate, which mainly comprises a base, a longitudinal moving assembly, a vertical moving assembly, a transverse moving assembly, a flatness detector and a bearing assembly, the longitudinal moving assembly is arranged at the top of the rear side of the base and is fixedly connected with the base, and the vertical moving assembly is arranged on the top of the rear side of the base. The vertical moving assembly is arranged at the top of the longitudinal moving assembly and fixedly connected with the longitudinal moving assembly, the transverse moving assembly is arranged on the front side of the vertical moving assembly and fixedly connected with the vertical moving assembly, and the flatness detector is arranged at the bottom of the transverse moving assembly and fixedly connected with the longitudinal moving assembly. And the bearing assembly is arranged on the top of the front side of the base and fixedly connected with the base. The epoxy resin board detection device is suitable for detecting epoxy resin boards with different sizes and different thicknesses, the epoxy resin boards can be turned over conveniently, and the detection efficiency is high.
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Description

Technical Field

[0001] The utility model relates to the technical field of flatness detection, in particular to a detection device for detecting the flatness of an epoxy resin plate. Background Art

[0002] Epoxy resin board is also called insulation board, epoxy board, 3240 epoxy board. It is characterized by strong adhesion and strong shrinkage.

[0003] When producing epoxy resin boards, it is necessary to use testing equipment to test the flatness of the surface. The existing testing equipment still has some disadvantages during use, such as:

[0004] 1) Publication No. CN217179545U discloses a flatness detection device. The flatness detection device in the patent document can improve the accuracy of detection, but the height of the laser rangefinder (flatness detector) in the device is fixed and cannot be adjusted according to the thickness of the epoxy resin board. Therefore, it is not suitable for detecting epoxy resin boards of different thicknesses and has limitations in use;

[0005] 2) When the existing testing equipment tests the epoxy resin board, the epoxy resin board is generally placed on the testing table. After the test, since the epoxy resin board is attached to the testing table, it is inconvenient for the tester to pick up the epoxy resin board and turn it over, which affects the test efficiency. Utility Model Content

[0006] The purpose of this section is to summarize some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the specification abstract and utility model name of this application to avoid blurring the purpose of this section, specification abstract and utility model name, and such simplifications or omissions cannot be used to limit the scope of the utility model.

[0007] In order to solve the above technical problems, the utility model provides the following technical solutions: a detection device for detecting the flatness of an epoxy resin board, mainly comprising a base, a longitudinal moving component, a vertical moving component, a horizontal moving component, a flatness detector and a bearing component, wherein the longitudinal moving component is arranged at the top of the rear side of the base and is fixedly connected to the base, the vertical moving component is arranged at the top of the longitudinal moving component and is fixedly connected to the longitudinal moving component, the horizontal moving component is arranged at the front side of the vertical moving component and is fixedly connected to the vertical moving component, the flatness detector is arranged at the bottom of the horizontal moving component and is fixedly connected to the horizontal moving component, and the bearing component is arranged at the top of the front side of the base and is fixedly connected to the base.

[0008] As a preferred solution of the detection equipment for detecting the flatness of epoxy resin boards described in the utility model, the longitudinal moving component includes an electric slide rail fixedly connected to the upper surface of the base and an electric slider slidably connected to the electric slide rail, and the vertical moving component is fixedly connected to the upper surface of the electric slider.

[0009] As a preferred solution of the detection equipment for detecting the flatness of epoxy resin boards described in the utility model, wherein: the vertical moving component includes a vertical rod fixedly connected to the top of the electric slider, and the front and rear sides of the vertical rod are provided with mutually connected moving grooves, and a screw rod is rotatably connected in the moving groove, and the top of the vertical rod is fixedly connected to a driving motor, and the output end of the driving motor is fixedly connected to the top of the vertical rod, and a lifting block is threadedly connected to the screw rod, and the lifting block is slidably connected to the inside of the moving groove, and the front side of the lifting block is fixedly connected to the lateral moving component.

[0010] As a preferred solution of the detection equipment for detecting the flatness of epoxy resin boards described in the utility model, wherein: vertical slide rails are fixedly connected to the left and right sides of the vertical rod, a vertical slider is slidably connected to the vertical slide rail, and the vertical slider is fixedly connected to the lifting block.

[0011] As a preferred solution of the detection equipment for detecting the flatness of epoxy resin boards described in the utility model, the lateral movement assembly includes a lateral slide rail fixedly connected to the lifting block, a lateral slider slidably connected to the lateral slide rail, a mounting plate fixedly connected to the bottom of the lateral slide rail, and a first hydraulic cylinder fixedly installed between the mounting plate and the lateral slider, and the flatness detector is fixedly installed at the bottom of the lateral slider.

