Intelligent mechanical casting performance detection device

Abstract

The utility model discloses an intelligent mechanical casting performance detection device which comprises a base, a buffering device is installed on the left side of the base, a surface defect detection device is installed on the middle side of the base, a conveying roller table is fixedly installed on the right side of the base, and a rotating air cylinder driving assembly is arranged on the upper side of the conveying roller table. The rotating air cylinder driving assembly is fixedly installed on the base through a support, a synchronous lifter is fixedly installed at the output end of the rotating air cylinder driving assembly, a horizontal support is fixedly installed at the output end of the synchronous lifter, and an automatic coating device is installed on the left side of the horizontal support. According to the utility model, the casting main body can be continuously detected in a large range, and a coupling agent can be automatically smeared during detection to enhance the strength and definition of an ultrasonic signal, so that the detection accuracy is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of detection devices, in particular to an intelligent mechanical casting performance detection device. Background Art

[0002] Mechanical castings are mechanical parts or components manufactured through casting technology. Mechanical castings have the characteristics of strong adaptability, ability to manufacture parts with complex shapes, low cost, mass production, and relative cost savings. Casting performance testing mainly includes: appearance inspection, checking whether there are defects on the surface of the casting, such as pores, sand holes, cracks, etc., dimensional accuracy inspection, measuring whether the size of the casting meets the design requirements, mechanical property testing, including the determination of tensile strength, yield strength, hardness, impact toughness, etc., non-destructive testing, using ultrasonic, X-ray and other methods to detect whether there are defects inside the casting.

[0003] Patent No. CN202022470529.3 proposes a new type of rapid batch detection device for casting properties, including a workbench, a stepper motor is installed in the middle of the lower end of the workbench, the output shaft of the stepper motor is located at the upper end of the workbench, a turntable is installed, a plurality of placement seats are fixed on the turntable, and a mounting frame is fixed on the outer periphery of the upper end of the workbench. The turntable is driven to rotate by the stepper motor. When the push rod contacts the boss, the push rod is pushed upward, so that the push rod pushes the casting upward out of the placement seat through the push plate, and then accepts the probe detection work of the ultrasonic flaw detector. Multiple castings can be placed on the turntable, and the intermittent rotation of the turntable is convenient for batch rapid detection. However, this patent can only detect specific positions of objects, and cannot automatically apply coupling agent to enhance the strength and clarity of ultrasonic signals during detection, and cannot prevent air from interfering with sound wave propagation, reducing the accuracy of detection.

[0004] Therefore, the utility model designs an intelligent mechanical casting performance detection device to solve the above problems. Utility Model Content

[0005] The purpose of the utility model is to provide an intelligent mechanical casting performance detection device to solve the problems raised in the above background technology.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] An intelligent mechanical casting performance detection device comprises a base, a buffer device is installed on the left side of the base, a surface defect detection device is installed on the middle side of the base, a conveying roller table is fixedly installed on the right side of the base, a rotating cylinder drive assembly is arranged on the upper side of the conveying roller table, the rotating cylinder drive assembly is fixedly installed on the base through a bracket, a synchronous lifter is fixedly installed on the output end of the rotating cylinder drive assembly, a horizontal bracket is fixedly installed on the output end of the synchronous lifter, an automatic coating device is installed on the left side of the horizontal bracket, and a mobile detection device is installed on the right side of the horizontal bracket. The rotating cylinder drive assembly and the synchronous lifter are both prior art.

[0008] As a further solution of the utility model: the automatic coating device includes: a sliding bracket, a driving motor, a brush head and a feeding assembly, the sliding bracket is fixedly installed on the left side of the horizontal bracket by a fixing screw, the driving motor is fixedly installed on the left side of the sliding bracket by a motor bracket, the brush head is fixedly installed on the output shaft of the driving motor, and the feeding assembly is installed on the sliding bracket.

[0009] As a further solution of the utility model: the feeding assembly includes: a peristaltic pump, a nozzle and a delivery pipe, the peristaltic pump is fixedly installed on the left side of the horizontal bracket, the nozzle is fixedly installed on the left side of the motor bracket through the bracket, one end of the delivery pipe is fixedly installed on the output end of the peristaltic pump, and the other end of the delivery pipe is fixedly installed on the input end of the nozzle.

