Tool for rapidly detecting length of part
By designing a quick inspection tool for the front crossbeam safety guard plate of Dongfeng Honda e:NS2 model, the problem of low part length detection efficiency during production is solved, efficient and accurate inspection is achieved, and product quality control is improved.
Patent Information
- Application Number
- CN202421283212.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-06
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-06-06
AI Technical Summary
During the production process, the length detection efficiency of the front-guard crossbeam safety guard plate of Dongfeng Honda e:NS2 model is low and cannot guarantee the qualification of the length of the part 100%.
A tool for quickly detecting the length of the part is designed, including a base plate, a first support seat and a second support seat. The stable positioning of the part is ensured through the positioning column and the support surface, and the intuitive detection of the installation hole is realized through the installation hole identification part.
It improves detection efficiency and accuracy, reduces operation difficulty, reduces misjudgment and damage risks, improves product quality control level, and saves costs.
Smart Images

Figure CN222460525U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of tooling for quickly detecting the length of a part, in particular to a tooling for quickly detecting the length of a part. Background Art
[0002] Dongfeng Honda e:NS2 front bumper beam safety guard plate, such as Figure 3 and Figure 4 As shown, the front crossbeam safety guard includes a safety guard body, one end of the safety guard body is provided with a U-shaped portion, the U-shaped portion is symmetrically provided with mounting holes, and the other end of the safety guard body is respectively provided with horizontal portions on both sides, and the horizontal portions are provided with positioning holes. During the production process, the production cycle is tight, and employees cannot put 100% of the parts on the inspection fixture for inspection, and cannot fully guarantee that the length of the parts is 100% qualified.
[0003] Therefore, it is necessary to provide a tool for quickly detecting the length of parts to solve the above technical problems. Utility Model Content
[0004] In order to solve the above technical problems, the utility model provides a tool for quickly detecting the length of parts.
[0005] The utility model provides a tool for quickly detecting the length of a part, comprising a base plate, a first support seat for supporting one end of a front crossbeam safety guard plate and a second support seat for supporting the other end of the front crossbeam safety guard plate are installed on the top of the base plate, the top of the first support seat is provided with a support surface that contacts and cooperates with the horizontal part of one end of the front crossbeam safety guard plate, the support surface is provided with a positioning column that cooperates with the positioning hole of the horizontal part, the two sides of the second support seat are matched with the U-shaped part of the safety guard plate body, the top of the second support seat is provided with an inclined surface for supporting the U-shaped part of the safety guard plate body, and the inclined surface is symmetrically provided with installation hole identification parts.
[0006] Preferably, the mounting hole identification portion is a circular pattern with a color different from that of the second support seat, and the size of the circular pattern is consistent with the size of the mounting hole of the beam safety guard plate.
[0007] Preferably, the inclined surface is arranged at an angle of 27 degrees to the bottom plate.
[0008] Preferably, two of each of the first supporting base and the second supporting base are provided.
[0009] Preferably, after the front cross beam safety guard plate is installed on the tooling, the end of the front cross beam safety guard plate does not extend out of the first support seat and the second support seat.
[0010] Compared with the related art, the utility model provides the following beneficial effects:
[0011] Improve inspection efficiency: Through specially designed tooling, the front crossbeam safety guard can be quickly fixed and positioned, so as to achieve rapid inspection of the length of the part. This design greatly reduces the preparation time before inspection and the operation time during the inspection, improves the overall inspection efficiency, and thus has enough time for inspection to ensure the quality of the product.
[0012] Ensure detection accuracy: Design elements such as positioning columns and support surfaces in the tooling can ensure the stability and position accuracy of the parts during the detection process, thereby improving detection accuracy. In addition, the design of the mounting hole identification part also makes the detection of the mounting hole more intuitive and accurate.
[0013] Reduce operational difficulty: The use of tooling greatly simplifies the inspection process, allowing operators to complete inspection tasks more easily and accurately, reducing operational difficulty and skill requirements.
[0014] Reduce the risk of misjudgment and damage: Fixing and positioning the parts by the tooling can avoid misjudgment caused by part movement or instability during the inspection process. At the same time, the design of the tooling also ensures that the parts will not bulge or be damaged during the inspection process.
[0015] Improve product quality control: Through fast and accurate testing, unqualified products can be found and eliminated in time, thereby improving the overall product quality control level. This is very important for enterprises because it helps to reduce the defective rate, improve customer satisfaction and maintain brand image.
[0016] Cost savings: Although the initial investment in tooling may increase some costs, in the long run, companies can save a lot of manpower, material resources and time costs by improving detection efficiency and accuracy, reducing operational difficulty and reducing defective product rates. These cost savings will far exceed the initial investment in tooling. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 It is a schematic diagram of the tooling structure of the utility model;
[0019] Figure 3 This is a schematic diagram of the front cross beam safety guard structure of the utility model;
[0020] Figure 4 It is a schematic diagram of the U-shaped structure of the utility model.
