Tubular polar plate powder filling machine for lead storage battery

By designing a tube-type plate powder filling machine for lead-acid batteries and using the design of turntable and chain transmission components, the dust pollution and cumbersome operation of existing equipment is solved, and a more efficient and safer powder filling operation is achieved.

CN222462942UActive Publication Date: 2025-02-11CHANGZHOU CHUANYILAI AUTOMATION MACHINERY MFG
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Patent Information

Application Number
CN202421039407.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-14
Publication Date
2025-02-11
Estimated Expiration
2034-05-14

AI Technical Summary

Technical Problem

The existing lead-acid battery tube-type electrode powder filling equipment adopts a vibrating filling method, which leads to serious dust pollution, operators inhaling too much lead powder, and blood lead generally exceeds the standard, and the equipment is cumbersome to operate and has a high labor intensity.

Method used

A tube-type plate powder filling machine for lead-acid batteries is designed, using turntables and chain transmission components. Through limit slots and arc slots, the turntables drive the stops to rotate and intermittently drive the turntables to rotate, solving dust pollution and operation. A cumbersome problem.

Benefits of technology

It effectively reduces dust pollution, reduces the risk of operators inhaling lead powder, improves the efficiency of powder filling operations, and reduces the labor intensity of workers.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a tubular polar plate powder filling machine for a lead storage battery, which comprises a base, the surface of the base is fixedly connected with a workbench, the surface of the right half part of the top of the base is provided with a driving assembly, and the surface of the left half part of the top of the base is provided with a rotating assembly for conveying products. The utility model relates to the technical field of powder filling machines. According to the tubular polar plate powder filling machine for the lead storage battery, the limiting groove and the arc groove are formed in the rotating disc, the rotating plate is connected with the fixing plate, the fixing plate is provided with the semi-circular groove, and the rotating plate is connected with the stop block, so that the problems that powder filling equipment basically adopts a vibration type filling method, dust pollution is large, workers operate nearby, the time for waiting for the powder vibration process is long, and too much lead powder is sucked are solved; the problems that blood lead generally exceeds the standard, in the powder vibrating process, an operator needs to wait, and after powder filling is finished, the operator sucks a large amount of lead ash in the period when taking a plate and a probe enter a powder filling machine in order to tightly grasp the time, and the blood lead exceeds the standard are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of powder filling machines, in particular to a tubular plate powder filling machine for lead-acid batteries. Background Art

[0002] According to Chinese patent CN209029479U, a powder filling device for a tubular plate of a lead-acid battery is disclosed. The tubular plate of the lead-acid battery includes a tubular grid, and the tubular grid includes a crossbeam and a vertical rib fixed on the crossbeam. Each vertical rib is sleeved with a row of pipes, and there is a gap between the row of pipes and the vertical ribs for filling active substances. The powder filling device includes: a vibration seat, fixed to a vibration source; a fixing mechanism, used to vertically fix the tubular plate of the lead-acid battery on the vibration seat; a powder filling chamber, arranged above the fixing mechanism, and provided with a powder outlet pipe corresponding to the row of pipes on the bottom surface; a bracket, fixed on the vibration seat, and provided with a cylinder for driving the powder filling chamber to rise and fall. The utility model powder filling device is provided with a powder outlet pipe corresponding to the row of pipes on the bottom surface of the powder filling chamber, so that no active substances will fall to the outside of the row of pipes during powder filling.

[0003] The utility model powder filling device is provided with powder outlet pipes corresponding to the discharge pipes on the bottom surface of the powder filling chamber, so that no active material will fall outside the discharge pipes during powder filling.

[0004] However, the above technical solution still has the problem that the powder filling equipment basically adopts the vibration filling method, which causes great dust pollution. Employees operate nearby and have to wait for a long time for the powder vibration process, which leads to excessive inhalation of lead powder and excessive blood lead levels. During the powder vibration process, operators need to wait, and after the powder filling is completed, in order to seize the time to take the plate, the operator inserts the probe into the powder filling machine, during which time they inhale a large amount of lead ash, resulting in excessive blood lead levels.

