Spraying dust removal device
By designing air segmentation components and spraying components in industrial waste gas dust removal devices, the problems of small contact surface area between waste gas and washing water and inability to spray the motor position are solved, which significantly improves the dust removal effect and prevents equipment from rusting.
Patent Information
- Application Number
- CN202421161332.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-27
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-05-27
AI Technical Summary
The existing industrial waste gas dust removal device lacks a mechanism to divide the waste gas, resulting in a small contact surface area between the waste gas and the washing water, poor washing and dust removal effect, and due to the existence of the motor, it is impossible to spray the position between the motor and the dividing plate. This results in the fact that when the exhaust gas intake is large, some of the exhaust gas that has not been completely dusted passes directly through the spray nozzle, reducing the dust removal effect.
A spray dust removal device is designed, including an air division assembly and a spray assembly. The air division assembly divides the exhaust gas into small bubbles through the intake pipe, ring plate and air pipe, increasing the contact surface area with the washing water. The spray assembly uses a water pump, a vertical pipe and a nozzle to achieve all-round spraying in the vertical direction of the tank body to ensure that the exhaust gas is completely dusted.
By increasing the contact surface area between the waste gas and the washing water, the dust removal effect is improved; the spray assembly is set to ensure that when the exhaust gas intake is large, the waste gas is completely dusted, preventing the undustened waste gas from directly passing through the tank body; the use of desiccant is avoided The exhaust gas is humid and prevents equipment from rusting.
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Figure CN222468488U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of waste gas treatment, and in particular relates to a spray dust removal device. Background Art
[0002] Industrial waste gas refers to the general term for various pollutant gases discharged into the air during the combustion of fuel and production processes within the enterprise's factory area. These waste gases include carbon dioxide, carbon disulfide, hydrogen sulfide, fluoride, nitrogen oxides, smoke and industrial dust. In order to prevent smoke and dust from being discharged into the air and affecting environmental safety, the dust and smoke need to be sprayed before the industrial waste gas is discharged (spraying dust removal is effective for large-particle dust and smoke).
[0003] Chinese patent CN219002429U discloses an industrial waste gas dust removal device, including a tower body, on which a waste gas inlet pipe and a waste gas outlet pipe are respectively arranged. The tower body is divided into a purification chamber and a washing chamber distributed up and down by a partition plate, the waste gas inlet pipe is connected to the washing chamber, the waste gas outlet pipe is connected to the purification chamber, and a plurality of vents are arranged on the partition plate.
[0004] In the above patent, the exhaust gas inlet pipe directly passes the exhaust gas into the washing water, and there is a lack of a mechanism for dividing the exhaust gas. The contact surface area between the exhaust gas and the washing water is small, and the washing and dust removal effect of the washing water on the exhaust gas is poor. At the same time, due to the presence of the motor, the position between the motor and the dividing plate cannot be sprayed. When the exhaust gas intake volume is large, it is easy for some exhaust gas that has not been completely dust-removed to pass directly through the spray nozzle, reducing the dust removal effect. Therefore, a technical measure is proposed to solve the problem of lack of a mechanism for dividing the exhaust gas, small contact surface area between the exhaust gas and the washing water, and poor washing and dust removal effect of the washing water on the exhaust gas. Due to the presence of the motor, the position between the motor and the dividing plate cannot be sprayed. When the exhaust gas intake volume is large, it is easy for some exhaust gas that has not been completely dust-removed to pass directly through the spray nozzle, reducing the dust removal effect. Utility Model Content
[0005] (1) Technical issues to be solved
[0006] In view of the shortcomings of the prior art, the purpose of the utility model is to provide a spray dust removal device, aiming to solve the problem that the prior art lacks a mechanism for dividing the exhaust gas, the contact surface area between the exhaust gas and the washing water is small, the washing and dust removal effect of the washing water on the exhaust gas is poor, and due to the presence of the motor, the position between the motor and the dividing plate cannot be sprayed. When the exhaust gas intake volume is large, it is easy for some exhaust gas that has not been completely dust-removed to pass directly through the spray nozzle, thereby reducing the dust removal effect.