[0012] As a preferred solution of the detection equipment for detecting the flatness of epoxy resin boards described in the utility model, wherein: the bearing assembly includes a detection platform located above the base, support rods are fixedly connected to the four corners of the bottom of the detection platform, the bottom ends of the support rods are fixedly connected to the upper surface of the base, a through groove communicating with each other up and down is opened at the center of the detection platform, a top plate is movably arranged inside the through groove, a second hydraulic cylinder is fixedly connected to the bottom of the top plate, and the bottom end of the second hydraulic cylinder is fixedly connected to the upper surface of the base.

[0013] As a preferred solution of the detection device for detecting the flatness of epoxy resin boards described in the utility model, the top of the top plate is flush with or lower than the top of the detection table.

[0014] Beneficial effects of the utility model:

[0015] 1. The utility model can drive the flatness monitor to move longitudinally, vertically and horizontally through the coordinated use of a longitudinal moving component, a vertical moving component, a horizontal moving component, etc., and can improve the detection range of the flatness detector, so that it is suitable for detecting epoxy resin boards of different sizes. In addition, the detection height of the flatness detector can be adjusted according to the thickness of the epoxy resin board to be detected, so that it is suitable for detecting epoxy resin boards of different thicknesses. It has little limitation in use and is convenient for people to use.

[0016] 2. The utility model can lift up the epoxy resin plate placed on the test bench through the coordinated use of the second hydraulic cylinder, the top plate, etc., so that a gap is left between the epoxy resin plate and the test bench, thereby facilitating the test personnel to hold one side of the epoxy resin plate to turn it over, thereby improving the test efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following briefly introduces the drawings required for the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. Among them:

[0018] Figure 1 It is a front structural schematic diagram of the utility model.

[0019] Figure 2 It is a rear view structural schematic diagram of the utility model.

[0020] Figure 3 It is a schematic diagram of the connection structure between the longitudinal moving component, the vertical moving component, the lateral moving component and the flatness detector of the utility model.

[0021] Figure 4 It is a bottom view structural diagram of the load-bearing assembly of the utility model.

[0022] In the figure: 100, base; 200, longitudinal moving component; 201, electric slide rail; 202, electric slider; 300, vertical moving component; 301, vertical rod; 302, screw rod; 303, drive motor; 304, lifting block; 305, vertical slide rail; 306, vertical slider; 400, horizontal moving component; 401, horizontal slide rail; 402, horizontal slider; 403, mounting plate; 404, first hydraulic cylinder; 500, flatness detector; 600, bearing component; 601, detection table; 602, support rod; 603, top plate; 604, second hydraulic cylinder. DETAILED DESCRIPTION

[0023] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.

[0024] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0025] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.

[0026] Secondly, the present invention is described in detail with reference to the schematic diagram. When describing the embodiments of the present invention, for the sake of convenience, the cross-sectional diagrams showing the device structure will not be partially enlarged according to the general scale, and the schematic diagrams are only examples, which should not limit the scope of protection of the present invention. In addition, in actual production, the three-dimensional dimensions of length, width and depth should be included.

[0027] Reference Figure 1-4 The utility model provides a detection device for detecting the flatness of epoxy resin boards, which mainly includes:

[0028] Base 100;

[0029] The longitudinal moving assembly 200, such as Figure 1 , the longitudinal moving assembly 200 is disposed on the top of the rear side of the base 100 and is fixedly connected to the base 100, and is used to adjust the longitudinal detection position of the flatness detector 500;

[0030] The vertical moving assembly 300, such as Figure 1 The vertical moving assembly 300 is disposed on the top of the longitudinal moving assembly 200, and the longitudinal moving assembly 200 is fixedly connected, and is used to adjust the detection height of the flatness detector 500;

[0031] Lateral movement assembly 400, such as Figure 1 The lateral moving assembly 400 is disposed at the front side of the vertical moving assembly 300 and is fixedly connected to the vertical moving assembly 300, and is used to adjust the lateral detection position of the flatness detector 500;

[0032] Flatness detector 500, such as Figure 1, the flatness detector 500 is disposed at the bottom of the lateral moving assembly 400 and is fixedly connected to the lateral moving assembly 400;

[0033] The carrier assembly 600, such as Figure 1 The bearing assembly 600 is disposed on the front top of the base 100 and is fixedly connected to the base 100 .

