Energy-saving efficient graphitization furnace
By designing the separation structure of the inner and outer thermal conduction chambers in the graphitization furnace, and using water flow to drive the rotation of the toggle frame to drive the turbine system to form a spiral air flow to improve the discharge efficiency of hot air, the high temperature of the existing graphitization furnace is solved. The problem of lowering gas flow rate achieves efficient hot air discharge and waste heat recovery.
Patent Information
- Application Number
- CN202421093259.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-20
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-05-20
AI Technical Summary
When the high-temperature gas flow drives the stirring parts to rotate, the existing graphitization furnace reduces the flow rate of the high-temperature gas, resulting in an increase in heat exchange efficiency but a decrease in cooling efficiency.
An energy-saving and efficient graphitization furnace is designed, using a separation structure between the inner and outer thermal conduction chambers. The towing frame is driven by the water flow, driving the turbine and gear system to rotate, forming a spiral air flow to improve the discharge efficiency of hot air, and through Cold water pushes the toggle frame to further rotate, improving the water stirring effect and waste heat recovery efficiency in the inner thermal conduction chamber.
It realizes efficient discharge and cooling of hot air, improves waste heat recovery efficiency and overall cooling efficiency of the furnace body, and ensures the speed of high-temperature gas flowing in the furnace body.
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Figure CN222460241U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a graphitization furnace, in particular to an energy-saving and high-efficiency graphitization furnace. Background Art
[0002] A graphitization furnace is a high-temperature treatment device that performs high-temperature treatment on specific materials so that the specific materials are graphitized in a carbon environment. The heating temperature can reach two thousand to three thousand degrees Celsius. The Chinese utility model patent with application number 202220903512.9 provides a graphitization furnace with energy-saving waste heat recovery. The device can enable the heat exchange medium to recover the residual heat in the gas and the high-temperature furnace to achieve energy saving and environmental protection. However, when the device causes the high-temperature gas flow to drive the stirring element to rotate, the high-temperature gas will reduce the flow rate in the gas channel. Although the heat exchange efficiency is improved, it is not conducive to the timely discharge of the high-temperature gas, which reduces the cooling efficiency of the graphitization furnace and highlights the shortcomings of the prior art. Utility Model Content
[0003] The purpose of the utility model is to provide an energy-saving and high-efficiency graphitization furnace to solve the above technical problems.
[0004] To achieve the above purpose, the utility model adopts the following technical solutions:
[0005] An energy-saving and efficient graphitization furnace, comprising a furnace body, an opening, a furnace door, a working chamber, an inner heat conduction chamber, an outer heat conduction chamber, an inner heat conduction shell, an outer heat conduction shell, a main water pipe, a secondary water pipe, a connecting pipe, a manual valve, a drain pipe, an outer nozzle, an inner nozzle, a toggle frame, an inner gear ring, a support shaft, a gear, a turbine, and a toggle plate. The furnace body is in a horizontal cylindrical shape, and an opening is provided on the right side. A furnace door is installed on the right side of the furnace body, and the furnace door can seal and block the opening. The furnace body is respectively provided with a working chamber, an inner heat conduction chamber and a The outer heat-conducting cavity, the working cavity is connected to the outside through an opening, the working cavity and the inner heat-conducting cavity are separated by a cylindrical inner heat-conducting shell, the inner heat-conducting cavity and the outer heat-conducting cavity are separated by a cylindrical outer heat-conducting shell, a horizontal main water pipe is arranged on the upper rear of the furnace body, the main water pipe is fixedly connected with a plurality of horizontal auxiliary water pipes, each of the auxiliary water pipes is respectively connected with the upper part of the inner heat-conducting cavity, the inner heat-conducting shell and the outer heat-conducting shell are jointly fixed with a plurality of horizontal connecting pipes, the working cavity is connected by a cylindrical inner heat-conducting shell, and the inner heat-conducting shell is connected with the outer heat-conducting shell. The connecting pipe is connected to the external heat conduction cavity. A plurality of manual valves are installed on the right side of the furnace body. The manual valves can control the on and off of the connecting pipe. A vertical drain pipe is fixed to the bottom of the external heat conduction shell and the bottom of the furnace body. The internal heat conduction cavity is connected to the outside through the drain pipe. A horizontal external nozzle is fixed to the left end of the furnace body. The external nozzle is connected to the external heat conduction cavity. The external nozzle is eccentrically arranged compared to the turbine. The furnace body, the external heat conduction shell and the internal heat conduction shell are jointly fixed with a horizontal internal nozzle. The working cavity is connected to the external heat conduction cavity. The inner heat-conducting shell is connected with the outside through the inner nozzle, and the outer circumferential wall of the inner heat-conducting shell is rotatably connected with a toggle frame, and an inner gear ring is fixed on the left part of the toggle frame. The inner gear ring is coaxially arranged compared with the inner heat-conducting shell, and the outer heat-conducting shell and the inner heat-conducting shell are jointly sealed and rotatably connected with a horizontal support shaft, a gear is coaxially fixed on the right part of the support shaft, and the gear is meshed with the inner gear ring, and a turbine is coaxially fixed on the left part of the support shaft, and the outer nozzle is located above and behind the turbine, and a plurality of toggle plates are fixed at equal angles on the circumference of the toggle frame.