[0010] As a further solution of the utility model: the mobile detection device includes: a crossbeam, an electric linear module, a probe and an ultrasonic flaw detection equipment. The crossbeam is fixedly installed on the right side of the horizontal bracket, the electric linear module is fixedly installed on the lower side of the crossbeam, the probe is fixedly installed on the output end of the electric linear module, the ultrasonic flaw detection equipment is fixedly installed on the base, the probe is electrically connected to the ultrasonic flaw detection equipment, and the probe and the ultrasonic flaw detection equipment are both prior art.

[0011] As a further solution of the utility model: the buffer device includes: a frame, a transverse driving cylinder, an L-shaped push plate, a baffle and a touch switch, the frame is fixedly mounted on the upper side of the base, the transverse driving cylinder is fixedly mounted on the frame through a bracket, the L-shaped push plate is fixedly mounted on the output end of the transverse driving cylinder, the baffle is fixedly mounted on the upper side of the base through a bracket, the baffle is arranged on the rear side of the L-shaped push plate, and a plurality of the touch switches are fixedly mounted on the front side wall of the baffle.

[0012] As a further solution of the utility model: the surface defect detection device includes: a conveyor belt and a visual detection mechanism, the conveyor belt is fixedly installed on the upper side of the base, the visual detection mechanism is fixedly installed on the upper side of the conveyor belt through a bracket, and the visual detection mechanism is a prior art.

[0013] As a further solution of the utility model: a jacking assembly is arranged on the left side of the conveying roller platform.

[0014] As a further solution of the utility model: the jacking assembly includes: a cross jacking device and a proximity sensor, the cross jacking device is arranged on the lower side of the conveying roller platform, and the proximity sensor is fixedly installed on the conveying roller platform.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] The utility model drives the synchronous lifter to rotate 180 degrees by rotating the output end of the rotary cylinder driving component, the synchronous lifter rotates 180 degrees to drive the horizontal bracket to rotate 180 degrees, the horizontal bracket rotates 180 degrees to make the right side of the horizontal bracket move to the upper side of the casting, the synchronous lifter output end descends, so that the probe of the mobile detection device moves to the upper surface of the casting, the electric linear module output end moves to drive the probe to move, the probe movement scans the casting horizontally, and the scanned electrical signal is transmitted to the ultrasonic flaw detection equipment, which is beneficial to scanning and detecting multiple horizontal positions of the casting, thereby improving the detection range; the synchronous lifter output end descends to drive the horizontal bracket to move downward, the horizontal bracket moves downward to drive the sliding bracket to move downward, and the sliding bracket moves downward to drive the driving electric The machine moves downward, the driving motor moves downward to drive the brush head to move downward to the casting, the driving motor moves downward to drive the nozzle to move downward to the casting, the peristaltic pump starts to transport the coupling agent from the delivery pipe to the nozzle, the coupling agent is sprayed from the nozzle to the casting, the driving motor rotates to drive the brush head to rotate, the brush head rotates so that the coupling agent is evenly applied to the surface of the casting, and then the output end of the synchronous lifter rises, which is conducive to automatically and evenly applying the coupling agent to the surface of the casting, enhancing the strength and clarity of the ultrasonic signal and improving the detection accuracy; the casting moves to the touch switch position of the baffle and touches the touch switch. The touch switch is touched to start the horizontal drive cylinder, and the output end of the horizontal drive cylinder extends to drive the L-shaped push plate to move toward the casting, pushing the casting onto the conveying roller table, which is conducive to continuous and uninterrupted detection of the casting. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 The three-dimensional structure of the utility model is shown in FIG. Figure 1 ;

[0018] Figure 2 This is the front view of the utility model;

[0019] Figure 3 The three-dimensional structure of the utility model is shown in FIG. Figure 2 ;

[0020] Figure 4 The three-dimensional structure of the utility model is shown in FIG. Figure 3 ;

[0021] Figure 5 This is a schematic diagram of the structure of the automatic coating device of the utility model;

[0022] Figure 6 This is a front view of the automatic coating device of the utility model;

[0023] Figure 7 It is a structural schematic diagram of the mobile detection device of the utility model.

[0024] In the figure: 1. base; 2. buffer device; 21. frame; 22. horizontal drive cylinder; 23. L-shaped push plate; 24. baffle; 25. touch switch; 3. surface defect detection device; 31. conveyor belt; 32. visual inspection mechanism; 4. conveyor roller table; 5. rotary cylinder drive assembly; 6. synchronous lifter; 7. horizontal bracket; 8. automatic coating device; 81. sliding bracket; 82. drive motor; 83. brush head; 9. mobile detection device; 91. beam; 92. electric linear module; 93. probe; 94. ultrasonic flaw detection equipment; 10. peristaltic pump; 11. nozzle; 12. conveying pipe; 13. cross lifter; 14. proximity sensor. DETAILED DESCRIPTION

[0025] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] The utility model is further described below in conjunction with embodiments.