[0007] (2) Technical solution
[0008] In order to solve the above technical problems, the utility model provides a spray dust removal device, comprising a base plate, a tank body is installed on the upper surface of the base plate, a through hole is opened on the side of the tank body, a spray assembly is installed at the through hole of the tank body, a dust removal box is installed on the upper surface of one end of the base plate away from the tank body, an air segmentation assembly is installed in the dust removal box, the spray assembly comprises a water pump, the water pump is fixedly mounted on the upper surface of the base plate, the water pump is connected to a water inlet pipe, the water inlet pipe is connected to an external water pipe, the other end of the water pump is connected to a vertical pipe, the vertical pipe is Z-shaped, the other end of the vertical pipe is connected to an arc plate, the spray assembly also includes a water supply pipe, There are two groups of water supply pipes, which are fixedly installed on the sides of the vertical pipes. The water supply pipes pass through the arc plate, which is adapted to the curvature of the tank body. The other end of the water supply pipe is connected to a spray plate, which is adapted to the through hole. A plurality of groups of evenly distributed nozzles are installed on the surface of the spray plate. Thanks to the setting of the air segmentation component, the exhaust gas is divided into small bubbles, thereby increasing the contact surface area between the exhaust gas and the washing water and improving the dust removal effect. At the same time, thanks to the setting of the spray component, all-round spraying is achieved in the vertical direction of the tank body to prevent the exhaust gas that has not been completely sprayed and dust-removed from passing directly through the tank body when the exhaust gas intake is large.
[0009] Furthermore, a water injection pipe is provided on the top of the dust removal box, and a pipe cover is movably installed on the upper part of the water injection pipe.
[0010] Furthermore, two groups of partitions are installed above the interior of the tank body, desiccant is arranged between the two groups of partitions, and multiple groups of evenly distributed air holes are opened on the two groups of partitions. A tank door is arranged on the upper part of the tank body, and an exhaust pipe is arranged on the top of the tank body. Thanks to the setting of the desiccant, the desiccant dries the moisture of the exhaust gas to avoid high humidity of the discharged exhaust gas, which will make the humidity of the surrounding space of the dust removal equipment high, thereby avoiding rust of the equipment.
[0011] Furthermore, a drainage pipe is installed at the lower end of the dust removal box and the side of the tank body, a valve is installed on the drainage pipe, and a connecting pipe is connected between the dust removal box and the tank body.
[0012] Furthermore, the air segmentation component includes an air intake pipe, which is connected to the industrial waste gas, and the air intake pipe is through-connected to the dust removal box. The air intake pipe is through-connected with a ring plate, and the ring plate is inside the dust removal box. Two groups of branch pipes are installed at both ends of the side of the air intake pipe, and the other end of the branch pipe is through-connected to the ring plate, and a plurality of groups of evenly distributed air pipes are provided on the lower surface of the ring plate.
[0013] (3) Beneficial effects
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] The utility model divides the exhaust gas into small bubbles through the setting of the air division component, thereby increasing the contact surface area between the exhaust gas and the washing water and improving the dust removal effect. The exhaust gas first enters the air intake pipe, then the exhaust gas enters the ring plate, and then the exhaust gas enters the air pipe. The exhaust gas enters the washing water inside the dust removal box through the air pipe and contacts with the washing water for washing and dust removal.
[0016] By setting up the spray assembly, all-round spraying is achieved in the vertical direction of the tank body to prevent the exhaust gas that has not been completely sprayed and dusted from passing directly through the tank body when the exhaust gas intake volume is large. The water pump is started to pump water into the nozzle to spray and dust the exhaust gas.
[0017] Through the setting of desiccant, the desiccant dries the moisture of the exhaust gas to avoid the exhaust gas being discharged with high humidity, which will make the surrounding space of the dust removal equipment with high humidity, thereby avoiding equipment corrosion. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without paying any creative work.
[0019] Figure 1 It is a schematic diagram of the structure of the utility model;
[0020] Figure 2 It is a schematic diagram of the internal structure of the tank;
[0021] Figure 3 It is a schematic diagram of the structure of the air segmentation component;
[0022] Figure 4 It is a schematic diagram of the spray component structure.
