Flashing sterilization device for pea protein

By setting up ceramic partitions and new driving mechanisms in the pea protein flash sterilization device, the problems of high-temperature steam erosion and lubricating grease pollution in traditional devices are solved, and a longer service life and lower maintenance costs are achieved.

CN222465982UActive Publication Date: 2025-02-14YOSIN BIOTECHNOLOGY (YANTAI) CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202420072897.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-11
Publication Date
2025-02-14
Estimated Expiration
2034-01-11

AI Technical Summary

Technical Problem

During operation of traditional flash sterilization devices, high-temperature steam will erode the lubricating grease of the lead screw and screw mother seat, resulting in increased transmission friction, lag and shortened life. At the same time, the falling lubricating grease will contaminate the protein liquid.

Method used

A new structure of pea protein flash sterilization device was designed to completely isolate both by setting a ceramic partition between the installation tank and the sterilization chamber to avoid steam erosion, and a new driving mechanism and a hemispherical top cover were used to improve steam Exhaust efficiency.

Benefits of technology

It effectively avoids the erosion of high-temperature steam on the lead screw and screw mother seat, extends the service life, reduces maintenance costs, and prevents lubricating grease from contaminating the protein liquid.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222465982U_ABST
    Figure CN222465982U_ABST
Patent Text Reader

Abstract

The utility model belongs to the technical field of sterilization devices, and particularly relates to a pea protein flash sterilization device which comprises a machine body, a sterilization cavity is formed in the machine body, mounting grooves are symmetrically formed in the left side and the right side in the sterilization cavity, lead screws are arranged in the mounting grooves, a driving mechanism for driving the lead screws is arranged on the machine body, and lead screw female seats are arranged on the lead screws. A sliding block groove is formed in the inner side of each mounting groove, a partition plate is arranged between each sliding block groove and the corresponding mounting groove, a sliding block is arranged in each sliding block groove, and the inner sides of the two sliding blocks jointly clamp an annular scraping plate; a first strong magnet is arranged on the inner side of the lead screw female base, and a second strong magnet matched with the first strong magnet is arranged on the sliding block. Compared with the prior art, the installation groove and the sterilization cavity are completely isolated, corrosion of high-temperature steam in the flash evaporation process to the lead screw and the lead screw base is avoided, the service life is prolonged, the maintenance period is prolonged, and the use cost is reduced.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the technical field of sterilization devices, and particularly relates to a pea protein flash sterilization device. Background Art

[0002] When discharging materials, part of the protein liquid in the traditional flash sterilization device will stick to the wall, and the staff needs to manually clean and maintain it. The process is difficult to operate and time-consuming. Based on this background, our company has designed a protein flash sterilization device for pea protein production with a publication number of CN213793327U. The slider that clamps the scraper is driven up and down by the lead screw, and the protein liquid hanging on the wall in the sterilization chamber is cleaned by the scraper, which greatly improves the cleaning effect and efficiency. However, in actual application, we found that due to the lack of a barrier between the sterilization chamber and the mounting groove, the steam inside the sterilization chamber will directly contact the reciprocating lead screw when the device is running. Under the influence of high-temperature steam for a long time, the lubricating grease on the surface of the lead screw and the slider (lead screw mother seat) will gradually fall off, resulting in an increasing friction of the lead screw drive, a jam in the movement of the slider, and a shortened life of the lead screw; more seriously, these shed lubricating greases will enter the sterilization chamber and pollute the protein liquid. In response to this, we tried to add a sealing strip between the sterilization chamber and the mounting groove to reduce the intrusion of steam, but there was still a gap between the slider and the sealing strip, and this problem could not be completely avoided. Summary of the invention

[0003] In view of the above-mentioned deficiencies in the prior art, the utility model provides a pea protein flash sterilization device which adopts a new structure and can isolate the installation groove and the sterilization chamber to solve the above-mentioned problems.

[0004] The utility model discloses a pea protein flash sterilization device, comprising a body, a sterilization chamber is arranged in the body, mounting grooves are symmetrically opened in the sterilization chamber, screws are arranged in the mounting grooves, a driving mechanism for driving the screws is arranged on the body, screws are arranged on the screws, a slider groove is arranged on the inner side of each mounting groove, a partition is arranged between the slider groove and the mounting groove, a slider is arranged in the slider groove, and an annular scraper is clamped together by the inner sides of the two sliders; a first strong magnet is arranged on the inner side of the screw mother seat, and a second strong magnet cooperating with the first strong magnet is arranged on the slider.