[0027] The terms “left”, “right”, “front”, “back”, “up” and “down” mentioned in the following description are oriented in the viewing direction of the front view.

[0028] Example 1

[0029] See also Figures 1 to 7In the embodiment of the utility model, an intelligent mechanical casting performance detection device includes a base 1, a buffer device 2 is installed on the left side of the base 1, a surface defect detection device 3 is installed on the middle side of the base 1, a conveying roller table 4 is fixedly installed on the right side of the base 1, a rotating cylinder driving component 5 is arranged on the upper side of the conveying roller table 4, the rotating cylinder driving component 5 is fixedly installed on the base 1 through a bracket, a synchronous lifter 6 is fixedly installed on the output end of the rotating cylinder driving component 5, a horizontal bracket 7 is fixedly installed on the output end of the synchronous lifter 6, an automatic coating device 8 is installed on the left side of the horizontal bracket 7, and a mobile detection device 9 is installed on the right side of the horizontal bracket 7. The rotating cylinder driving component 5 and the synchronous lifter 6 are both prior art;

[0030] The automatic coating device 8 comprises: a sliding bracket 81, a driving motor 82, a brush head 83 and a feeding assembly. The sliding bracket 81 is fixedly mounted on the left side of the horizontal bracket 7 by a fixing screw, the driving motor 82 is fixedly mounted on the left side of the sliding bracket 81 by a motor bracket, the brush head 83 is fixedly mounted on the output shaft of the driving motor 82, and the feeding assembly is mounted on the sliding bracket 81;

[0031] The feeding assembly includes: a peristaltic pump 10, a nozzle 11 and a delivery pipe 12. The peristaltic pump 10 is fixedly mounted on the left side of the horizontal bracket 7. The nozzle 11 is fixedly mounted on the left side of the motor bracket through a bracket. One end of the delivery pipe 12 is fixedly mounted on the output end of the peristaltic pump 10, and the other end of the delivery pipe 12 is fixedly mounted on the input end of the nozzle 11.

[0032] The output end of the synchronous lifter 6 descends and drives the horizontal bracket 7 to move downward, and the horizontal bracket 7 moves downward and drives the sliding bracket 81 to move downward, and the sliding bracket 81 moves downward and drives the driving motor 82 to move downward, and the driving motor 82 moves downward and drives the brush head 83 to move downward onto the casting, and the driving motor 82 moves downward and drives the nozzle 11 to move downward onto the casting, and the peristaltic pump 10 starts to transport the coupling agent from the delivery pipe 12 to the nozzle 11, and the coupling agent is sprayed from the nozzle 11 onto the casting, and the driving motor 82 rotates and drives the brush head 83 to rotate, and the brush head 83 rotates so that the coupling agent is evenly applied to the surface of the casting, and then the output end of the synchronous lifter 6 rises, which is conducive to automatically and evenly applying the coupling agent to the surface of the casting, enhancing the strength and clarity of the ultrasonic signal, and improving the detection accuracy.

[0033] Example 2

[0034] like Figure 1-7As shown, as a preferred embodiment of the utility model, the mobile detection device 9 includes: a crossbeam 91, an electric linear module 92, a probe 93 and an ultrasonic flaw detection device 94, the crossbeam 91 is fixedly installed on the right side of the horizontal bracket 7, the electric linear module 92 is fixedly installed on the lower side of the crossbeam 91, the probe 93 is fixedly installed on the output end of the electric linear module 92, the ultrasonic flaw detection device 94 is fixedly installed on the base 1, the probe 93 is electrically connected to the ultrasonic flaw detection device 94, and the probe 93 and the ultrasonic flaw detection device 94 are both prior art;

[0035] The output end of the rotary cylinder driving assembly 5 rotates 180 degrees to drive the synchronous lifter 6 to rotate 180 degrees, the synchronous lifter 6 rotates 180 degrees to drive the horizontal bracket 7 to rotate 180 degrees, the horizontal bracket 7 rotates 180 degrees to move the mobile detection device 9 on the right side of the horizontal bracket 7 to the upper side of the casting, the output end of the synchronous lifter 6 descends, so that the probe 93 of the mobile detection device 9 moves to the upper surface of the casting, the output end of the electric linear module 92 moves to drive the probe 93 to move, the probe 93 moves to scan the casting horizontally, and the scanned electrical signal is transmitted to the ultrasonic flaw detection device 94, which is conducive to scanning and detecting multiple horizontal positions of the casting and improving the detection range;

