Continuous activated carbon filtering device and traditional Chinese medicine processing device

By designing a continuous activated carbon filtration device, using multi-stage filtration and activated carbon fillers of different particle sizes, the problems of easy clogging and low efficiency of existing devices are solved, and an efficient and non-clogging filtration effect is achieved.

CN222468334UActive Publication Date: 2025-02-14JIANGZHONG DIET THERAPY TECH CO LTD
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Patent Information

Application Number
CN202421109176.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-21
Publication Date
2025-02-14
Estimated Expiration
2034-05-21

AI Technical Summary

Technical Problem

The existing activated carbon filtration devices are prone to clogging during use, and filtration needs to be stopped for cleaning, and repeated adsorption and filtration are required for impurities of different particle sizes.

Method used

Design a continuous activated carbon filtration device, including a first-level filter, an intermediate-level filter and a final-level filter connected in series. Activated carbon fillers of different particle sizes and corresponding filters are provided in each filter to ensure that the material is in multiple levels. It can effectively remove impurities under filtration.

Benefits of technology

The efficient operation of the filter device is achieved, blocking problems are avoided, filtering efficiency is improved, and the device structure is simplified.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a continuous activated carbon filtering device and a traditional Chinese medicine processing device and relates to the technical field of filtering systems. The continuous activated carbon filtering device comprises a first-stage filter, an intermediate-stage filter and a final-stage filter which are sequentially connected in series, multi-stage filtering is adopted, control over the particle size of filler in each stage of filter is combined, the filtering effect is guaranteed, meanwhile, the filtering efficiency is improved, and the continuous activated carbon filtering device is simple in structure and not prone to blockage.
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Description

Technical Field

[0001] The utility model relates to the technical field of filtering systems, in particular to a continuous activated carbon filtering device and a traditional Chinese medicine processing device. Background Art

[0002] At present, in the process of using activated carbon to remove impurities from important extracts, it is common to mix a certain amount of material with a certain amount of activated carbon, filter the material after adsorption, and preliminarily remove impurities and medicinal material residues. However, this post-adsorption filtration device has the following disadvantages:

[0003] 1. Activated carbon is easy to clog the filter under the action of its own gravity and material flow pressure; 2. Once clogged, the filtration can only be stopped for cleaning; 3. It is necessary to repeatedly adsorb and process impurities of different particle sizes in the material.

[0004] In view of this, this application is hereby filed. Utility Model Content

[0005] The utility model aims to provide a continuous activated carbon filtering device and a Chinese medicine processing device, which have simple structure, are not easy to be blocked and have high filtering efficiency.

[0006] The embodiment of the utility model is achieved as follows:

[0007] In the first aspect, the utility model provides a continuous activated carbon filtration device, comprising a first-stage filter, a mid-stage filter and a final-stage filter connected in series in sequence; the first-stage filter is provided with a large-particle activated carbon filler, and a small-mesh filter is provided between the large-particle activated carbon filler and the discharge port of the first-stage filter; the mid-stage filter is provided with a medium-particle activated carbon filler, and a medium-mesh filter is provided between the medium-particle activated carbon filler and the discharge port of the mid-stage filter; the final-stage filter is provided with a small-particle activated carbon filler, and a large-mesh filter is provided between the small-particle activated carbon filler and the discharge port of the final-stage filter.

[0008] In an optional embodiment, a first-stage feed pipe is provided on the feed port of the first-stage filter, and a first valve, a first flow meter, a first pressure sensor and a feed pump are provided on the first-stage feed pipe.

[0009] In an optional embodiment, a discharge pipe is provided on the discharge port of the final filter, and a second valve, a second flow meter and a second pressure sensor are provided on the discharge pipe.

[0010] In an optional embodiment, a first cleaning port is provided at the feed end of the first-stage filter, a first washing liquid feed pipe is provided on the first cleaning port, and a fourth valve is provided on the first washing liquid feed pipe; a first sewage outlet is provided at the discharge end of the first-stage filter, a first sewage outlet is provided on the first sewage outlet, and a third valve is provided on the first sewage outlet.