[0005] Furthermore, the driving mechanism includes a synchronous wheel, a synchronous belt and a motor. Wheel cavities are provided at the front, back, left and right sides of the machine body. A synchronous wheel is provided in each wheel cavity. The left and right synchronous wheels are coaxially connected to one of the lead screws. The synchronous belt connects all the synchronous wheels. The motor is arranged on the machine body and drives one of the lead screws.

[0006] Furthermore, a sleeve cooperating with the synchronous belt is arranged in the sterilization chamber.

[0007] Furthermore, the top of the machine body is open and is provided with a hemispherical top cover, and a steam outlet is provided at the top end of the top cover.

[0008] Furthermore, the partition is a ceramic plate.

[0009] Furthermore, two of the first strong magnet and two of the second strong magnet are provided, and the magnetic poles of the two first strong magnets are oriented in opposite directions, and the magnetic poles of the two second strong magnets are oriented in the same direction as the magnetic poles of the first strong magnets.

[0010] Furthermore, symmetrical limiting grooves are arranged on both sides of the slider groove, and limiting blocks cooperating with the limiting grooves are arranged on the slider.

[0011] Furthermore, a safety valve interface connected to the sterilization chamber is provided on the machine body.

[0012] Furthermore, the machine body is provided with a pressure gauge interface connected to the sterilization chamber.

[0013] Furthermore, the top cover is provided with a lifting lug.

[0014] Furthermore, the outer ring of the scraper is provided with a rubber ring abutting against the sterilization cavity.

[0015] Furthermore, the bottom of the body is in a "funnel" shape, and a liquid outlet connected to the sterilization chamber is provided at the center.

[0016] Furthermore, a feeding port connected to the sterilization chamber is provided on the side of the machine body.

[0017] Compared with the prior art, the utility model completely isolates the mounting groove from the sterilization chamber, thereby preventing the high-temperature steam during flash evaporation from corroding the lead screw and the lead screw mother seat, thereby increasing service life, extending maintenance cycle, and reducing use costs; in addition, since a new drive mechanism is used to replace the original transmission structure, the top of the machine body is set to be semicircular, so that the steam can be better collected and discharged from the top center, which retains the appearance and advantages of the traditional flash tank while facilitating the transformation and replacement of old production lines. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the structure of the utility model after the machine body and the top cover are cut away;

[0019] Figure 2 for Figure 1 A magnified view of the local detail A;

[0020] Figure 3 It is a top cross-sectional view of the utility model;

[0021] Figure 4It is a partial top view of the utility model.

[0022] In the figure: 1. body; 2. sterilization chamber; 3. mounting groove; 4. lead screw; 5. lead screw mother seat; 6. slider groove; 7. partition; 8. slider; 9. annular scraper; 10. first strong magnet; 11. second strong magnet; 12. feed inlet; 13. steam outlet; 14. liquid outlet; 15. synchronous wheel; 16. synchronous belt; 17. motor; 18. wheel cavity; 19. sleeve; 20. top cover; 21. lifting ear; 22. rubber ring. DETAILED DESCRIPTION

[0023] In order to better understand the present invention, Figures 1 to 4 The implementation modes of the present utility model will be explained in detail.

[0024] It should be noted that the directions "front, back, left, right, up, down" mentioned in the text are based on Figure 1 The directions of “front, back, left, right, up, and down” are used as the basis.