[0036] The buffer device 2 includes: a frame 21, a transverse driving cylinder 22, an L-shaped push plate 23, a baffle 24 and a touch switch 25. The frame 21 is fixedly mounted on the upper side of the base 1, the transverse driving cylinder 22 is fixedly mounted on the frame 21 through a bracket, the L-shaped push plate 23 is fixedly mounted on the output end of the transverse driving cylinder 22, the baffle 24 is fixedly mounted on the upper side of the base 1 through a bracket, the baffle 24 is arranged at the rear side of the L-shaped push plate 23, and a plurality of touch switches 25 are fixedly mounted on the front side wall of the baffle 24;

[0037] The casting moves to the touch switch 25 position of the baffle 24 and touches the touch switch 25. The touch switch 25 is touched to start the transverse drive cylinder 22. The output end of the transverse drive cylinder 22 extends to drive the L-shaped push plate 23 to move toward the casting, pushing the casting onto the conveying roller table 4, which is conducive to the continuous and uninterrupted detection of the casting.

[0038] The surface defect detection device 3 includes: a conveyor belt 31 and a visual detection mechanism 32. The conveyor belt 31 is fixedly mounted on the upper side of the base 1. The visual detection mechanism 32 is fixedly mounted on the upper side of the conveyor belt 31 through a bracket. The visual detection mechanism 32 is a prior art.

[0039] The casting follows the conveyor belt 31 and moves to the lower side of the visual inspection mechanism 32. The visual inspection mechanism 32 detects surface damage of the casting, and then the casting is conveyed to the baffle 24 position of the buffer device 2, which is conducive to the detection of appearance damage of the casting;

[0040] A jacking assembly is provided on the left side of the conveying roller platform 4;

[0041] The lifting assembly includes: a cross lifter 13 and a proximity sensor 14, the cross lifter 13 is arranged at the lower side of the conveying roller table 4, and the proximity sensor 14 is fixedly installed on the conveying roller table 4;

[0042] The casting moves on the conveyor roller table 4 following the conveyor roller table 4. When the casting moves to the position of the proximity sensor 14, the proximity sensor 14 detects the approach of an object, and the external controller turns on the power of the cross lifter 13, and the cross lifter 13 lifts the casting to facilitate the coating of coupling agent and flaw detection of the casting.

[0043] Specific working principle: the casting moves along the conveyor belt 31 and follows the conveyor belt 31. When the casting moves to the lower side of the visual inspection mechanism 32, the visual inspection mechanism 32 detects surface damage of the casting, etc. Then the casting is conveyed to the baffle 24 position of the buffer device 2, and the casting moves to the touch switch 25 position of the baffle 24 and touches the touch switch 25. The touch switch 25 is touched to start the transverse drive cylinder 22, and the output end of the transverse drive cylinder 22 extends to drive the L-shaped push plate 23 to move toward the casting, pushing the casting onto the conveyor roller table 4; the casting moves along the conveyor roller table 4 on the conveyor roller table 4, and when the casting moves to the proximity sensor 14 position, the proximity sensor 14 detects that an object is approaching, and the external controller turns on the power of the cross lifter 13, and the cross lifter 13 lifts the casting; the output end of the synchronous lifter 6 descends to drive the horizontal bracket 7 to move downward, and the horizontal bracket 7 moves downward to drive the sliding bracket 81 to move downward, and the sliding bracket 81 moves downward to drive the drive motor 82 to move downward, and the drive motor 82 moves downward to drive the brush head 83 to move downward to the casting, the driving motor 82 moves downward to drive the nozzle 11 to move downward to the casting, the peristaltic pump 10 starts to transport the coupling agent from the delivery pipe 12 to the nozzle 11, the coupling agent is sprayed from the nozzle 11 to the casting, the driving motor 82 rotates to drive the brush head 83 to rotate, the brush head 83 rotates so that the coupling agent is evenly applied to the surface of the casting, and then the output end of the synchronous lifter 6 rises; the output end of the rotary cylinder drive assembly 5 rotates 180 degrees to drive the synchronous lifter 6 to rotate 180 degrees, the synchronous lifter 6 rotates 180 degrees to drive the horizontal bracket 7 to rotate 180 degrees, the horizontal bracket 7 rotates 180 degrees to move the mobile detection device 9 on the right side of the horizontal bracket 7 to the upper side of the casting, the output end of the synchronous lifter 6 descends, so that the probe 93 of the mobile detection device 9 moves to the upper surface of the casting, the output end of the electric linear module 92 moves to drive the probe 93 to move, the probe 93 moves to scan the casting horizontally, and the scanned electrical signal is transmitted to the ultrasonic flaw detection equipment 94.