[0006] On the basis of the above technical solution, a plurality of circular inner heat-conducting fins are fixed on the outer circumferential wall of the inner heat-conducting shell, a plurality of axial outer heat-conducting fins are fixed at equal angles on the circumference of the outer circumferential wall of the outer heat-conducting shell, a plurality of horizontal nozzles are fixedly connected to the inner nozzle pipe, a plurality of vertical guide plates are fixed to the rear part of the bottom end of the inner wall of the inner heat-conducting shell, each of the guide plates is inclined to the right rear, each of the nozzles is located directly in front of each guide plate, and a plurality of horizontal support rods are fixed to the bottom end of the inner wall of the inner heat-conducting shell.
[0007] On the basis of the above technical solution, when water flows into the inner heat conduction cavity through the main water pipe and the auxiliary water pipe, it can push the toggle plate to rotate the toggle frame. When the toggle frame rotates, the support shaft and the turbine can be rotated through the inner gear ring and the gear. After the airflow is ejected through the inner nozzle and the nozzle, it can form a spiral rightward airflow in the working cavity through the guidance of the guide plate and be discharged from the connecting pipe into the outer heat conduction cavity. The airflow in the outer heat conduction cavity can be discharged through the outer nozzle to promote the turbine.
[0008] Compared with the prior art, the utility model has the following advantages: the utility model can make the hot air fully transfer heat to the external heat-conducting shell through the external heat-conducting fins before being discharged to the outside, and can drive the turbine to rotate when being discharged to the outside, thereby further driving the toggle frame to rotate, ensuring the utilization efficiency of the hot air, and at the same time will not reduce the speed of the hot air flowing in the furnace body, thereby ensuring the cooling efficiency of the furnace body, and the cold water can drive the toggle frame to further rotate when entering the inner heat-conducting cavity through the main water pipe and the auxiliary water pipe, thereby increasing the rotation speed of the toggle frame, improving the stirring effect of the water in the inner heat-conducting cavity, making the water heated more evenly, and then making the waste heat recovery more sufficient, while also improving the cooling efficiency of the furnace body. BRIEF DESCRIPTION OF THE DRAWINGS
[0009] Figure 1 It is a schematic diagram of the shaft side structure of the utility model.
[0010] Figure 2 It is a front sectional structural schematic diagram of the furnace body of the utility model.
[0011] Figure 3 It is a schematic diagram of the cooperation between the outer nozzle and the turbine of the utility model.
[0012] Figure 4 It is a schematic diagram of the axial structure of the toggle frame and the inner nozzle of the utility model.
[0013] In the figure: 1, furnace body, 2, opening, 3, furnace door, 4, working chamber, 5, inner heat-conducting chamber, 6, outer heat-conducting chamber, 7, inner heat-conducting shell, 8, outer heat-conducting shell, 9, main water pipe, 10, auxiliary water pipe, 11, connecting pipe, 12, manual valve, 13, drain pipe, 14, outer nozzle, 15, inner nozzle, 16, toggle frame, 17, inner gear ring, 18, support shaft, 19, gear, 20, turbine, 21, toggle plate, 22, inner heat-conducting fin plate, 23, outer heat-conducting fin plate, 24, nozzle, 25, guide plate, 26, support rod. DETAILED DESCRIPTION
[0014] The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.