[0034] Specifically, Figure 3 The longitudinal moving assembly 200 includes an electric slide rail 201 fixedly connected to the upper surface of the base 100 by bolts and an electric slider 202 slidably connected to the electric slide rail 201. The vertical moving assembly 300 is fixedly connected to the upper surface of the electric slider 202. When the electric slide rail 201 is running, the electric slider 202 moves longitudinally along the electric slide rail 201. The electric slider 202 drives the flatness detector 500 to move longitudinally through the vertical moving assembly 300 and the horizontal moving assembly 400, so that the longitudinal detection position of the flatness detector 500 can be adjusted;

[0035] like Figure 3 The vertical moving assembly 300 includes a vertical rod 301 fixedly connected to the top of the electric slider 202 by bolts, and movable grooves that are interconnected are opened on the front and rear sides of the vertical rod 301. A screw rod 302 is rotatably connected in the movable groove through a bearing, and a driving motor 303 is fixedly connected to the top of the vertical rod 301 by bolts. The output end of the driving motor 303 is fixedly connected to the top of the vertical rod 301, and a lifting block 304 is threadedly connected to the screw rod 302. The lifting block 304 is adapted to slide with the inside of the movable groove. The purpose of this arrangement is that when the screw rod 302 rotates, the lifting block 304 will not rotate with the screw rod 302, so that the lifting block 304 can be lifted and lowered along the screw rod 302. Vertical slide rails 305 are fixedly connected to the left and right sides of the vertical rod 301, and the vertical slide rails 305 slide up The vertical slider 306 is dynamically connected, and the vertical slider 306 is fixedly connected to the lifting block 304. The front side of the lifting block 304 is fixedly connected to the horizontal moving component 400. When the driving motor 303 is running, the output end of the driving motor 303 drives the screw rod 302 to rotate. The lifting block 304 can be lifted and lowered along the screw rod 302 under the limiting action of the moving groove and the guiding action of the vertical slider 306 and the vertical slide rail 305. The lifting block 304 drives the flatness detector 500 to be lifted and lowered through the horizontal moving component 400, so that the detection height of the flatness detector 500 can be adjusted according to the thickness of the epoxy resin board to be detected, and then it is suitable for detecting epoxy resin boards of different thicknesses, and has little limitation in use, which is convenient for people to use;

[0036] like Figure 3The lateral movement assembly 400 includes a lateral slide rail 401 fixedly connected to the lifting block 304 by bolts, a lateral slider 402 slidably connected to the lateral slide rail 401, a mounting plate 403 welded and fixed to the bottom of the lateral slide rail 401, and a first hydraulic cylinder 404 fixedly installed between the mounting plate 403 and the lateral slider 402 by bolts. The flatness detector 500 is fixedly installed at the bottom of the lateral slider 402 by bolts. When the first hydraulic cylinder 404 is running, the piston end of the first hydraulic cylinder 404 can drive the lateral slider 402 to move along the lateral slide rail 401, and the lateral slider 402 drives the flatness detector 500 to move laterally, so that the lateral detection position of the flatness detector 500 can be adjusted, and it is suitable for detecting epoxy resin boards of different sizes, with small limitations in use and convenient for people to use.

[0037] Specifically, Figure 4 The bearing assembly 600 includes a test table 601 located above the base 100. The four corners of the bottom of the test table 601 are fixedly connected to support rods 602 by bolts. The bottom end of the support rod 602 is fixedly connected to the upper surface of the base 100 by bolts. A through groove connected up and down is opened at the center of the test table 601. A top plate 603 is movably arranged inside the through groove. The top of the top plate 603 is flush with or lower than the top of the test table 601, which will not affect the flatness of the epoxy resin board. The bottom of the top plate 603 is fixedly connected by bolts. There is a second hydraulic cylinder 604, the bottom end of the second hydraulic cylinder 604 is fixedly connected to the upper surface of the base 100 by bolts. When the epoxy resin board needs to be turned over, the second hydraulic cylinder 604 is started, and the piston end of the second hydraulic cylinder 604 drives the top plate 603 to move upward. The top plate 603 can lift the epoxy resin board on the testing table 601 upward, leaving a gap between the epoxy resin board and the testing table 601, so that it is convenient for the tester to hold one side of the epoxy resin board to turn it over, which can improve the detection efficiency.

[0038] In summary, when testing the epoxy resin board, the epoxy resin board is placed in the middle of the testing platform 601. When it is necessary to adjust the testing height of the flatness detector 500, the driving motor 303 is started. The output end of the driving motor 303 drives the screw rod 302 to rotate. The lifting block 304 can be smoothly lifted and lowered along the screw rod 302 under the limiting action of the movable groove and the guiding action of the vertical slider 306 and the vertical slide rail 305. The lifting block 304 drives the flatness detector 500 to be lifted and lowered through the transverse slide rail 401 and the transverse slider 402, so that the testing height of the flatness detector 500 can be adjusted according to the thickness of the epoxy resin board to be tested, so that it is suitable for testing epoxy resin boards of different thicknesses, has little limitation in use, and is convenient for people to use. When it is necessary When adjusting the longitudinal detection position of the flatness detector 500, the electric slide rail 201 drives the electric slider 202 to move longitudinally, and the electric slider 202 drives the flatness detector 500 to move longitudinally through the vertical moving component 300 and the horizontal moving component 400, thereby adjusting the longitudinal detection position of the flatness detector 500; when it is necessary to adjust the horizontal detection position of the flatness detector 500, start the first hydraulic cylinder 404, the piston end of the first hydraulic cylinder 404 can drive the horizontal slider 402 to move along the horizontal slide rail 401, and the horizontal slider 402 drives the flatness detector 500 to move horizontally, thereby adjusting the horizontal detection position of the flatness detector 500, and thus it is suitable for detecting epoxy resin boards of different sizes, has little limitation in use, and is convenient for people to use. When the epoxy resin board needs to be turned over, the second hydraulic cylinder 604 is started, and the piston end of the second hydraulic cylinder 604 drives the top plate 603 to move upward. The top plate 603 can lift the epoxy resin board on the testing table 601 upward, leaving a gap between the epoxy resin board and the testing table 601, so that it is convenient for the tester to hold one side of the epoxy resin board to turn it over, which can improve the detection efficiency.

