Roller type peeling machine
By using combined technology of heating, vibration, refrigeration and high-temperature hot air treatment in the bitter almond peeling machine, combined with the friction effect of the peeling roller, the problem of incomplete shell removal of the traditional peeling machine is solved, achieving efficient and environmentally friendly Peeling process of bitter almonds.
Patent Information
- Application Number
- CN202421039837.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-14
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-05-14
AI Technical Summary
The existing bitter almond peeling machine has the problem of incomplete shelling during peeling, which affects the taste of the product. In addition, the traditional peeling method consumes a lot of energy and time, and the by-products are not effectively utilized, resulting in waste of resources and environmental pollution. .
A roller peeling machine is designed, which adopts a combination of heating mechanism, vibration mechanism, refrigeration mechanism and driving mechanism. By heating and humidification, vibration turning, refrigeration rapid cooling and high-temperature hot air treatment, combined with the frictional effect of the peeling roller, Achieve rapid removal of bitter almond epidermis.
The equipment can effectively remove the skin of bitter almonds, improve the taste and quality of the product, reduce energy consumption and processing time, and avoid waste of resources and environmental pollution.
Smart Images

Figure CN222465941U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of roller peeling machines, in particular to a roller peeling machine. Background Art
[0002] Bitter almonds produced from apricots have good medicinal value, such as antitussive, antiasthmatic, enhancing human immunity, delaying aging, regulating blood lipids, and nourishing the brain and intelligence. The content of amygdalin, which has a variety of pharmacological effects, in bitter almonds is as high as 5.5%. Amygdalin has the effect of inhibiting and killing cancer cells. Bitter almonds are widely used in food, cosmetics, medicine and other fields.
[0003] The existing processing technology of bitter almonds can be divided into primary processing and deep processing. Primary processing refers to the bitter almonds being peeled and soaked in hot water to remove the bitterness, and the bitter almond petals obtained are directly supplied to the market. Deep processing usually involves peeling and removing the bitterness to make almond products. In recent years, almond products represented by "Guangzhongxing" have been loved by consumers; at the same time, the bitter almonds obtained by peeling, removing bitterness and drying are also a necessary procedure for deep processing and an important source of raw materials. At present, the common process in the field of bitter almond food processing is peeling and removing bitterness. On the one hand, it removes the influence of the seed coat on the color and quality of the processed bitter almond products to meet the taste requirements. On the other hand, because the content of amygdalin in bitter almonds is high, it is a potentially toxic compound. Hydrocyanic acid obtained by hydrolysis under acid, enzyme and heating conditions is a highly toxic substance. Therefore, bitter almonds cannot be consumed excessively or eaten directly like other nuts.
[0004] These traditional peeling and debittering methods are not only energy-intensive and time-consuming, but also have the problem of ineffective utilization of by-products, resulting in small-scale production, waste of resources and environmental pollution in the bitter almond processing industry. During the peeling stage, a large amount of active ingredients such as flavonoids and polyphenols in the bitter almond peel are discharged into the environment with the peeling wastewater, which not only causes the loss of nutrients, but also causes environmental pollution.
[0005] An almond peeling machine disclosed in the announcement number CN209106241U, although, an almond peeling machine includes a peeling box, the top of the peeling box is respectively provided with an alarm and a feeding port, the front of the peeling box is respectively provided with a fixing ring and an operating table, the front of the fixing ring is provided with a rotating shaft, the top of the operating table is respectively provided with a switch, a display screen and an operating keyboard, the bottom of the operating table is provided with supporting legs, the bottom of the supporting legs is provided with pads, one end of the peeling box is respectively provided with a shell debris outlet and a discharge port, one end of the discharge port is provided with a discharge trough, the top of the discharge trough is respectively provided with debris holes and a blocker, the top of the discharge trough is provided with a plurality of debris filtering holes, when the peeled material passes through the discharge trough, the debris, fragments, etc. in the material will enter the debris trough through the debris filtering holes, thereby effectively improving the product quality of the product.
[0006] Although the above patent has achieved that when the peeled material passes through the discharge trough, the debris, fragments, etc. in the material will enter the crushing trough through the filter holes, thereby effectively improving the product quality; however, if the device does not perform preliminary processing and only relies on extrusion and collision to peel the shell, incomplete peeling will still occur, affecting the user's taste.
[0007] Therefore, it is necessary to invent a roller peeling machine to solve the above problems. Utility Model Content
[0008] 1. Technical issues to be resolved
[0009] The technical problem solved by the utility model is to provide a roller peeling machine which is highly practical, can be easily operated and has a relatively simple structure, thereby solving the problem of lack of the function of removing bitterness from almonds in the above-mentioned background technology.