[0021] Numbers in the figure: 1. Installation hole identification part; 2. Bottom plate; 3. Front crossbeam safety guard plate; 4. First support seat; 5. Second support seat; 6. Horizontal part; 7. Support surface; 8. Positioning hole; 9. Positioning column; 10. Safety guard plate body; 11. U-shaped part; 12. Inclined surface; 13. Installation hole. DETAILED DESCRIPTION
[0022] The utility model is further described below in conjunction with the accompanying drawings and implementation modes.
[0023] Please refer to Figures 1 to 4 We have a specially designed tooling for quickly detecting the length of parts, the core of which is a stable base plate 2. On the top of this base plate 2, we carefully installed two key support seats: the first support seat 4 and the second support seat 5. The main task of the first support seat 4 is to support one end of the front cross beam safety guard plate 3. It is provided with a support surface 7, which is in perfect contact with the horizontal part 6 at one end of the front cross beam safety guard plate 3. In order to ensure that the guard plate is stable and motionless, we designed a positioning column 9 on the support surface 7, which is tightly combined with the positioning hole 8 on the horizontal part 6.
[0024] The second support seat 5 is responsible for supporting the other end of the front cross beam safety guard plate 3. Its special feature is that the shapes of its two sides are completely consistent with the U-shaped portion 11 of the safety guard plate body 10, providing a stable support for the guard plate. It is worth mentioning that an inclined surface 12 is designed on the top of the second support seat 5, which is not only used to support the U-shaped portion 11 of the safety guard plate body 10, but also cleverly symmetrically sets the installation hole identification portion 1 on it.
[0025] When we place the front cross beam safety guard plate 3 on this set of inspection tooling, we can easily fix the positioning hole 8 in the positioning column 9, so as to accurately detect the installation hole 13 and ensure that the length of the front cross beam safety guard plate 3 fully meets the requirements.
[0026] So, how to judge whether the guard plate is qualified? This involves our unique design - the installation hole identification part 1. This is a circular pattern with a color that is obviously different from the second support seat 5. It is important that the size of this circular pattern is exactly the same as the installation hole 13 of the front cross beam safety guard plate 3. During the inspection, we only need to observe this identification part through the installation hole 8. If the color of the pattern is incomplete, it means that there may be a problem with the front cross beam safety guard plate 3, that is, it is an unqualified product.
[0027] For the convenience of observation, we deliberately set the angle between the inclined surface 12 and the bottom plate 2 to be 27 degrees. Such an angle allows us to observe and judge the situation of the mounting hole identification part 1 more intuitively.
[0028] In addition, we have specially designed two first support seats 4 and two second support seats 5, which means that we can detect the two left and right front crossbeam safety guard plates 3.
[0029] Finally, when the front beam safety guard plate 3 is firmly mounted on the tooling, its ends will not extend out of the first support seat 4 and the second support seat 5. Such a design not only ensures the accuracy of the detection, but also avoids the risk of accidental collision and damage caused by the protrusion of the guard plate ends.
[0030] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A tool for quickly detecting the length of a part, characterized in that: The invention comprises a bottom plate (2), the top of which is provided with a first support seat (4) for supporting one end of a front cross beam safety guard plate (3) and a second support seat (5) for supporting the other end of the front cross beam safety guard plate (3); the top of the first support seat (4) is provided with a support surface (7) for contacting and cooperating with a horizontal portion (6) at one end of the front cross beam safety guard plate (3); the support surface (7) is provided with a positioning column (9) for cooperating with a positioning hole (8) of the horizontal portion (6); the two sides of the second support seat (5) are matched with a U-shaped portion (11) of a safety guard plate body (10); the top of the second support seat (5) is provided with an inclined surface (12) for supporting the U-shaped portion (11) of the safety guard plate body (10); the inclined surface (12) is symmetrically provided with a mounting hole identification portion (1).
2. A tool for quickly detecting the length of a part according to claim 1, characterized in that: The mounting hole identification portion (1) is a circular pattern with a color different from that of the second support seat (5), and the size of the circular pattern is consistent with the size of the mounting hole (13) of the beam safety guard plate (3).
3. A tool for quickly detecting the length of a part according to claim 1, characterized in that: The inclined surface (12) and the bottom plate (2) are arranged at an angle of 27 degrees.
4. A tool for quickly detecting the length of a part according to claim 1, characterized in that: There are two of each of the first supporting seat (4) and the second supporting seat (5).
5. The tool for quickly detecting the length of a part according to claim 1, characterized in that: When the front cross beam safety guard plate (3) is installed on the tooling, the end of the front cross beam safety guard plate (3) does not extend out of the first support seat (4) and the second support seat (5).