[0005] To this end, the utility model provides a tubular plate powder filling machine for lead-acid batteries. Utility Model Content

[0006] In view of the deficiencies in the prior art, the utility model provides a tubular plate powder filling machine for lead-acid batteries, which solves the problem that the powder filling equipment basically adopts a vibration filling method, which causes heavy dust pollution, and the employees have to operate nearby, wait for a long time for the powder vibration process, inhale too much lead powder, and generally exceed the blood lead standard. During the powder vibration process, the operators need to wait, and after the powder filling is completed, in order to seize the time to take the plate, the operator enters the powder filling machine with a probe, during which time a large amount of lead ash will be inhaled, resulting in excessive blood lead.

[0007] To achieve the above purpose, the utility model is implemented by the following technical solutions: a tubular plate powder filling machine for lead-acid batteries, comprising a base, a workbench is fixedly connected to the surface of the base, a driving assembly is arranged on the surface of the right half of the top of the base, and a rotating assembly is arranged on the surface of the left half of the top of the base to perform product transmission operations, and the rotating assembly includes:

[0008] A support rod is fixedly connected to the top surface of the base, a turntable is sleeved on the surface of the support rod, and the turntable is rotatably connected to the support rod, four limit grooves are opened on the surface of the turntable, and the limit grooves are symmetrically distributed with equal distances around the center of the turntable, four arc grooves are opened on the surface of the turntable, the arc grooves are symmetrically distributed with the turntable as the center, and the arc grooves and the limit grooves are opened alternately, a block is fixedly connected to the top of the support rod, and a driven component is arranged on the top of the turntable.

[0009] Preferably, the driven assembly includes four connecting columns equidistantly fixedly connected to the top surface of the turntable, the tops of the four connecting columns are fixedly connected to main gears, the top of the base is fixedly connected to two supporting columns, and the supporting columns are symmetrically distributed around the supporting rod, the surfaces of the supporting columns are rotatably connected to secondary gears, and a transmission assembly is provided on the top of the workbench.

[0010] Preferably, the transmission assembly includes a chain, which engages with the surface of the main gear and the surface of the sub-gear at the same time, so that the main gear, the sub-gear and the chain rotate synchronously, and a plurality of connecting rods are fixedly connected to the bottom of the chain at equal intervals, and a bearing plate is fixedly connected to the bottom of the connecting rods.

[0011] Preferably, a rotating plate is provided on the right side of the chain, the top of the rotating plate is fixedly connected to a fixed plate, a semicircular groove is provided on the surface of the fixed plate, a stopper is fixedly connected to the top of the rotating plate, and the rotation of the rotating plate drives the turntable to rotate intermittently.

[0012] Preferably, the drive assembly includes a chassis fixedly connected to the surface of the base, a motor is fixedly connected to the surface of the inner cavity of the chassis, and one end of the motor output shaft passes through the top of the chassis through a coupling and is fixedly connected to the bottom of the rotating plate.

[0013] Beneficial Effects

[0014] The utility model provides a tubular plate powder filling machine for lead-acid batteries. Compared with the prior art, it has the following beneficial effects:

[0015] 1. The tubular plate powder filling machine for lead-acid batteries has limit grooves and arc grooves on the turntable, the turntable is connected to the fixed plate, the fixed plate is provided with semicircular grooves, and the turntable is connected with a stopper, which solves the problem that the powder filling equipment basically adopts the vibration filling method, which has great dust pollution. Employees operate nearby and wait for a long time for the vibration powder process, inhale too much lead powder, and generally exceed the blood lead standard. During the vibration powder process, the operator needs to wait, and after the powder filling is completed, the operator enters the powder filling machine with a probe in order to seize the time to take the plate, during which time a large amount of lead ash will be inhaled, resulting in excessive blood lead.

[0016] 2. The lead-acid battery tubular plate powder filling machine meshes with the main gear and the sub-gear at the same time in the chain, and the main gear, the sub-gear and the chain rotate synchronously. The chain is connected to a plurality of connecting rods, and the bottom of the connecting rod is fixedly connected to a load-bearing plate. This solves the problem that the lead-acid battery tubular plate needs to be manipulated back and forth as well as the material is loaded and unloaded during production. The grid tray is at a certain distance from the equipment, and the material needs to be manually stuffed into the machine for placement, and then manual positioning assistance is required for the powder filling operation. The process is cumbersome, and the powder filling operation needs to be carried out after the powder filling operation is completed, which results in high labor intensity for the workers. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is the subjective diagram of the utility model;

[0018] Figure 2 It is the main structural connection diagram of the utility model;

[0019] Figure 3 It is a local structural connection diagram of the utility model;

[0020] Figure 4 It is a schematic diagram of the drive assembly of the utility model.