[0010] (II) Technical solution
[0011] To achieve the above objectives, the utility model is implemented through the following technical solutions: a roller peeling machine, comprising a feed port, a mesh conveyor belt is installed inside the feed port, the bottom of the feed port is connected to a water tank, the inside of the water tank is fixedly connected to a heating mechanism, the bottom of the mesh conveyor belt is fixedly connected to a vibration mechanism, one end of the mesh conveyor belt is provided with a refrigeration bin, the top of the refrigeration bin is connected to an industrial refrigeration machine through a pipeline, one side of the refrigeration bin is fixedly connected to a high-temperature bin, the top of the high-temperature bin is fixedly connected to a blowing fan, the bottom of the blowing fan is fixedly connected to a temperature control mechanism, conveyor belts are installed inside the refrigeration bin and the high-temperature bin, the lower surface of the high-temperature bin is fixedly connected to a peeling bin, and one side of the peeling bin is fixedly connected to two sets of driving mechanisms.
[0012] As a further solution of the utility model, the heating mechanism includes a heating plate A fixedly connected to the inside of the water tank, one side of the heating plate A is electrically connected to a temperature controller A through a power line, and one side of the temperature controller A is electrically connected to a battery A through a power line, so that the battery A is convenient for continuous power supply.
[0013] As a further solution of the utility model, the vibration mechanism includes a motor box fixedly connected to the bottom of the mesh conveyor belt, and a vibration motor is fixedly connected to the interior of the motor box, and the vibration motor facilitates the turning of the almonds.
[0014] As a further solution of the utility model, the temperature control mechanism includes an electric heating network fixedly connected to the bottom of the blowing fan, one side of the electric heating network is electrically connected to a temperature controller B through a power line, and one side of the temperature controller B is electrically connected to a battery B through a power line, so that the battery B is convenient for continuous power supply.
[0015] As a further solution of the utility model, the driving mechanism includes a driving motor fixedly connected to one side of the peeling bin, and a peeling roller is fixedly connected to the output end of the driving motor, and the peeling roller facilitates peeling.
[0016] As a further solution of the utility model, a discharge port is provided on the front of the peeling bin, and a slide rail is fixedly connected to the inside of the discharge port to facilitate discharge of materials.
[0017] As a further solution of the utility model, observation windows are provided on the surfaces of the refrigeration bin and the high-temperature bin, and a support plate is fixedly connected to the bottom of the feed port, which facilitates supporting the feed port and improves the stability of the equipment.
[0018] (III) Beneficial effects
[0019] The utility model provides a roller peeling machine, which has the following beneficial effects:
[0020] 1. The roller peeling machine is equipped with a heating mechanism, a vibration mechanism and a mesh conveyor belt. When in use, the bitter almonds to be processed are placed from the feed port and then fall onto the surface of the mesh conveyor belt directly below. The power is turned on, and the temperature controller A controls the heating plate A inside the water tank to heat until the generated low-temperature water vapor of 100-105°C enters the bitter almonds on the surface of the mesh conveyor belt inside the feed port from the through port for wetting. Secondly, in conjunction with the vibration motor arranged inside the motor box at the bottom of the mesh conveyor belt, the vibration motor vibrates the bitter almonds on the mesh conveyor belt under the action of centrifugal force, so as to achieve the effect of turning over, so that the surface of the almonds can be evenly moistened. After moistening for 3-20 seconds, the epidermis of the bitter almonds is completely soaked, thereby achieving a certain separation between the epidermis and the pulp of the bitter almonds.
[0021] 2. The roller peeling machine is provided with an industrial refrigerator, a temperature control mechanism and a driving mechanism. When in use, the industrial refrigerator delivers cold air at a temperature of minus 30-50°C into the refrigeration chamber to refrigerate the bitter almonds. The cold air treatment time is 5-30 seconds, and the cold air ejection pressure is 0.1020-0.1030Mpa. After the cold air treatment, the wet part of the surface of the bitter almonds rapidly cools down, thereby producing a certain separation from the epidermis. Immediately thereafter, the bitter almonds enter the high-temperature chamber through the conveyor belt, and the power is turned on. The temperature controller B controls the electric heating network to generate heat, and the top blower blows hot air into the high-temperature chamber. After the bitter almonds are treated with 300-400°C hot air for 5-30 seconds, the moisture infiltrated in the epidermis is quickly lost, so that the epidermis and the pulp are well separated. Finally, two sets of drive motors with different speeds are started, so that the peeling roller at one end of the drive motor rubs the surface of the bitter almonds, so as to achieve the effect of quickly removing the epidermis of the bitter almonds. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0023] Figure 2 This is a schematic diagram of the structure of the vibration mechanism of the utility model;
[0024] Figure 3 This is a schematic diagram of the structure of the industrial refrigerator of the utility model;
[0025] Figure 4 This is a schematic diagram of the driving mechanism structure of the utility model.