[0011] In an optional embodiment, a second cleaning port is provided at the feed end of the intermediate filter, a second cleaning port is provided with a second washing liquid feed pipe, and a sixth valve is provided on the second washing liquid feed pipe; a second sewage outlet is provided at the discharge end of the intermediate filter, a second sewage outlet is provided with a second sewage pipe, and a fifth valve is provided on the second sewage pipe.

[0012] In an optional embodiment, a third cleaning port is provided at the feed end of the final filter, a third washing liquid feed pipe is provided on the third cleaning port, and an eighth valve is provided on the third washing liquid feed pipe; a third sewage outlet is provided at the discharge end of the final filter, a third sewage outlet is provided on the third sewage outlet, and a seventh valve is provided on the third sewage pipe.

[0013] In an optional embodiment, the particle size of the large-particle activated carbon filler is greater than 10 mesh, the particle size of the medium-particle activated carbon filler is 20-40 mesh, and the particle size of the small-particle activated carbon filler is less than 80 mesh.

[0014] In an optional embodiment, the mesh size of the small-mesh filter is smaller than the minimum particle size of the large-particle activated carbon filler and larger than the maximum particle size of the medium-particle activated carbon filler;

[0015] The mesh size of the medium-mesh filter is smaller than the minimum particle size of the medium-sized activated carbon filler and larger than the maximum particle size of the small-sized activated carbon filler;

[0016] The mesh size of the large-mesh filter is smaller than the minimum particle size of the small-particle activated carbon filler.

[0017] In an optional embodiment, in the first-stage filter, the intermediate filter and the final-stage filter, the end close to the feed inlet is the feed end, and the end close to the discharge port is the discharge end;

[0018] Furthermore, in the first-stage filter, the middle-stage filter and the final-stage filter, the feed ends are all located below the corresponding discharge ends.

[0019] In a second aspect, the utility model provides a Chinese medicine processing device, comprising the continuous activated carbon filtering device described in any one of the aforementioned embodiments.

[0020] The beneficial effects of the embodiments of the utility model are:

[0021] The continuous activated carbon filtration device provided in the present application includes a first-stage filter, a mid-stage filter and a final-stage filter connected in series in sequence, and adopts multi-stage filtration, combined with the control of the particle size of the filler in each stage of the filter, to ensure the filtration effect while improving the filtration efficiency. The structure is simple and not easy to clog. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.

[0023] Figure 1 This is a schematic diagram of the structure of Example 1 of the utility model.

[0024] Icon: 1-first filter; 2-intermediate filter; 3-final filter; 4-first valve; 5-first flow meter; 6-first pressure sensor; 7-feeding pump; 8-second valve; 9-second flow meter; 10-second pressure sensor;

[0025] 101-third valve; 102-first sewage outlet; 103-small mesh filter; 104-large particle size activated carbon filler; 105-feeding pipe; 106-fourth valve; 107-first cleaning port; 109-discharge port of the first filter;

[0026] 201-fifth valve; 202-second sewage outlet; 203-medium mesh filter; 204-medium particle size activated carbon filler; 205-first connecting pipe; 206-sixth valve; 207-second cleaning port; 209-discharge port of intermediate filter;

[0027] 301 - the seventh valve; 302 - the third sewage outlet; 303 - a large-mesh filter; 304 - small-particle activated carbon filler; 305 - the second connecting pipe; 306 - the eighth valve; 307 - the third cleaning port; 309 - the discharge port of the final filter. DETAILED DESCRIPTION

[0028] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Generally, the components of the embodiments of the utility model described and shown in the drawings here can be arranged and designed in various different configurations.

[0029] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the present invention to be protected, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0030] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.

[0031] In the description of the present utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate the orientation or position relationship based on the orientation or position relationship shown in the accompanying drawings, or the orientation or position relationship in which the utility model product is usually placed when in use, which is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", "third", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.