[0039] It is worth noting that the entire device is controlled by a controller. Since the controller is a commonly used device and belongs to the existing mature technology, its electrical connection relationship and specific circuit structure will not be described in detail here.

[0040] It should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.

Claims

1. A detection device for detecting the flatness of epoxy resin board, characterized in that: include: Base (100); A longitudinal moving assembly (200), the longitudinal moving assembly (200) being arranged on the top of the rear side of the base (100) and being fixedly connected to the base (100); A vertical moving assembly (300), wherein the vertical moving assembly (300) is arranged on the top of the longitudinal moving assembly (200), and the longitudinal moving assembly (200) is fixedly connected; A lateral moving assembly (400), the lateral moving assembly (400) being arranged at the front side of the vertical moving assembly (300) and being fixedly connected to the vertical moving assembly (300); A flatness detector (500), the flatness detector (500) being arranged at the bottom of the lateral moving component (400) and being fixedly connected to the lateral moving component (400); A bearing assembly (600), wherein the bearing assembly (600) is arranged on the top of the front side of the base (100) and is fixedly connected to the base (100).

2. The testing device for testing the flatness of epoxy resin board according to claim 1, characterized in that: The longitudinal moving assembly (200) comprises an electric slide rail (201) fixedly connected to the upper surface of the base (100) and an electric slider (202) slidably connected to the electric slide rail (201), and the vertical moving assembly (300) is fixedly connected to the upper surface of the electric slider (202).

3. The testing device for testing the flatness of epoxy resin board according to claim 1, characterized in that: The vertical moving assembly (300) comprises a vertical rod (301) fixedly connected to the top of the electric slider (202); the vertical rod (301) is provided with mutually connected moving grooves on the front and rear sides; a screw rod (302) is rotatably connected in the moving groove; a driving motor (303) is fixedly connected to the top of the vertical rod (301); an output end of the driving motor (303) is fixedly connected to the top of the vertical rod (301); a lifting block (304) is threadedly connected to the screw rod (302); the lifting block (304) is slidably connected to the inside of the moving groove; and the front side of the lifting block (304) is fixedly connected to the horizontal moving assembly (400).

4. The testing device for testing the flatness of epoxy resin board according to claim 3, characterized in that: The left and right sides of the vertical rod (301) are both fixedly connected with vertical slide rails (305), the vertical slide rails (305) are slidably connected with vertical sliders (306), and the vertical sliders (306) are fixedly connected with the lifting block (304).

5. The testing device for testing the flatness of epoxy resin board according to claim 1, characterized in that: The transverse moving assembly (400) comprises a transverse slide rail (401) fixedly connected to the lifting block (304), a transverse slider (402) slidably connected to the transverse slide rail (401), a mounting plate (403) fixedly connected to the bottom of the transverse slide rail (401), and a first hydraulic cylinder (404) fixedly installed between the mounting plate (403) and the transverse slider (402), and the flatness detector (500) is fixedly installed at the bottom of the transverse slider (402).

6. The testing device for testing the flatness of epoxy resin boards according to claim 1, characterized in that: The bearing assembly (600) comprises a detection platform (601) located above the base (100), the four corners of the bottom of the detection platform (601) are fixedly connected to support rods (602), the bottom ends of the support rods (602) are fixedly connected to the upper surface of the base (100), a through groove communicating with each other from top to bottom is provided at the center of the detection platform (601), a top plate (603) is movably arranged inside the through groove, a second hydraulic cylinder (604) is fixedly connected to the bottom of the top plate (603), and the bottom end of the second hydraulic cylinder (604) is fixedly connected to the upper surface of the base (100).

7. The testing device for testing the flatness of epoxy resin board according to claim 6, characterized in that: The top of the top plate (603) is flush with or lower than the top of the detection platform (601).

Citation Information

Patent Citations

  • Flatness detection device

    CN217179545U