[0023] The markings in the accompanying drawings are: 1. bottom plate; 2. air division assembly; 3. spray assembly; 4. tank body; 5. tank door; 6. exhaust pipe; 7. drain pipe; 8. dust removal box; 9. connecting pipe; 10. valve; 11. water injection pipe; 12. partition; 13. desiccant; 14. through hole; 15. air hole; 201. air inlet pipe; 202. ring plate; 203. branch pipe; 204. air pipe; 301. water pump; 302. water inlet pipe; 303. arc plate; 304. spray plate; 305. water supply pipe; 306. vertical pipe; 307. nozzle. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] This specific embodiment is a spray dust removal device, and its structural schematic diagram is as follows Figure 1 , Figure 2 As shown, it includes a bottom plate 1, a tank body 4 is installed on the upper surface of the bottom plate 1, a through hole 14 is opened on the side of the tank body 4, a spray assembly 3 is installed at the through hole 14 of the tank body 4, a dust removal box 8 is installed on the upper surface of the end of the bottom plate 1 away from the tank body 4, an air separation assembly 2 is installed in the dust removal box 8, a water injection pipe 11 is provided on the top of the dust removal box 8, and a pipe cover is movably installed on the upper part of the water injection pipe 11, two groups of partitions 12 are installed above the inside of the tank body 4, a desiccant 13 is provided between the two groups of partitions 12, and the two groups of partitions 12 are provided with a plurality of groups of evenly distributed air holes 15, a tank door 5 is provided on the upper part of the tank body 4, an exhaust pipe 6 is provided on the top of the tank body 4, and the dust removal box 8 and the lower end of the side of the tank body 4 are provided. A drain pipe 7 is provided, on which a valve 10 is installed. A connecting pipe 9 is connected between the dust removal box 8 and the tank body 4. When the waste gas is dust-removed, the waste gas generated by the industrial waste gas is connected to the air segmentation component 2. Under the action of the air segmentation component 2, the waste gas enters the dust removal box 8 for dust removal. After the waste gas is washed, it enters the connecting pipe 9 through the dust removal box 8, and then enters the tank body 4. The spray component 3 is started to perform secondary dust removal on the waste gas. The waste gas after dust removal passes upward through the air holes 15 of the partition 12 and enters the desiccant 13. The desiccant 13 dries the moisture in the waste gas. Then the waste gas passes through the air holes 15 of the partition 12 and enters the exhaust pipe 6 to be aired.
[0026] Reference Figure 1 , Figure 2 , Figure 3 , Figure 4As shown, the air segmentation component 2 includes an air inlet pipe 201, which is connected to the industrial waste gas, and the air inlet pipe 201 is connected to the dust removal box 8, and the air inlet pipe 201 is connected to the ring plate 202, and the ring plate 202 is inside the dust removal box 8. Two groups of branch pipes 203 are installed at both ends of the side of the air inlet pipe 201, and the other end of the branch pipe 203 is connected to the ring plate 202. The lower surface of the ring plate 202 is provided with a plurality of groups of evenly distributed air pipes 204. The spray component 3 includes a water pump 301, and the water pump 301 is fixedly installed on the upper surface of the bottom plate 1. The water pump 301 is connected to a water inlet pipe 302, and the water inlet pipe 302 is connected to an external water pipe. The other end of the water pump 301 is connected to a vertical pipe 306, and the vertical pipe 306 is Z-shaped. The other end of the vertical pipe 306 is connected to an arc plate 303. The spray component 3 also includes a water supply pipe 305, and the water supply pipe 305 has two groups. Two groups of water supply pipes 305 are fixedly installed on the side of the vertical pipe 306. The water supply pipe 305 passes through the arc plate 303. The arc plate 303 is adapted to the curvature of the tank body 4. The other end of the water supply pipe 305 is connected to the spray plate 304. The spray plate 304 is adapted to the through hole 14. A plurality of groups of evenly distributed nozzles 307 are installed on the surface of the spray plate 304. The exhaust gas first enters the air intake pipe 201, and then the exhaust gas enters the ring plate 202 through the air intake pipe 201 and the branch pipe 203, and then the exhaust gas enters the air pipe 204. The exhaust gas enters the washing water inside the dust removal box 8 through the air pipe 204, and contacts with the washing water for washing and dust removal. The water pump 301 is started to pump water to the vertical pipe 306, and then the water flows into the water supply pipe 305. Under the action of the water pump 301, the water then enters the spray plate 304, and finally the water flows into the nozzle 307 to spray and dust remove the exhaust gas.
[0027] Working principle: When removing dust from exhaust gas, the exhaust gas generated by industrial exhaust gas is connected to the air segmentation component 2. Under the action of the air segmentation component 2, the exhaust gas enters the dust removal box 8 for dust removal (there is washing water inside the dust removal box 8, and the washing water can be injected through the water injection pipe 11. The dust removal box 8 is provided with an inspection port on the side). Specifically, the exhaust gas first enters the air intake pipe 201, and then the exhaust gas enters the ring plate 202 through the air intake pipe 201 and the branch pipe 203, and then the exhaust gas enters the air pipe 204. The exhaust gas enters the washing water inside the dust removal box 8 through the air pipe 204, and contacts with the washing water for washing and dust removal. Through the setting of the air segmentation component 2, the exhaust gas is divided into small bubbles, thereby increasing the contact surface area between the exhaust gas and the washing water and improving the dust removal effect.