[0032] In addition, the terms "horizontal", "vertical" and the like do not mean that the components are required to be absolutely horizontal or suspended, but can be slightly tilted. For example, "horizontal" only means that its direction is more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly tilted.

[0033] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0034] First embodiment

[0035] Please refer to Figure 1The present embodiment provides a continuous activated carbon filtering device, comprising a first-stage filter 1, a middle-stage filter 2 and a final-stage filter 3 which are sequentially connected in series; a large-particle activated carbon filler 104 is arranged in the first-stage filter 1, and a small-mesh filter 103 is arranged between the large-particle activated carbon filler 104 and the discharge port 109 of the first-stage filter; a medium-particle activated carbon filler 204 is arranged in the middle-stage filter 2, and a medium-mesh filter 203 is arranged between the medium-particle activated carbon filler 204 and the discharge port 209 of the middle-stage filter; a small-particle activated carbon filler 304 is arranged in the final-stage filter 3, and a large-mesh filter 303 is arranged between the small-particle activated carbon filler 304 and the discharge port 309 of the final-stage filter.

[0036] The present embodiment provides a continuous activated carbon filtering device, wherein a first-stage filter 1, a middle-stage filter 2 and a final-stage filter 3 are connected in sequence. Specifically, the material to be filtered enters the first-stage filter 1 from the feed port of the first-stage filter 1, passes through the large-particle activated carbon filler 104 and the small-mesh filter 103 in sequence, and then leaves from the first discharge port of the first-stage filter 1; the first discharge port of the first-stage filter 1 is connected to the feed port of the middle-stage filter 2 through a first connecting pipe 205, and the material to be filtered is transferred to the middle-stage filter 2, and passes through the medium-particle activated carbon filler 204 and the medium-mesh filter 203 in sequence, and then leaves from the second discharge port of the middle-stage filter 2; the second discharge port of the middle-stage filter 2 is connected to the feed port of the final-stage filter 3 through a second connecting pipe 305, and the material to be filtered is transferred to the final-stage filter 3, and passes through the small-particle activated carbon filler 304 and the large-mesh filter 303 in sequence, and then leaves from the third discharge port of the final-stage filter 3 to complete the filtration.

[0037] It should be noted that the first-stage filter 1, the intermediate filter 2 and the final filter 3 in the present application may refer to one filter or a filter group, and the specific number of filters may be set as needed.

[0038] In an optional embodiment, a first-stage feed pipe 105 is provided on the feed port of the first-stage filter 1 , and a first valve 4 , a first flow meter 5 , a first pressure sensor 6 and a feed pump 7 are provided on the first-stage feed pipe 105 .

[0039] In this embodiment, the first valve 4 is provided to control the filtering efficiency of the filtering device, and the flow meter is provided to improve the accuracy of flow control. The feeding speed of the feeding pump 7 is adjusted by the feedback of the flow meter and the pressure sensor, which is conducive to ensuring the stable operation of the equipment and the stability of the quality of the filtered material. A first pressure sensor 6 is also provided on the primary feeding pipe 105. When the pressure in the first pressure sensor 6 increases abnormally, it may be that the device is blocked and needs to be cleaned or unblocked.

[0040] It should be noted that each valve in the present application can be a start valve, which is convenient for remote control through PLC; the feed pump 7 can be frequency-controlled and can be automatically adjusted according to flow meter feedback through PLC.

[0041] In an optional embodiment, a discharge pipe is provided on the discharge port 309 of the final filter, and a second valve 8, a second flow meter 9 and a second pressure sensor 10 are provided on the discharge pipe.

[0042] In this embodiment, a second flow meter 9 and a second pressure sensor 10 are provided. When the flow rate in the second flow meter 9 is less than the flow rate in the first flow meter 5, the pressure in the device will increase, which may indicate that the device is clogged and needs to be cleaned or unblocked.