[0015] like Figure 1-Figure 4As shown, an energy-saving and efficient graphitization furnace includes a furnace body 1, an opening 2, a furnace door 3, a working chamber 4, an inner heat-conducting chamber 5, an outer heat-conducting chamber 6, an inner heat-conducting shell 7, an outer heat-conducting shell 8, a main water pipe 9, a secondary water pipe 10, a connecting pipe 11, a manual valve 12, a drain pipe 13, an outer nozzle 14, an inner nozzle 15, a toggle frame 16, an inner gear ring 17, a support shaft 18, a gear 19, a turbine 20, and a toggle plate 21. The furnace body 1 is horizontally cylindrical, and an opening 2 is provided on the right side of the furnace body 1. A furnace door 3 is installed on the right side of the furnace body 1, and the furnace door 3 can seal and block the opening 2. The furnace body 1 is respectively provided with a working chamber 4, an inner heat-conducting chamber 5 and an outer heat-conducting chamber 6 from the inside to the outside. The working chamber 4 The furnace body 1 is connected to the outside through the opening 2. The working chamber 4 is separated from the inner heat-conducting chamber 5 by a cylindrical inner heat-conducting shell 7. The inner heat-conducting chamber 5 is separated from the outer heat-conducting chamber 6 by a cylindrical outer heat-conducting shell 8. A horizontal main water pipe 9 is arranged on the upper rear of the furnace body 1. The main water pipe 9 is fixedly connected with a plurality of horizontal auxiliary water pipes 10. Each of the auxiliary water pipes 10 is respectively connected with the upper part of the inner heat-conducting chamber 5. The inner heat-conducting shell 7 and the outer heat-conducting shell 8 are jointly fixed with a plurality of horizontal connecting pipes 11. The working chamber 4 is connected with the outer heat-conducting chamber 6 through the connecting pipe 11. A plurality of manual valves 12 are installed on the right part of the furnace body 1. The manual valves 12 can control the connecting pipe 1 1 is turned on and off, a vertical drain pipe 13 is fixed to the bottom of the outer heat-conducting shell 8 and the bottom of the furnace body 1, and the inner heat-conducting cavity 5 is connected to the outside through the drain pipe 13. A horizontal outer nozzle 14 is fixed to the left end of the furnace body 1, and the outer nozzle 14 is connected to the outer heat-conducting cavity 6. The outer nozzle 14 is eccentrically arranged compared to the turbine 20. The outer nozzle 14 of the eccentric device can better drive the turbine 20 to rotate when airflow is discharged. The furnace body 1, the outer heat-conducting shell 8 and the inner heat-conducting shell 7 are jointly fixed with a horizontal inner nozzle 15, and the working chamber 4 is connected to the outside through the inner nozzle 15. The outer circumferential wall of the inner heat-conducting shell 7 is rotatably connected with a toggle frame 16, and the toggle frame 16 is connected to the outer circumferential wall of the inner heat-conducting shell 7. An inner gear ring 17 is fixed to the left part of the frame 16, and the inner gear ring 17 is coaxially arranged compared to the inner heat-conducting shell 7. The outer heat-conducting shell 8 and the inner heat-conducting shell 7 are jointly sealed and rotatably connected with a horizontal support shaft 18. A gear 19 is coaxially fixed to the right part of the support shaft 18, and the gear 19 is meshed with the inner gear ring 17. A turbine 20 is coaxially fixed to the left part of the support shaft 18. The outer nozzle 14 is located above and behind the turbine 20. A plurality of toggle plates 21 are fixed at equal angles on the circumference of the toggle frame 16. The toggle plates 21 can, on the one hand, more fully bear the thrust of the water flow discharged into the inner heat-conducting cavity 5 by the auxiliary water pipe 10, and on the other hand, can more fully push the water in the inner heat-conducting cavity 5.