[0026] In the figure: 1. feed port; 2. mesh conveyor belt; 3. water tank; 4. heating mechanism; 401. heating plate A; 402. temperature controller A; 403. battery A; 5. vibration mechanism; 501. motor box; 502. vibration motor; 6. refrigeration bin; 7. conveyor belt; 8. industrial refrigerator; 9. high temperature bin; 10. blowing fan; 11. temperature control mechanism; 1101. electric heating network; 1102. temperature controller B; 1103. battery B; 12. peeling bin; 13. driving mechanism; 1301. driving motor; 1302. peeling roller; 14. slide rail; 15. observation window; 16. support plate. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] See also Figures 1 to 4 The utility model provides a technical solution: a roller peeling machine, including a feed port 1, a mesh conveyor belt 2 is installed inside the feed port 1, the bottom of the feed port 1 is connected to a water tank 3, the inside of the water tank 3 is fixedly connected with a heating mechanism 4, and a certain separation is achieved between the bitter almond skin and the pulp through the arrangement of the heating mechanism 4, a vibration mechanism 5, and the mesh conveyor belt 2, the bottom of the mesh conveyor belt 2 is fixedly connected with the vibration mechanism 5, one end of the mesh conveyor belt 2 is provided with a refrigeration bin 6, and the top of the refrigeration bin 6 is connected to the water tank 3 through a pipeline. An industrial refrigerator 8 is provided, a high-temperature bin 9 is fixedly connected to one side of the refrigeration bin 6, a blowing fan 10 is fixedly connected to the top of the high-temperature bin 9, a temperature control mechanism 11 is fixedly connected to the bottom of the blowing fan 10, a conveyor belt 7 is installed inside the refrigeration bin 6 and the high-temperature bin 9, a peeling bin 12 is fixedly connected to the lower surface of the high-temperature bin 9, and two sets of driving mechanisms 13 are fixedly connected to one side of the peeling bin 12. By setting the industrial refrigerator 8, the temperature control mechanism 11 and the driving mechanism 13, the effect of quickly removing the bitter almond epidermis is achieved;
[0029] See also Figure 2 The heating mechanism 4 includes a heating plate A401 fixedly connected to the inside of the water tank, one side of the heating plate A401 is electrically connected to a temperature controller A402 through a power line, and one side of the temperature controller A402 is electrically connected to a battery A403 through a power line, and the battery A403 is convenient for continuous power supply;
[0030] See also Figure 2 The vibration mechanism 5 includes a motor box 501 fixedly connected to the bottom of the mesh conveyor belt 2, and a vibration motor 502 is fixedly connected to the inside of the motor box 501, and the vibration motor 502 facilitates the almonds to turn over;
[0031] See also Figure 3 The temperature control mechanism 11 includes an electric heating network 1101 fixedly connected to the bottom of the blowing fan 10, one side of the electric heating network 1101 is electrically connected to a temperature controller B1102 through a power line, and one side of the temperature controller B1102 is electrically connected to a battery B1103 through a power line, and the battery B1103 is convenient for continuous power supply;
[0032] See also Figure 4 The driving mechanism 13 includes a driving motor 1301 fixedly connected to one side of the peeling bin 12, and a peeling roller 1302 is fixedly connected to the output end of the driving motor 1301, and the peeling roller 1302 facilitates peeling;
[0033] See also Figure 4 A discharge port is provided on the front of the peeling bin 12, and a slide rail 14 is fixedly connected to the inside of the discharge port to facilitate discharge.
[0034] See also Figure 1 Observation windows 15 are provided on the surfaces of the refrigeration bin 6 and the high-temperature bin 9, and a support plate 16 is fixedly connected to the bottom of the feed port 1, which facilitates supporting the feed port 1 and improves the stability of the equipment.
[0035] The model of temperature controller A402 and temperature controller B1102 is: E5CC; the above parameters and models can be selected according to actual conditions.
[0036] In the utility model, the working steps of the device are as follows:
[0037] Step 1: When using, put the bitter almonds to be processed from the feed port 1, and then drop them onto the surface of the mesh conveyor belt 2 directly below. Turn on the power, and the temperature controller A402 controls the heating plate A401 inside the water tank 3 to heat until the generated 100-105°C low-temperature water vapor enters the feed port 1 from the through-hole to wet the bitter almonds on the surface of the mesh conveyor belt 2 for processing. Secondly, cooperate with the vibration motor 502 set inside the motor box 501 at the bottom of the mesh conveyor belt 2. The vibration motor 502 vibrates the bitter almonds on the mesh conveyor belt 2 under the action of centrifugal force, so as to achieve the effect of turning over, so that the surface of the almonds can be evenly wetted. After wetting for 3-20 seconds, the epidermis of the bitter almonds is completely infiltrated.