[0043] In an optional embodiment, the feed end of the first-stage filter 1 is provided with a first cleaning port 107, the first cleaning port 107 is provided with a first washing liquid feed pipe 105, and the first washing liquid feed pipe 105 is provided with a fourth valve 106; the discharge end of the first-stage filter 1 is provided with a first sewage outlet 102, the first sewage outlet 102 is provided with a first sewage outlet pipe, and the first sewage outlet pipe is provided with a third valve 101.

[0044] After the device has been running for a period of time, a lot of impurities are adsorbed in each filter, and the filters at each level can be cleaned regularly. Specifically, during cleaning, the cleaning liquid can be passed from the first cleaning port 107 into the first-stage filter 1 to desorb and clean the large-particle activated carbon filler.

[0045] It should be noted that the filters at each level can be cleaned regularly during the operation of the device, and the device can also be cleaned when the device is clogged or tends to be clogged.

[0046] In an optional embodiment, the feed end of the intermediate filter 2 is provided with a second cleaning port 207, the second cleaning port 207 is provided with a second washing liquid feed pipe 105, and the second washing liquid feed pipe 105 is provided with a sixth valve 206; the discharge end of the intermediate filter 2 is provided with a second sewage outlet 202, the second sewage outlet 202 is provided with a second sewage outlet pipe, and the second sewage outlet pipe is provided with a fifth valve 201, and the specific cleaning method is the same as the cleaning method of the first-stage filter 1.

[0047] In an optional embodiment, the feed end of the final filter 3 is provided with a third cleaning port 307, the third cleaning port 307 is provided with a third washing liquid feed pipe 105, and the third washing liquid feed pipe 105 is provided with an eighth valve 306; the discharge end of the final filter 3 is provided with a third sewage outlet 302, the third sewage outlet 302 is provided with a third sewage pipe, and the third sewage pipe is provided with a seventh valve 301, and the specific cleaning method is the same as the cleaning method of the first-stage filter 1.

[0048] It should be noted that due to the different particle sizes of activated carbon fillers in each level of filters, the optimal cleaning time for each level of filters may also be different. Each level of filter is equipped with a separate cleaning port and sewage outlet, which allows for more flexible selection of cleaning timing.

[0049] In an optional embodiment, the particle size of the large-particle activated carbon filler 104 is larger than 10 mesh, the particle size of the medium-particle activated carbon filler 204 is 20-40 mesh, and the particle size of the small-particle activated carbon filler 304 is smaller than 80 mesh.

[0050] The reasonable selection of the activated carbon particle size in each level of filter enables the filtering device in the present application to take into account both filtering effect and efficiency and reduce the clogging frequency.

[0051] In an optional embodiment, the mesh size of the small-mesh filter 103 is smaller than the minimum particle size of the large-particle activated carbon filler 104 and larger than the maximum particle size of the medium-particle activated carbon filler 204;

[0052] The mesh size of the medium mesh filter 203 is smaller than the minimum particle size of the medium particle size activated carbon filler 204 and larger than the maximum particle size of the small particle size activated carbon filler 304;

[0053] The mesh size of the large-mesh filter 303 is smaller than the minimum particle size of the small-particle activated carbon filler 304 .

[0054] The filter screens in each level of filters are mainly used to prevent the loss of activated carbon filler, so the size of the mesh aperture mainly depends on the particle size of the activated carbon filler.

[0055] In an optional embodiment, in the first-stage filter 1, the intermediate filter 2 and the final filter 3, the end close to the feed inlet is the feed end, and the end close to the discharge port is the discharge end;

[0056] Furthermore, in the first-stage filter 1 , the middle-stage filter 2 and the final-stage filter 3 , the feed ends are all located below the corresponding discharge ends.

[0057] In each level of filters, the feed end is located below the discharge end, so that the materials in each level of filters enter from the bottom and leave from the top. The material pressure and the gravity of the activated carbon act in opposite directions, which can not only make the material and the activated carbon fully mixed so that the impurities can be fully adsorbed, and the adsorption capacity of the activated carbon can be fully utilized in a graded manner, but also effectively prevent the activated carbon from sticking to and clogging the filter; it can be automatically cleaned for subsequent use, which can improve production efficiency and control product quality.

