Improved efficient fractionating tower

通过设计可拆卸的第二连接机构,改进了分馏塔的结构,使其能够灵活连接不同蒸汽源,解决了现有分馏塔结构固定的问题,实现了更高的应用灵活性和生产稳定性。

CN222468084UActive Publication Date: 2025-02-14GUANGDONG TITANIUM INTELLIGENT EQUIP MFG CO LTD
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Patent Information

Application Number
CN202420993152.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-09
Publication Date
2025-02-14
Estimated Expiration
2034-05-09

AI Technical Summary

Technical Problem

Due to the fixed structure of the existing fractionation columns, they cannot flexibly connect different steam sources, resulting in limited application scope and flexibility, and inconvenient when replacing the steam source, which affects production continuity and stability.

Method used

An improved and efficient fractionation tower is designed with a detachable second connection mechanism including a first flange, a cushion, a mounting groove and a sealing ring, allowing the fractionation tower to be connected to a different steam source and through a sealing structure Prevent steam or liquid leakage.

Benefits of technology

The flexible connection between the fractionation column and different steam sources is achieved, the disassembly and installation process of the equipment is simplified, the sealing at the connection is enhanced, the leakage of steam or liquid is avoided, and the stability and efficiency of the fractionation process are ensured.

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Abstract

The utility model relates to an improved high-efficiency fractionating tower. The improved efficient fractionating tower comprises a tower body, the tower body comprises a tower top and a tower bottom, the tower top and the tower bottom are connected through a first connecting mechanism, and a second connecting mechanism is arranged at the bottom of the tower bottom; the second connecting mechanism comprises a first flange, a clamping block, a mounting groove and a first sealing rubber ring, the first flange is fixedly mounted in the middle of the bottom of the tower bottom, the clamping block is fixedly mounted at the bottom of the first flange, the mounting groove is formed in the outer side of the clamping block, and the first sealing rubber ring sleeves the inner side of the mounting groove. According to the scheme provided by the invention, the fractionating tower can be flexibly connected with different steam sources, the disassembly is convenient, the sealing performance of the connecting part can be enhanced, and the leakage of steam or liquid is effectively prevented.
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Description

Technical Field

[0001] The present application relates to the field of chemical technology, and in particular to an improved high-efficiency fractionation tower. Background Art

[0002] A fractionating tower is a device that uses the difference in boiling points of a substance at different temperatures and pressures to separate components. It is also called a distillation tower. The fractionating tower is widely used in chemical production, mainly in crude oil refining, petrochemical industry, coal chemical industry, food and beverage production and other fields. In the oil refining industry, the fractionating tower can separate crude oil into semi-finished products such as gasoline, diesel, and lubricating oil. In the chemical industry, it can extract chemical products such as plastics, rubber, coatings, and pigments. In the coal chemical industry, it can separate synthetic ammonia, synthetic methane, synthetic oil and other products from coal gas.

[0003] Existing distillation towers are limited by their fixed structure, which means that they can only use a single steam source. This greatly limits the application scope and flexibility of the distillation system, and makes users face many inconveniences when changing the steam source. Moreover, replacing or modifying the distillation tower often involves the suspension and adjustment of the production line, which will undoubtedly have an adverse impact on the continuity and stability of production. Utility Model Content

[0004] In order to solve or partially solve the problems existing in the related art, the present application provides an improved high-efficiency distillation tower, which can enable the distillation tower to be flexibly connected to different steam sources, is easy to disassemble, and can also enhance the sealing of the connection, effectively preventing the leakage of steam or liquid.

[0005] The present application provides an improved high-efficiency fractionation tower, comprising a tower body, wherein the tower body comprises a tower top and a tower bottom, wherein the tower top and the tower bottom are connected via a first connecting mechanism, and a second connecting mechanism is provided at the bottom of the tower bottom;

[0006] The second connecting mechanism includes a first flange, a clamping block, a mounting groove and a first sealing rubber ring. The first flange is fixedly installed at the middle position of the bottom of the tower, the clamping block is fixedly installed at the bottom of the first flange, the mounting groove is opened on the outside of the clamping block, and the first sealing rubber ring is sleeved on the inside of the mounting groove.