[0021] In the figure: 1-base, 2-workbench, 3-turn plate, 4-fixed plate, 5-semicircular groove, 6-driving assembly, 61-chassis, 62-motor, 7-rotating assembly, 71-support rod, 72-turntable, 73-limiting groove, 74-arc groove, 75-block, 8-driven assembly, 81-connecting column, 82-main gear, 83-support column, 84-secondary gear, 9-transmission assembly, 91-chain, 92-connecting rod, 93-bearing plate, 10-block. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figure 1-4 The utility model provides a technical solution: a tubular plate powder filling machine for lead-acid batteries, comprising a base 1, a workbench 2 is fixedly connected to the surface of the base 1, a driving component 6 is arranged on the surface of the right half of the top of the base 1, and a rotating component 7 is arranged on the surface of the left half of the top of the base 1 to perform a product transmission operation, and the rotating component 7 includes:

[0024] A support rod 71 is fixedly connected to the top surface of the base 1, a rotating disk 72 is sleeved on the surface of the support rod 71, and the rotating disk 72 is rotatably connected to the support rod 71, four limiting grooves 73 are opened on the surface of the rotating disk 72, and the limiting grooves 73 are symmetrically distributed with equal distances around the center of the rotating disk 72, and four arc grooves 74 are opened on the surface of the rotating disk 72, and the arc grooves 74 are symmetrically distributed with the rotating disk 72 as the center, and the arc grooves 74 and the limiting grooves 73 are opened alternately, a block 75 is fixedly connected to the top of the support rod 71, and a driven component is set on the top of the rotating disk 72 8. By providing a limit groove 73 and an arc groove 74 on the turntable 72, the rotating plate 3 is connected to the fixed plate 4, the fixed plate 4 is provided with a semicircular groove 5, and the rotating plate 3 is connected with a stopper 10, the powder filling equipment basically adopts a vibration filling method, which causes heavy dust pollution. Employees operate nearby, wait for a long time for the powder vibration process, inhale too much lead powder, and generally exceed the blood lead standard. During the powder vibration process, the operators need to wait, and after the powder filling is completed, in order to seize the time to take the plate, the operator enters the powder filling machine with a probe, during which time a large amount of lead dust will be inhaled, resulting in excessive blood lead.

[0025] In this embodiment, the driven component 8 includes four connecting columns 81 equidistantly fixedly connected to the top surface of the turntable 72, the tops of the four connecting columns 81 are fixedly connected with main gears 82, the top of the base 1 is fixedly connected with two supporting columns 83, and the supporting columns 83 are symmetrically distributed with the supporting rod 71 as the center, the surface of the supporting columns 83 is rotatably connected with a sub-gear 84, and a transmission component 9 is arranged on the top of the workbench 2.

[0026] In this embodiment, the transmission assembly includes a chain 91, which meshes with the surface of the main gear 82 and the surface of the sub-gear 84 at the same time, so that the main gear 82, the sub-gear 84 and the chain 91 rotate synchronously, and a plurality of connecting rods 92 are fixedly connected to the bottom of the chain 91 at equal intervals, and a supporting plate 93 is fixedly connected to the bottom of the connecting rod 92.

[0027] In this embodiment, a rotating plate 3 is provided on the right side of the chain 91, and a fixed plate 4 is fixedly connected to the top of the rotating plate 3. A semicircular groove 5 is opened on the surface of the fixed plate 4, and a stopper 10 is fixedly connected to the top of the rotating plate 3. The rotation of the rotating plate 3 drives the turntable 72 to rotate intermittently.