[0058] In a second aspect, the utility model provides a Chinese medicine processing device, comprising the continuous activated carbon filtering device described in any one of the aforementioned embodiments.

[0059] The above description is only the preferred embodiment of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A continuous activated carbon filtration device, characterized in that: It comprises a first-stage filter, a middle-stage filter and a final-stage filter which are connected in series in sequence; the first-stage filter is provided with a large-particle activated carbon filler, and a small-mesh filter is provided between the large-particle activated carbon filler and the discharge port of the first-stage filter; the middle-stage filter is provided with a medium-particle activated carbon filler, and a medium-mesh filter is provided between the medium-particle activated carbon filler and the discharge port of the middle-stage filter; the final-stage filter is provided with a small-particle activated carbon filler, and a large-mesh filter is provided between the small-particle activated carbon filler and the discharge port of the final-stage filter.

2. The continuous activated carbon filtration device according to claim 1, characterized in that: A first-stage feed pipe is arranged on the feed inlet of the first-stage filter, and a first valve, a first flow meter, a first pressure sensor and a feed pump are arranged on the first-stage feed pipe.

3. The continuous activated carbon filtration device according to claim 1, characterized in that: The discharge port of the final filter is provided with a discharge pipe, and the discharge pipe is provided with a second valve, a second flow meter and a second pressure sensor.

4. The continuous activated carbon filtration device according to claim 1, characterized in that: The feed end of the first-stage filter is provided with a first cleaning port, the first cleaning port is provided with a first washing liquid feed pipe, and the first washing liquid feed pipe is provided with a fourth valve; the discharge end of the first-stage filter is provided with a first sewage outlet, the first sewage outlet is provided with a first sewage outlet, and the first sewage outlet is provided with a third valve.

5. The continuous activated carbon filtration device according to claim 1, characterized in that: The feed end of the intermediate filter is provided with a second cleaning port, the second cleaning port is provided with a second washing liquid feed pipe, and the second washing liquid feed pipe is provided with a sixth valve; the discharge end of the intermediate filter is provided with a second sewage outlet, the second sewage outlet is provided with a second sewage pipe, and the second sewage pipe is provided with a fifth valve.

6. The continuous activated carbon filtration device according to claim 1, characterized in that: The feed end of the final filter is provided with a third cleaning port, the third cleaning port is provided with a third washing liquid feed pipe, and the third washing liquid feed pipe is provided with an eighth valve; the discharge end of the final filter is provided with a third sewage outlet, the third sewage outlet is provided with a third sewage pipe, and the third sewage pipe is provided with a seventh valve.

7. The continuous activated carbon filtration device according to claim 1, characterized in that: The particle size of the large-particle activated carbon filler is greater than 10 meshes, the particle size of the medium-particle activated carbon filler is 20-40 meshes, and the particle size of the small-particle activated carbon filler is less than 80 meshes.

8. The continuous activated carbon filtration device according to claim 1, characterized in that: The mesh size of the small-mesh filter is smaller than the minimum particle size of the large-particle activated carbon filler and larger than the maximum particle size of the medium-particle activated carbon filler; The mesh size of the medium-mesh filter is smaller than the minimum particle size of the medium-sized activated carbon filler and larger than the maximum particle size of the small-sized activated carbon filler; The mesh size of the large-mesh filter is smaller than the minimum particle size of the small-particle activated carbon filler.

9. The continuous activated carbon filtration device according to claim 1, characterized in that: In the first-stage filter, the intermediate filter and the final-stage filter, the end close to the feed inlet is the feed end, and the end close to the discharge port is the discharge end; Furthermore, in the first-stage filter, the middle-stage filter and the final-stage filter, the feed ends are all located below the corresponding discharge ends.

10. A Chinese medicine processing device, characterized in that: A continuous activated carbon filtering device comprising any one of claims 1 to 9.