[0007] Furthermore, a steam inlet is provided at the bottom of the tower bottom, a partition is fixedly installed in the inner cavity of the tower bottom, and air holes are evenly distributed on the surface of the partition.

[0008] Furthermore, the block is in the shape of a ring.

[0009] Furthermore, a kettle liquid outlet is provided on one side of the tower bottom, and the kettle liquid outlet is located above the partition plate. A support plate is fixedly installed on the outer side of the tower bottom, and a support rod is fixedly installed on the bottom of the support plate.

[0010] Furthermore, the first connecting mechanism includes a second upper flange, a second lower flange, a slot, an insert, a fixing slot and a second sealing rubber ring, the second upper flange is fixedly installed at the bottom of the tower top, the second lower flange is fixedly installed at the top of the tower bottom, and the slot is opened at the top of the second lower flange.

[0011] Furthermore, the insert block is fixedly installed at the bottom of the second upper flange and plugged into the inner side of the slot. The fixing slot is opened on the outer side of the insert block, and the second sealing rubber ring is sleeved on the inner side of the fixing slot.

[0012] Furthermore, the inner wall of the tower top is provided with a tower plate, and the tower plate is composed of an overflow weir, a downcomer, a liquid receiving tank and a sieve plate.

[0013] Furthermore, the number of the tower plates is several.

[0014] Furthermore, the tower plates are equidistantly distributed in the inner cavity of the tower top.

[0015] Furthermore, a feed liquid inlet is provided at the bottom of one side of the tower top, and a gas outlet is provided at the top of the other side of the tower top.

[0016] The technical solution provided by this application may have the following beneficial effects:

[0017] The improved high-efficiency distillation tower of the present application includes a tower body, which includes a tower top and a tower bottom. The tower top and the tower bottom are connected by a first connecting mechanism, and a second connecting mechanism is arranged at the bottom of the tower bottom; the second connecting mechanism includes a first flange, a clamping block, a mounting groove and a first sealing rubber ring. The first flange is fixedly installed at the middle position of the bottom of the tower bottom, the clamping block is fixedly installed at the bottom of the first flange, the mounting groove is opened on the outside of the clamping block, and the first sealing rubber ring is sleeved on the inside of the mounting groove, so that the distillation tower can be flexibly connected to different steam sources, and disassembly is convenient, and the sealing of the connection can be enhanced, effectively preventing the leakage of steam or liquid.

[0018] It should be understood that the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the present application. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The above and other objects, features and advantages of the present application will become more apparent by describing in more detail exemplary embodiments of the present application in conjunction with the accompanying drawings, wherein the same reference numerals generally represent the same components in the exemplary embodiments of the present application.

[0020] Figure 1 It is a stereoscopic diagram of the overall structure of an improved high-efficiency fractionation tower shown in an embodiment of the present application;

[0021] Figure 2 It is a cross-sectional view of the overall structure of an improved high-efficiency fractionation tower shown in an embodiment of the present application;

[0022] Figure 3 It is a partial structural exploded diagram of an improved high-efficiency fractionation tower shown in an embodiment of the present application;

[0023] Figure 4 It is a bottom view of the tower top structure of the improved high-efficiency fractionation tower shown in the embodiment of the present application;

[0024] Figure 5 It is a top view of the bottom structure of the improved high-efficiency distillation tower shown in the embodiment of the present application.

[0025] Figure numerals: 1, tower body; 2, tower top; 3, tower bottom; 4, first connecting mechanism; 401, second upper flange; 402, second lower flange; 403, slot; 404, plug-in block; 405, fixing slot; 406, second sealing rubber ring; 5, second connecting mechanism; 501, first flange; 502, slot; 503, mounting slot; 504, first sealing rubber ring; 6, steam inlet; 7, partition; 8, air hole; 9, kettle liquid outlet; 10, support plate; 11, support rod; 12, tower plate; 13, liquid inlet; 14, gas outlet. DETAILED DESCRIPTION

[0026] The embodiments of the present application will be described in more detail below with reference to the accompanying drawings. Although the embodiments of the present application are shown in the accompanying drawings, it should be understood that the present application can be implemented in various forms and should not be limited by the embodiments described herein. On the contrary, these embodiments are provided to make the present application more thorough and complete, and to fully convey the scope of the present application to those skilled in the art.