[0016] A plurality of annular inner heat-conducting fins 22 are fixed to the outer circumferential wall of the inner heat-conducting shell 7, a plurality of axial outer heat-conducting fins 23 are fixed at equal angles on the circumference of the outer circumferential wall of the outer heat-conducting shell 8, the inner nozzle 15 is fixedly connected with a plurality of horizontal nozzles 24, a plurality of vertical guide plates 25 are fixed to the rear of the bottom end of the inner wall of the inner heat-conducting shell 7, each of the guide plates 25 is inclined toward the right rear, so as to guide the airflow discharged from the nozzle 24 into the working chamber 4 to flow along the guide plate 25 toward the right rear, and then form a spiral rightward airflow under the further guidance of the inner wall of the inner heat-conducting shell 7, each of the nozzles 24 is located directly in front of each guide plate 25, and a plurality of horizontal support rods 26 are fixed to the bottom end of the inner wall of the inner heat-conducting shell 7. The support rods 26 can better support the objects that need to be treated at high temperature to prevent the objects from blocking the nozzles 24.
[0017] When water flows into the inner heat-conducting cavity 5 through the main water pipe 9 and the auxiliary water pipe 10, it can push the toggle plate 21 to rotate the toggle frame 16. When the toggle frame 16 rotates, the support shaft 18 and the turbine 20 can be rotated through the inner gear ring 17 and the gear 19. After the airflow is ejected through the inner nozzle 15 and the nozzle 24, it can form a spiral rightward airflow in the working cavity 4 through the guidance of the guide plate 25 and be discharged from the connecting pipe 11 into the outer heat-conducting cavity 6. The airflow in the outer heat-conducting cavity 6 can be discharged through the outer nozzle 14 to promote the turbine 20.
[0018] The working principle of the utility model is as follows: a specific material is stored in the working chamber 4 for graphitization treatment. When the waste heat needs to be utilized, cold air is introduced into the working chamber 4 through the inner nozzle 15, so that the hot air in the working chamber 4 can be discharged to the outer heat conduction chamber 6 through the connecting pipe 11, and finally discharged through the outer nozzle 14, so as to promote the turbine 20, so that the turbine 20 rotates counterclockwise (right viewing angle), and then the toggle frame 16 can rotate counterclockwise (right viewing angle). At the same time, cold water with water pressure from the outside is injected into the inner heat conduction chamber through the main water pipe 9 and the auxiliary water pipe 10. 5, thereby pushing the toggle plate 21 to drive the toggle frame 16 to rotate counterclockwise (right viewing angle), and finally discharged from the drain pipe 13, and the heat of the inner heat-conducting shell 7 can be directly transferred to the cold water in the inner heat-conducting cavity 5, and the heat of the hot air in the working cavity 4 can be transferred to the cold water in the inner heat-conducting cavity 5 through the outer heat-conducting shell 8 and the outer heat-conducting fin plate 23, so that the cold water is heated and the waste heat is recovered. In the process of rotating with the toggle frame 16, the toggle plate 21 can stir the water in the inner heat-conducting cavity 5, so that the water is heated more evenly, and then the waste heat is recovered more fully.
[0019] The above is a preferred embodiment of the present invention. For ordinary technicians in this field, according to the teachings of the present invention, without departing from the principles and spirit of the present invention, changes, modifications, substitutions and variations made to the implementation methods are still within the scope of protection of the present invention.