[0028] In this embodiment, the driving assembly 6 includes a chassis 61 fixedly connected to the surface of the base 1, and a motor 62 is fixedly connected to the surface of the inner cavity of the chassis 61. One end of the output shaft of the motor 62 passes through the top of the chassis 61 through a coupling and is fixedly connected to the bottom of the rotating plate 3. By meshing with the main gear 82 and the sub-gear 84 on the chain 91 at the same time, the main gear 82, the sub-gear 84 and the chain 91 rotate synchronously. The chain 91 is connected to a plurality of connecting rods 92, and a bearing plate 93 is fixedly connected to the bottom of the connecting rod 92. This solves the problem of the need to manipulate the equipment back and forth and load and unload materials when producing tubular plates of lead-acid batteries. The grid tray is at a certain distance from the equipment, and the material needs to be manually stuffed into the machine and placed, and then manual positioning assistance is required to perform the powder filling operation. The process is cumbersome, and the powder filling operation needs to be carried out after the powder filling operation is completed, which has the problem of high labor intensity for the workers. At the same time, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0029] During operation, the motor 62 is started by an external power supply, and one end of the output shaft of the motor 62 drives the rotating plate 3 to rotate through the coupling, and the rotating plate 3 drives the fixed plate 4 to rotate, and the rotating plate 3 drives the stopper 10 to rotate, and the stopper 10 rotates to make it slide in the limiting groove 73 and drive the turntable 72 to rotate. When the fixed plate 4 rotates, the semicircular groove 5 engages with the corners of the turntable 72, and the arc groove 74 engages with the corners of the fixed plate 4. In summary, the rotating plate 3 intermittently drives the turntable 72 to rotate. When the turntable 72 rotates, the turntable 72 drives the connecting column 81 to rotate, and the connecting column 81 drives the main gear 82 to rotate. The main gear 82 drives the sub-gear 84 to rotate through the chain 91, and the chain 91 drives the connecting rod 92 to rotate, and the connecting rod 92 drives the bearing plate 93 to rotate, and the surface of the bearing plate 93 can be placed with the tubular plates of the lead-acid battery.

[0030] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0031] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A tubular plate powder filling machine for lead-acid batteries, comprising a base (1), characterized in that: The surface of the base (1) is fixedly connected to a workbench (2), the surface of the top right half of the base (1) is provided with a driving assembly (6), and the surface of the top left half of the base (1) is provided with a rotating assembly (7) for transmitting the product, and the rotating assembly (7) comprises: A support rod (71) is fixedly connected to the top surface of the base (1); a rotating disk (72) is sleeved on the surface of the support rod (71); and the rotating disk (72) is rotatably connected to the support rod (71); four limiting grooves (73) are provided on the surface of the rotating disk (72); and the limiting grooves (73) are symmetrically distributed with equal distances around the center of the rotating disk (72); four arc grooves (74) are provided on the surface of the rotating disk (72); and the arc grooves (74) are symmetrically distributed with the rotating disk (72) as the center; and the arc grooves (74) and the limiting grooves (73) are alternately provided; a clamping block (75) is fixedly connected to the top of the support rod (71); and a driven component (8) is provided on the top of the rotating disk (72).

2. A tubular plate powder filling machine for lead-acid batteries according to claim 1, characterized in that: The driven assembly (8) comprises four connecting columns (81) equidistantly fixedly connected to the top surface of the turntable (72); the tops of the four connecting columns (81) are fixedly connected to main gears (82); the top of the base (1) is fixedly connected to two supporting columns (83), and the supporting columns (83) are symmetrically distributed with the supporting rod (71) as the center; the surfaces of the supporting columns (83) are rotatably connected to auxiliary gears (84); and a transmission assembly (9) is arranged on the top of the workbench (2).

3. A tubular plate powder filling machine for lead-acid batteries according to claim 2, characterized in that: The transmission assembly comprises a chain (91), wherein the chain (91) is meshed with the surface of a main gear (82) and the surface of a sub-gear (84) at the same time, so that the main gear (82), the sub-gear (84) and the chain (91) rotate synchronously, and a plurality of connecting rods (92) are fixedly connected at equal intervals to the bottom of the chain (91), and a bearing plate (93) is fixedly connected to the bottom of the connecting rod (92).

4. A tubular plate powder filling machine for lead-acid batteries according to claim 3, characterized in that: A rotating plate (3) is arranged on the right side of the chain (91), the top of the rotating plate (3) is fixedly connected to a fixed plate (4), a surface of the fixed plate (4) is provided with a semicircular groove (5), the top of the rotating plate (3) is fixedly connected to a stopper (10), and the rotating plate (3) rotates to drive the rotating disc (72) to rotate intermittently.

5. A tubular plate powder filling machine for lead-acid batteries according to claim 4, characterized in that: The driving assembly (6) comprises a chassis (61) fixedly connected to the surface of the base (1); a motor (62) is fixedly connected to the surface of the inner cavity of the chassis (61); one end of the output shaft of the motor (62) passes through the top of the chassis (61) through a coupling and is fixedly connected to the bottom of the rotating plate (3).

Citation Information

Patent Citations

  • Powder filling device for lead storage battery tubular polar plate

    CN209029479U