[0027] It should be understood that although the terms "first", "second", "third", etc. may be used in this application to describe various information, this information should not be limited to these terms. These terms are only used to distinguish the same type of information from each other. For example, without departing from the scope of this application, the first information may also be referred to as the second information, and similarly, the second information may also be referred to as the first information. Thus, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of this application, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined.

[0028] In the description of the present application, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.

[0029] Unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, or a detachable connection or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0030] In the current related technology, the current distillation tower is limited by its fixed structure, which leads to the use of only a single steam source, which greatly limits the application scope and flexibility of the distillation system, and makes users face many inconveniences when changing the steam source. Moreover, replacing or modifying the distillation tower often involves the suspension and adjustment of the production line, which will undoubtedly have an adverse effect on the continuity and stability of production.

[0031] In view of the above problems, the embodiments of the present application provide an improved high-efficiency distillation tower, which can be flexibly connected to different steam sources, is easy to disassemble, and can also enhance the sealing of the connection, effectively preventing the leakage of steam or liquid.

[0032] The technical solution of the embodiments of the present application is described in detail below with reference to the accompanying drawings.

[0033] Figure 1 It is a stereoscopic diagram of the overall structure of an improved high-efficiency fractionation tower shown in an embodiment of the present application;

[0034] See also Figure 1-Figure 5An improved high-efficiency fractionation tower comprises a tower body 1, wherein the tower body 1 comprises a tower top 2 and a tower bottom 3, wherein the tower top 2 and the tower bottom 3 are connected via a first connecting mechanism 4, wherein the first connecting mechanism 4 is provided to ensure the stability of the tower body 1, and also facilitate the installation and maintenance of the equipment, wherein a second connecting mechanism 5 is provided at the bottom of the tower bottom 3, wherein the second connecting mechanism 5 is provided to facilitate the user to connect the equipment to different steam sources, so that the user is no longer restricted to a specific steam source, wherein the second connecting mechanism 5 comprises a first flange 501, a block 502, a mounting groove 503 and a first sealing rubber ring 504, wherein the first flange 501 is fixedly installed at the middle position of the bottom of the tower bottom 3, wherein the first flange 501 and the block 502 are provided to make the installation process simple and quick, wherein the block 502 is fixedly installed at the bottom of the flange 501, the mounting groove 503 is provided on the outer side of the block 502, the first sealing rubber ring 504 is sleeved on the inner side of the mounting groove 503, and the first sealing rubber ring 504 enhances the sealing effect of the connection.

[0035] In one embodiment, a steam inlet 6 is provided at the bottom of the tower bottom 3, and the steam inlet 6 allows steam to enter the tower bottom 3. The block 502 is ring-shaped, and a partition 7 is fixedly installed in the inner cavity of the tower bottom 3. The surface of the partition 7 has pores 8 evenly distributed. The partition 7 is used to disperse the steam so that it can evenly enter the tower body 1 through the pores 8, which helps to improve the distillation efficiency and ensure the uniformity of the distillation process.

[0036] In one embodiment, a kettle liquid outlet 9 is provided on one side of the tower bottom 3, and the kettle liquid outlet 9 is located above the partition 7. A support plate 10 is fixedly installed on the outer side of the tower bottom 3, and a support rod 11 is fixedly installed on the bottom of the support plate 10. The support plate 10 and the support rod 11 can provide sufficient supporting force, thereby reducing the impact of external forces on the tower body 1.

[0037] In one embodiment, the first connecting mechanism 4 includes a second upper flange 401, a second lower flange 402, a slot 403, an insert 404, a fixing slot 405 and a second sealing rubber ring 406. The second upper flange 401 is fixedly installed at the bottom of the tower top 2, and the second lower flange 402 is fixedly installed at the top of the tower bottom 3. The second upper flange 401 cooperates with the second lower flange 402 to form a stable connection structure to ensure that the tower top 2 and the tower bottom 3 can be tightly docked to prevent loosening or dislocation caused by vibration or external force. The slot 403 is opened at the top of the second lower flange 402. The slot 403 is used to accommodate the insert 404 and form a tight fit with it, which can ensure that the tower top 2 and the tower bottom 3 have a precise docking position in the vertical direction and provide sufficient friction to prevent relative sliding.