Claims
1. An energy-saving and high-efficiency graphitization furnace, comprising a furnace body (1), an opening (2), a furnace door (3), a working chamber (4), an inner heat-conducting chamber (5), an outer heat-conducting chamber (6), an inner heat-conducting shell (7), an outer heat-conducting shell (8), a main water pipe (9), a secondary water pipe (10), a connecting pipe (11), a manual valve (12), a drain pipe (13), an outer nozzle (14), an inner nozzle (15), a toggle frame (16), an inner gear ring (17), a support shaft (18), a gear (19), a turbine (20), and a toggle plate (21), characterized in that: The furnace body (1) is in a horizontal cylindrical shape and is provided with an opening (2) at the right side. A furnace door (3) is installed at the right side of the furnace body (1). The furnace door (3) is capable of sealing the opening (2). The furnace body (1) is provided with a working chamber (4), an inner heat-conducting chamber (5) and an outer heat-conducting chamber (6) from the inside to the outside. The working chamber (4) is connected to the outside through the opening (2). The working chamber (4) and the inner heat-conducting chamber (5) are separated by a cylindrical inner heat-conducting shell (7). The inner heat-conducting chamber (5) and the outer heat-conducting chamber (6) are separated by a cylindrical outer heat-conducting shell (8). A horizontal main water pipe (9) is arranged at the upper rear of the furnace body (1), and the main water pipe (9) is fixedly connected to a plurality of horizontal auxiliary water pipes (10), and each of the auxiliary water pipes (10) is respectively connected to the upper part of the inner heat conduction cavity (5). The inner heat conduction shell (7) and the outer heat conduction shell (8) are jointly fixed with a plurality of horizontal connecting pipes (11), and the working chamber (4) is connected to the outer heat conduction cavity (6) through the connecting pipes (11). A plurality of manual valves (12) are installed at the right part of the furnace body (1), and the manual valves (12) can control the opening and closing of the connecting pipes (11). The bottom of the outer heat conduction shell (8) is connected to the furnace body (1). ) are fixed with a vertical drain pipe (13) at the bottom, the inner heat-conducting cavity (5) is connected to the outside through the drain pipe (13), a horizontal outer nozzle (14) is fixed to the left end of the furnace body (1), the outer nozzle (14) is connected to the outer heat-conducting cavity (6), the outer nozzle (14) is eccentrically arranged compared to the turbine (20), the furnace body (1), the outer heat-conducting shell (8) and the inner heat-conducting shell (7) are fixed with a horizontal inner nozzle (15), the working cavity (4) is connected to the outside through the inner nozzle (15), and the outer circumferential wall of the inner heat-conducting shell (7) is rotatably connected to a toggle frame (16) ), an inner gear ring (17) is fixed to the left of the toggle frame (16), the inner gear ring (17) is coaxially arranged with respect to the inner heat-conducting shell (7), the outer heat-conducting shell (8) and the inner heat-conducting shell (7) are jointly and sealedly rotatably connected with a horizontal support shaft (18), a gear (19) is coaxially fixed to the right of the support shaft (18), the gear (19) is meshed with the inner gear ring (17), a turbine (20) is coaxially fixed to the left of the support shaft (18), the outer nozzle (14) is located above and behind the turbine (20), and a plurality of toggle plates (21) are fixed at equal angles on the circumference of the toggle frame (16).
2. The energy-saving and high-efficiency graphitization furnace according to claim 1, characterized in that: The outer circumferential wall of the inner heat-conducting shell (7) is fixed with a plurality of circular inner heat-conducting fins (22); the outer circumferential wall of the outer heat-conducting shell (8) is fixed with a plurality of axial outer heat-conducting fins (23) at equal angles; the inner nozzle (15) is fixedly connected with a plurality of horizontal nozzles (24); a plurality of vertical guide plates (25) are fixed at the rear of the bottom end of the inner wall of the inner heat-conducting shell (7); each of the guide plates (25) is inclined toward the right rear, and each of the nozzles (24) is located directly in front of each guide plate (25); and a plurality of horizontal support rods (26) are fixed at the bottom end of the inner wall of the inner heat-conducting shell (7).
3. The energy-saving and high-efficiency graphitization furnace according to claim 2, characterized in that: When water flows into the inner heat-conducting cavity (5) through the main water pipe (9) and the auxiliary water pipe (10), it can push the toggle plate (21) so that the toggle frame (16) rotates. When the toggle frame (16) rotates, the support shaft (18) and the turbine (20) can be rotated through the inner gear ring (17) and the gear (19). After the airflow is ejected through the inner nozzle (15) and the nozzle (24), it can form a spiral rightward airflow in the working cavity (4) under the guidance of the guide plate (25) and be discharged from the connecting pipe (11) into the outer heat-conducting cavity (6). The airflow in the outer heat-conducting cavity (6) can be discharged through the outer nozzle (14) to drive the turbine (20).
Citation Information
Patent Citations
Graphitization furnace with energy-saving waste heat recovery function
CN217780762U