[0028] After the exhaust gas is washed, it enters the connecting pipe 9 through the dust removal box 8, and then enters the tank body 4. The spray assembly 3 is started to perform secondary dust removal on the exhaust gas, and the water pump 301 is started (wherein the water inlet pipe 302 is connected to the external water source). The water pump 301 is started to pump water to the vertical pipe 306, and then the water flows into the water delivery pipe 305. Under the action of the water pump 301, the water flows into the spray plate 304, and finally the water flows into the nozzle 307 to spray and remove dust from the exhaust gas. Through the setting of the spray assembly 3, all-round spraying is realized in the vertical direction of the tank body 4, so as to prevent the exhaust gas that has not been completely sprayed and dusted from directly passing through the tank body 4 when the exhaust gas intake volume is large;
[0029] The exhaust gas after dust removal passes upward through the pores 15 of the partition 12 and enters the desiccant 13 (the exhaust gas has high humidity, which will make the humidity of the space around the dust removal equipment high, which is easy to cause rust of the equipment). The desiccant 13 dries the moisture in the exhaust gas. Then the exhaust gas passes through the pores 15 of the partition 12 and enters the exhaust pipe 6 to be aired. Through the setting of the tank door 5, the desiccant 13 can be easily replaced. When there is a lot of water inside the tank body 4 and the dust removal box 8, the valve 10 can be opened to allow the water to be discharged through the drain pipe 7.
[0030] Finally, it should be noted that the above is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model shall be included in the protection scope of the present utility model.
Claims
1. A spray dust removal device, comprising a bottom plate (1), characterized in that: A tank body (4) is mounted on the upper surface of the bottom plate (1), a through hole (14) is provided on the side of the tank body (4), a spray assembly (3) is mounted at the through hole (14) of the tank body (4), a dust removal box (8) is mounted on the upper surface of one end of the bottom plate (1) away from the tank body (4), and an air division assembly (2) is mounted in the dust removal box (8); The spray assembly (3) comprises a water pump (301), the water pump (301) is fixedly mounted on the upper surface of the base plate (1), the water pump (301) is connected to a water inlet pipe (302), the water inlet pipe (302) is connected to an external water pipe, the other end of the water pump (301) is connected to a vertical pipe (306), the vertical pipe (306) is Z-shaped, and the other end of the vertical pipe (306) is connected to an arc plate (303); The spray assembly (3) further comprises a water supply pipe (305), wherein the water supply pipe (305) comprises two groups, wherein the two groups of the water supply pipes (305) are fixedly mounted on the side of the vertical pipe (306), wherein the water supply pipe (305) passes through the arc plate (303), wherein the arc plate (303) is adapted to the curvature of the tank body (4), wherein the other end of the water supply pipe (305) is connected to a spray plate (304), wherein the spray plate (304) is adapted to the through hole (14), and wherein a plurality of groups of uniformly distributed nozzles (307) are mounted on the surface of the spray plate (304).
2. A spray dust removal device according to claim 1, characterized in that: A water injection pipe (11) is provided on the top of the dust removal box (8), and a pipe cover is movably installed on the upper part of the water injection pipe (11).
3. A spray dust removal device according to claim 2, characterized in that: Two groups of partitions (12) are installed above the interior of the tank body (4), a desiccant (13) is arranged between the two groups of partitions (12), the two groups of partitions (12) are provided with a plurality of groups of evenly distributed air holes (15), a tank door (5) is arranged at the top of the tank body (4), and an exhaust pipe (6) is arranged at the top of the tank body (4).
4. A spray dust removal device according to claim 3, characterized in that: A drainage pipe (7) is installed at the lower end of the side of the dust removal box (8) and the tank body (4), a valve (10) is installed on the drainage pipe (7), and a connecting pipe (9) is connected between the dust removal box (8) and the tank body (4).
5. A spray dust removal device according to claim 4, characterized in that: The air segmentation component (2) comprises an air intake pipe (201), the air intake pipe (201) is connected to industrial waste gas, the air intake pipe (201) is connected to a dust removal box (8), the air intake pipe (201) is connected to a ring plate (202), the ring plate (202) is inside the dust removal box (8), two groups of branch pipes (203) are installed at both ends of the side of the air intake pipe (201), the other end of the branch pipe (203) is connected to the ring plate (202), and the lower surface of the ring plate (202) is provided with a plurality of groups of evenly distributed air pipes (204).
Citation Information
Patent Citations
Industrial waste gas dust removal device
CN219002429U