[0038] In one embodiment, the plug block 404 is fixedly installed at the bottom of the second upper flange 401 and plugged into the inner side of the slot 403. The fixing slot 405 is opened on the outer side of the plug block 404. The second sealing rubber ring 406 is sleeved on the inner side of the fixing slot 405. When the plug block 404 is inserted into the slot 403, the second sealing rubber ring 406 is compressed, thereby forming a sealing barrier between the second upper flange 401 and the second lower flange 402, which can effectively prevent gas or liquid from leaking at the connection, thereby ensuring the closed environment of the tower body 1 and the stability of the fractionation process.

[0039] In one embodiment, the inner wall of the tower top 2 is provided with a tower plate 12, which is composed of an overflow weir, a downcomer, a liquid receiving tank and a sieve plate, which work together to achieve uniform distribution of liquid and sufficient contact of steam, thereby improving the fractionation effect.

[0040] In one embodiment, there are several trays 12 equidistantly distributed in the inner cavity of the tower top 2 , which can better improve the flow diversion effect.

[0041] In one embodiment, a liquid inlet 13 is provided at the bottom of one side of the tower top 2, and a gas outlet 14 is provided at the top of the other side of the tower top 2. The liquid inlet 13 is used to introduce the liquid to be fractionated into the tower body 1, and the gas outlet 14 is used to discharge the gas generated after the fractionation.

[0042] Working principle:

[0043] When in use, firstly, the tower body 1 structure includes a tower top 2 and a tower bottom 3, which are firmly connected by a first connecting mechanism 4, and the second upper flange 401 and the second lower flange 402 in the first connecting mechanism 4 are tightly matched. The design of the card slot 403 and the plug block 404 ensures precise docking in the vertical direction and prevents relative sliding by friction. At the same time, the second sealing rubber ring 406 forms a sealing barrier between the second upper flange 401 and the second lower flange 402 to prevent gas or liquid from leaking at the connection. Secondly, a steam inlet 6 and a second connecting mechanism 5 are provided at the bottom of the tower bottom 3. The first flange 501 and the card block 502 in the second connecting mechanism 5 make it simple and quick to connect the equipment with different steam sources, and the first sealing rubber ring 504 enhances the sealing of the connection, and the steam Steam enters the tower bottom 3 through the steam inlet 6, is dispersed through the partition 7 and evenly enters the tower body 1 through the air holes 8, ensuring the uniformity and efficiency of the distillation process. Inside the tower top 2, a plurality of tower plates 12 are arranged, which are composed of an overflow weir, a downcomer, a liquid receiving tank and a sieve plate. These components work together to achieve uniform distribution of liquid and sufficient contact of steam, thereby improving the distillation effect. During the distillation process, the liquid to be distilled enters the tower body 1 through the feed liquid inlet 13. After the separation effect of the tower plate 12, the liquids of different components are gradually separated in the tower, the lighter components rise and are discharged through the gas outlet 14, and the heavier components are discharged through the kettle liquid outlet 9. During the whole process, the structure of the tower plate 12 can optimize the distribution and flow of the liquid, improve the distillation efficiency and product quality.

[0044] In summary, the improved high-efficiency distillation tower, through the setting of the second connecting mechanism, enables the distillation tower to be flexibly connected to different steam sources and is no longer restricted by specific equipment or conditions. The simple structure of the first flange and the card block makes the connection process quick and simple, and the addition of the first sealing rubber ring greatly enhances the sealing of the connection, effectively prevents the leakage of steam or liquid, and ensures the safety and efficiency of the distillation process; secondly, the second upper flange cooperates with the second lower flange to form a stable connection structure, ensuring that the top and bottom of the tower can be tightly connected to prevent loosening or dislocation caused by vibration or external force. When the plug is inserted into the card slot, the second sealing rubber ring is compressed, thereby forming a sealing barrier between the second upper flange and the second lower flange, which can effectively prevent gas or liquid from leaking at the connection, ensuring the closed environment inside the tower body and the stability of the distillation process.