[0025] See also Figures 1 to 4 The utility model discloses a pea protein flash sterilization device, comprising a body 1, wherein a sterilization chamber 2 is arranged in the body 1, and mounting grooves 3 are symmetrically provided in the sterilization chamber 2, and screws 4 are arranged in the mounting grooves 3, and a driving mechanism for driving the screws 4 to rotate forward and reverse is arranged on the body 1; each screw 4 is provided with a screw mother seat 5, and a slider groove 6 is provided on the inner side of each mounting groove 3, and a partition 7 is provided between the slider groove 6 and the mounting groove 3, and a slider 8 is provided in the slider groove 6, and a clamping end is provided on the inner side of the two sliders 8, and the two clamping ends jointly clamp an annular scraper 9 and lock it (such as a stainless steel screw lock); a first strong magnet 10 is provided on the inner side of the screw mother seat 5, and a second strong magnet 11 cooperating with the first strong magnet 10 is provided on the slider 8, and the slider 8 can be magnetically connected with the screw mother seat 5 on which the first strong magnet 10 is installed on the other side of the partition 7 through the magnetic force of the second strong magnet 11. The side of the machine body 1 is provided with a material inlet 12 and a steam outlet 13 connected to the sterilization chamber 2. The bottom of the machine body 1 is in a "funnel" shape, and a liquid outlet 14 connected to the sterilization chamber 2 is provided at the center.

[0026] When the driving mechanism drives the two screws 4 to rotate forward or reverse, the screw nut 5 on the screw 4 reciprocates on the screw 4, and drives the slider 8 on the other side of the partition 7 to reciprocate synchronously through the magnetic connection, so that the annular scraper 9 clamped by the two sliders 8 cleans the protein liquid hanging on the wall of the sterilization chamber 2.

[0027] The preferred technical solution in this embodiment is as follows Figure 1 and Figure 2As shown in , the driving mechanism includes a synchronous wheel 15, a synchronous belt 16 and a motor 17. Arc angle steels are welded on the front, back, left and right sides of the body 1. The arc angle steels and the outer side of the body 1 form a wheel cavity 18. A synchronous wheel 15 is arranged in each wheel cavity 18, wherein the left and right synchronous wheels 15 are coaxially connected to one of the lead screws 4, the synchronous belt 16 connects all the synchronous wheels 15, and the motor 17 is arranged on the body 1 and drives and connects one of the lead screws 4.

[0028] The preferred technical solution in this embodiment is as follows Figure 3 As shown in the figure, in order to make the sterilization chamber 2 completely independent, a sleeve 19 cooperating with the synchronous belt 16 is provided in the sterilization chamber 2, so that the transmission structure such as the synchronous belt 16 and its synchronous wheel 15 will not contact with the steam, and at the same time, it also prevents the rubber of the synchronous belt 16 from falling off and polluting the protein liquid in the sterilization chamber 2 after aging.

[0029] The preferred technical solution in this embodiment is based on a newly designed driving mechanism, which improves the motor 17 that is centrally arranged in the prior art to be arranged on one side of the body 1, thereby freeing up the space at the top center of the body 1; on this basis, the top of the body 1 is open and is provided with a hemispherical top cover 20, and the top of the top cover 20 is provided with a steam outlet 13, so that the steam can be better discharged after being collected at the top. Compared with the prior art in which the top of the body 1 is flat and has a built-in transmission mechanism, resulting in the steam outlet 13 being able to be opened only on the side of the body 1, the steam outlet 13 opened in the center of the hemispherical top cover 20 is more in line with the characteristics of steam and is more conducive to the discharge of steam.

[0030] In the preferred technical solution of this embodiment, the partition 7 is a ceramic plate to ensure that the surface of the partition 7 is smooth. After the slider 8 is connected to the screw base 5 through the magnetic attraction of the second strong magnet 11 and the first strong magnet 10, it can smoothly slide up and down following the rotation of the screw 4 and the screw base 5.

[0031] The preferred technical solution in this embodiment is as follows Figure 4 As shown in the figure, two first strong magnets 10 and two second strong magnets 11 are provided, and the magnetic poles of the two first strong magnets 10 are in opposite directions, and the magnetic pole directions of the two second strong magnets 11 match the magnetic pole directions of the first strong magnets 10, so that it has a fool-proof function during installation.

[0032] The preferred technical solution in this embodiment is to limit the sliding track of the slider 8 so that it can only slide up and down in the slider groove 6. Figure 4 As shown in , symmetrical limiting grooves are arranged on both sides of the slider groove 6, and limiting blocks cooperating with the limiting grooves are arranged on the slider 8.

[0033] In the preferred technical solution of this embodiment, the machine body 1 is provided with a safety valve interface connected to the sterilization chamber 2 for connecting the safety valve; the machine body 1 is provided with a pressure gauge interface connected to the sterilization chamber 2 for connecting the pressure gauge.