[0038] The second step: when in use, the industrial refrigerator 8 delivers cold air with a temperature of minus 30-50℃ into the refrigeration warehouse 6 to refrigerate the bitter almonds. The cold air treatment time is 5-30 seconds, and the cold air ejection pressure is 0.1020-0.1030Mpa. After the cold air treatment, the wet part of the surface of the bitter almonds cools down rapidly, thereby causing a certain separation from the epidermis. Immediately thereafter, the bitter almonds enter the high-temperature warehouse 9 through the conveyor belt 7, and the power is turned on. The temperature controller B1102 controls the electric heating network 1101 to generate heat, and cooperates with the top blowing fan 10 to blow hot air into the high-temperature warehouse 9. After the bitter almonds are treated with 300-400℃ hot air for 5-30 seconds, the moisture infiltrated in the epidermis is quickly lost, so that the epidermis and the pulp are well separated. Finally, two sets of drive motors 1301 with different speeds are started, so that the peeling roller 1302 at one end of the drive motor 1301 rubs the surface of the bitter almonds.
[0039] It should be noted that the equipment structure and drawings of the utility model mainly describe the principle of the utility model. In terms of the technology of the design principle, the settings of the power mechanism, power supply system and control system of the device are not fully described. On the premise that the technical personnel in this field understand the principle of the above utility model, the details of the power mechanism, power supply system and control system can be clearly known. The control method of the application document is automatic control through a controller, and the control circuit of the controller can be realized by simple programming by the technical personnel in this field;
[0040] The standard parts used therein can all be purchased from the market and can be customized according to the instructions and drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt conventional models in the prior art, and the structures and principles of the components known to technical personnel in this field can be known by these technical personnel through technical manuals or through conventional experimental methods.
[0041] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A roller peeling machine, comprising a feed inlet (1), characterized in that: A mesh conveyor belt (2) is installed inside the feed port (1), the bottom of the feed port (1) is connected to a water tank (3), the inside of the water tank (3) is fixedly connected to a heating mechanism (4), the bottom of the mesh conveyor belt (2) is fixedly connected to a vibration mechanism (5), one end of the mesh conveyor belt (2) is provided with a refrigeration bin (6), the top of the refrigeration bin (6) is connected to an industrial refrigeration machine (8) through a pipeline, one side of the refrigeration bin (6) is fixedly connected to a high-temperature bin (9), the top of the high-temperature bin (9) is fixedly connected to a blowing fan (10), the bottom of the blowing fan (10) is fixedly connected to a temperature control mechanism (11), the insides of the refrigeration bin (6) and the high-temperature bin (9) are both installed with conveyor belts (7), the lower surface of the high-temperature bin (9) is fixedly connected to a peeling bin (12), and one side of the peeling bin (12) is fixedly connected to two sets of driving mechanisms (13).
2. A roller peeling machine according to claim 1, characterized in that: The heating mechanism (4) comprises a heating plate A (401) fixedly connected to the inside of the water tank, one side of the heating plate A (401) is electrically connected to a temperature controller A (402) via a power line, and one side of the temperature controller A (402) is electrically connected to a battery A (403) via a power line.
3. A roller peeling machine according to claim 1, characterized in that: The vibration mechanism (5) comprises a motor box (501) fixedly connected to the bottom of the mesh conveyor belt (2), and a vibration motor (502) is fixedly connected inside the motor box (501).
4. A roller peeling machine according to claim 1, characterized in that: The temperature control mechanism (11) comprises an electric heating network (1101) fixedly connected to the bottom of the blowing fan (10), one side of the electric heating network (1101) is electrically connected to a temperature controller B (1102) via a power line, and one side of the temperature controller B (1102) is electrically connected to a storage battery B (1103) via a power line.
5. A roller peeling machine according to claim 1, characterized in that: The driving mechanism (13) comprises a driving motor (1301) fixedly connected to one side of the peeling bin (12), and a peeling roller (1302) is fixedly connected to the output end of the driving motor (1301).
6. A roller peeling machine according to claim 1, characterized in that: A discharge port is provided on the front of the peeling bin (12), and a slide rail (14) is fixedly connected to the inside of the discharge port.
7. A roller peeling machine according to claim 1, characterized in that: The surfaces of the refrigeration bin (6) and the high-temperature bin (9) are both provided with observation windows (15), and the bottom of the feed port (1) is fixedly connected with a support plate (16).
Citation Information
Patent Citations
Almond peeling machine
CN209106241U