[0045] The improved high-efficiency distillation tower of the present application includes a tower body, which includes a tower top and a tower bottom. The tower top and the tower bottom are connected by a first connecting mechanism, and a second connecting mechanism is arranged at the bottom of the tower bottom; the second connecting mechanism includes a first flange, a clamping block, a mounting groove and a first sealing rubber ring. The first flange is fixedly installed at the middle position of the bottom of the tower bottom, the clamping block is fixedly installed at the bottom of the first flange, the mounting groove is opened on the outside of the clamping block, and the first sealing rubber ring is sleeved on the inside of the mounting groove, so that the distillation tower can be flexibly connected to different steam sources, and disassembly is convenient, and the sealing of the connection can be enhanced, effectively preventing the leakage of steam or liquid.

[0046] The scheme of the present application has been described in detail above with reference to the accompanying drawings. In the above embodiments, the descriptions of the various embodiments have their own emphasis. For parts that are not described in detail in a certain embodiment, reference can be made to the relevant descriptions of other embodiments. Those skilled in the art should also be aware that the actions and modules involved in the specification are not necessarily required for the present application. In addition, it can be understood that the steps in the method of the embodiment of the present application can be adjusted in order, merged and deleted according to actual needs, and the modules in the device of the embodiment of the present application can be merged, divided and deleted according to actual needs.

[0047] The embodiments of the present application have been described above, and the above description is exemplary, not exhaustive, and is not limited to the disclosed embodiments. Many modifications and changes will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the described embodiments. The selection of terms used herein is intended to best explain the principles of the embodiments, practical applications, or improvements to the technology in the market, or to enable other persons of ordinary skill in the art to understand the embodiments disclosed herein.

Claims

1. An improved high-efficiency fractionation tower, characterized in that: The tower body comprises a tower top and a tower bottom, the tower top and the tower bottom are connected by a first connecting mechanism, and a second connecting mechanism is arranged at the bottom of the tower bottom; The second connecting mechanism includes a first flange, a clamping block, a mounting groove and a first sealing rubber ring. The first flange is fixedly installed at the middle position of the bottom of the tower, the clamping block is fixedly installed at the bottom of the first flange, the mounting groove is opened on the outside of the clamping block, and the first sealing rubber ring is sleeved on the inside of the mounting groove.

2. An improved high-efficiency fractionation tower according to claim 1, characterized in that: A steam inlet is provided at the bottom of the tower bottom, a partition is fixedly installed in the inner cavity of the tower bottom, and air holes are evenly distributed on the surface of the partition.

3. An improved high-efficiency fractionation tower according to claim 1, characterized in that: The shape of the block is ring.

4. An improved high-efficiency fractionation tower according to claim 2, characterized in that: A kettle liquid outlet is provided on one side of the tower bottom, and the kettle liquid outlet is located above the partition plate. A support plate is fixedly installed on the outer side of the tower bottom, and a support rod is fixedly installed on the bottom of the support plate.

5. An improved high-efficiency fractionation tower according to claim 1, characterized in that: The first connecting mechanism includes a second upper flange, a second lower flange, a slot, an insert, a fixing slot and a second sealing rubber ring. The second upper flange is fixedly installed at the bottom of the tower top, the second lower flange is fixedly installed at the top of the tower bottom, and the slot is opened at the top of the second lower flange.

6. An improved high-efficiency fractionation tower according to claim 5, characterized in that: The insert block is fixedly installed at the bottom of the second upper flange and plugged into the inner side of the slot. The fixing slot is opened on the outer side of the insert block, and the second sealing rubber ring is sleeved on the inner side of the fixing slot.

7. An improved high-efficiency fractionation tower according to claim 1, characterized in that: The inner wall of the tower top is provided with a tower plate, and the tower plate is composed of an overflow weir, a downcomer, a liquid receiving tank and a sieve plate.

8. An improved high-efficiency fractionation tower according to claim 7, characterized in that: The number of the tower plates is several.

9. An improved high-efficiency fractionation tower according to claim 7, characterized in that: The tower plates are equidistantly distributed in the inner cavity of the tower top.

10. An improved high-efficiency fractionation tower according to claim 1, characterized in that: A feed liquid inlet is arranged at the bottom of one side of the tower top, and a gas outlet is arranged at the top of the other side of the tower top.