[0034] In the preferred technical solution of this embodiment, the top cover 20 is provided with lifting ears 21 for easy lifting.

[0035] In the preferred technical solution of this embodiment, the outer ring of the annular scraper 9 is provided with a rubber ring 22 abutting against the sterilization chamber 2 to ensure that the protein liquid hanging on the wall is scraped off cleanly without damaging the inner wall of the sterilization chamber 2.

[0036] Under normal circumstances, the annular scraper 9 is at the top of the sterilization chamber 2. When the inner wall of the sterilization chamber 2 needs to be cleaned, the drive mechanism is controlled to drive the screw 4 to operate, so that the annular scraper 9 moves downward to clean the protein hanging on the wall. The screw base 5 moves back and forth on the screw 4 to clean the sterilization chamber 2.

[0037] In the description of the present invention, it should be understood that the terms "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0038] In the description of the present utility model, unless otherwise specified and limited, it should be noted that the terms "installation", "connection" and "connection" should be understood in a broad sense. For example, it can be a mechanical connection or an electrical connection, or it can be the internal connection of two components. It can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to the specific circumstances.

[0039] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A pea protein flash sterilization device, comprising a body (1), wherein a sterilization chamber (2) is provided in the body (1), wherein mounting grooves (3) are symmetrically provided in the sterilization chamber (2), wherein screws (4) are provided in the mounting grooves (3), and a driving mechanism for driving the screws (4) is provided on the body (1), wherein: The lead screw (4) is provided with a lead screw nut (5), the inner side of each mounting groove (3) is provided with a slider groove (6), a partition (7) is provided between the slider groove (6) and the mounting groove (3), a slider (8) is provided in the slider groove (6), and the inner sides of the two sliders (8) jointly clamp an annular scraper (9); the inner side of the lead screw nut (5) is provided with a first strong magnet (10), and the slider (8) is provided with a second strong magnet (11) that cooperates with the first strong magnet (10).

2. A pea protein flash sterilization device as claimed in claim 1, characterized in that: The driving mechanism comprises a synchronous wheel (15), a synchronous belt (16) and a motor (17); wheel cavities (18) are arranged at the front, rear, left and right sides of the machine body (1); a synchronous wheel (15) is arranged in each of the wheel cavities (18); the left and right synchronous wheels (15) are coaxially connected to one of the lead screws (4); the synchronous belt (16) connects all the synchronous wheels (15); and the motor (17) is arranged on the machine body (1) and is driven and connected to one of the lead screws (4).

3. A pea protein flash sterilization device as claimed in claim 2, characterized in that: A sleeve (19) that cooperates with the synchronous belt (16) is arranged in the sterilization chamber (2).

4. A pea protein flash sterilization device as claimed in claim 2, characterized in that: The top of the machine body (1) is open and is provided with a hemispherical top cover (20), and a steam outlet (13) is provided at the top end of the top cover (20).

5. A pea protein flash sterilization device as claimed in claim 1, characterized in that: The partition plate (7) is a ceramic plate.

6. A pea protein flash sterilization device as claimed in claim 1, characterized in that: Two of the first strong magnets (10) and two of the second strong magnets (11) are provided, and the magnetic poles of the two first strong magnets (10) are oriented in opposite directions, while the magnetic poles of the two second strong magnets (11) are oriented in the same direction as the magnetic poles of the first strong magnets (10).

7. A pea protein flash sterilization device as claimed in claim 1, characterized in that: Symmetrical limiting grooves are arranged on both sides of the slider groove (6), and limiting blocks cooperating with the limiting grooves are arranged on the slider (8).

8. A pea protein flash sterilization device as claimed in claim 1, characterized in that: The machine body (1) is provided with a safety valve interface connected to the sterilization chamber (2).

9. A pea protein flash sterilization device as claimed in claim 1, characterized in that: The machine body (1) is provided with a pressure gauge interface connected to the sterilization chamber (2).

10. A pea protein flash sterilization device as claimed in claim 4, characterized in that: The top cover (20) is provided with a lifting lug (21).

Citation Information

Patent Citations

  • Protein flash evaporation sterilization device for pea protein production

    CN213793327U