[0044] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. Such modifications or replacements will not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. An intelligent mechanical casting performance detection device, comprising a base (1), characterized in that: A buffer device (2) is installed on the left side of the base (1), a surface defect detection device (3) is installed on the middle side of the base (1), a conveying roller platform (4) is fixedly installed on the right side of the base (1), a rotary cylinder driving assembly (5) is arranged on the upper side of the conveying roller platform (4), the rotary cylinder driving assembly (5) is fixedly installed on the base (1) through a bracket, a synchronous lifter (6) is fixedly installed on the output end of the rotary cylinder driving assembly (5), a horizontal bracket (7) is fixedly installed on the output end of the synchronous lifter (6), an automatic coating device (8) is installed on the left side of the horizontal bracket (7), and a mobile detection device (9) is installed on the right side of the horizontal bracket (7).

2. The intelligent mechanical casting performance detection device according to claim 1 is characterized in that: The automatic coating device (8) comprises: a sliding bracket (81), a driving motor (82), a brush head (83) and a feeding assembly, wherein the sliding bracket (81) is fixedly mounted on the left side of the horizontal bracket (7) by means of fixing screws, the driving motor (82) is fixedly mounted on the left side of the sliding bracket (81) by means of a motor bracket, the brush head (83) is fixedly mounted on the output shaft of the driving motor (82), and the feeding assembly is mounted on the sliding bracket (81).

3. The intelligent mechanical casting performance detection device according to claim 2 is characterized in that: The material delivery assembly comprises: a peristaltic pump (10), a nozzle (11) and a delivery pipe (12); the peristaltic pump (10) is fixedly mounted on the left side of the horizontal bracket (7); the nozzle (11) is fixedly mounted on the left side of the motor bracket through a bracket; one end of the delivery pipe (12) is fixedly mounted on the output end of the peristaltic pump (10); and the other end of the delivery pipe (12) is fixedly mounted on the input end of the nozzle (11).

4. The intelligent mechanical casting performance detection device according to claim 3 is characterized in that: The mobile detection device (9) comprises: a crossbeam (91), an electric linear module (92), a probe (93) and an ultrasonic flaw detection device (94); the crossbeam (91) is fixedly mounted on the right side of the horizontal support (7); the electric linear module (92) is fixedly mounted on the lower side of the crossbeam (91); the probe (93) is fixedly mounted on the output end of the electric linear module (92); the ultrasonic flaw detection device (94) is fixedly mounted on the base (1); and the probe (93) is electrically connected to the ultrasonic flaw detection device (94).

5. The intelligent mechanical casting performance detection device according to claim 4 is characterized in that: The buffer device (2) comprises: a frame (21), a transverse driving cylinder (22), an L-shaped push plate (23), a baffle (24) and a touch switch (25); the frame (21) is fixedly mounted on the upper side of the base (1); the transverse driving cylinder (22) is fixedly mounted on the frame (21) via a bracket; the L-shaped push plate (23) is fixedly mounted on the output end of the transverse driving cylinder (22); the baffle (24) is fixedly mounted on the upper side of the base (1) via a bracket; the baffle (24) is arranged on the rear side of the L-shaped push plate (23); and a plurality of touch switches (25) are fixedly mounted on the front side wall of the baffle (24).

6. The intelligent mechanical casting performance detection device according to claim 5 is characterized in that: The surface defect detection device (3) comprises: a conveyor belt (31) and a visual detection mechanism (32); the conveyor belt (31) is fixedly mounted on the upper side of a base (1); and the visual detection mechanism (32) is fixedly mounted on the upper side of the conveyor belt (31) via a bracket.

7. The intelligent mechanical casting performance detection device according to claim 6 is characterized in that: A lifting assembly is arranged on the left side of the conveying roller platform (4).

8. The intelligent mechanical casting performance detection device according to claim 7 is characterized in that: The lifting assembly comprises: a cross lifter (13) and a proximity sensor (14); the cross lifter (13) is arranged on the lower side of the conveying roller platform (4); and the proximity sensor (14) is fixedly mounted on the conveying roller platform (4).

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