Emulsion type lubricating oil heating reaction device

By introducing heating components, mixing components and exhaust components into the lubricating oil heating reaction device, the problems of uneven stirring, lack of heating function and gas purification in the existing devices are solved, and uniform heating, full mixing and gas purification are achieved, improving the The device is convenient for use.

CN222469044UActive Publication Date: 2025-02-14GUANGZHOU PEGARUN SPECIAL LUBRICANT CO LTD
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Patent Information

Application Number
CN202420690607.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-03
Publication Date
2025-02-14
Estimated Expiration
2034-04-03

AI Technical Summary

Technical Problem

The existing lubricant oil heating reaction device has a single structure, uneven stirring, time-consuming and lacks heating function, which leads to the lubricant being easily semi-consolidated at low temperatures, reducing mixing efficiency, and the gas generated by the heating reaction cannot be effectively purified, polluting the environment. .

Method used

Design an emulsified lubricating oil heating reaction device, including heating components, mixing components and exhaust components, providing sufficient heat through heating components, mixing components ensures sufficient mixing and mass transfer, and exhaust components purify and discharge gases generated by heating reactions .

Benefits of technology

Even heating and full mixing are achieved, the mixing efficiency of lubricating oil is improved, and environmental pollution is avoided by purifying the gas, which significantly improves the convenience of the reaction device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of lubricating oil processing, in particular to an emulsion type lubricating oil heating reaction device. The technical problems that in the lubricating oil heating reaction process, due to the fact that stirring is not uniform enough, time is wasted, and the heating function is not achieved, lubricating oil is prone to semi-solidification under the low-temperature condition, and the mixing efficiency of the lubricating oil is reduced are solved. According to the technical scheme, the emulsified lubricating oil heating reaction device comprises a fixed bottom plate and further comprises a heating assembly, a mixing assembly and an exhaust assembly. By arranging the heating assembly, sufficient heat can be provided to meet the reaction requirement, then reaction materials can be fully mixed and transferred through the mixing assembly and can be uniformly heated, gas generated by heating reaction can be conveniently exhausted through the exhaust assembly, the phenomenon that the gas pressure is too large is avoided, and the service life of the reaction device is prolonged. Gas generated after heating reaction of lubricating oil can be purified and filtered, and pollution to the environment is avoided.
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Description

Technical Field

[0001] The utility model relates to the field of lubricating oil processing, in particular to an emulsified lubricating oil heating reaction device. Background Art

[0002] Lubricating oil is a liquid or semi-solid lubricant used in various types of automobiles and mechanical equipment to reduce friction and protect machinery and processed parts. It mainly plays the role of lubrication, auxiliary cooling, rust prevention, cleaning, sealing and buffering. As long as it is used between two relatively moving objects and can reduce the friction and wear caused by the contact between the two objects, it is a lubricating oil. Lubricating oil is generally composed of two parts: base oil and additives. In order to ensure the adhesion and lubricity of the lubricating oil, it is necessary to evenly stir and blend the base oil and additives in the stirring tank. However, most of the existing reaction devices have a single structure, the stirring is not uniform, it is relatively time-consuming, and it does not have a heating function, which makes the lubricating oil easy to semi-solidify at low temperatures, reducing the mixing efficiency of the lubricating oil. The gas generated after the heating reaction cannot be well purified and then discharged, which will cause pollution to the environment and easily affect the convenience of use of the entire reaction device. Utility Model Content

[0003] In order to overcome the problem that during the heating reaction of the lubricating oil, the stirring is not uniform, it is time-consuming, and it does not have the heating function, which makes the lubricating oil easily semi-solidified at low temperatures, thereby reducing the mixing efficiency of the lubricating oil.

[0004] The technical solution of the utility model is: an emulsified lubricating oil heating reaction device, comprising a fixed bottom plate, a supporting base, a supporting frame, a reaction tank, a feeding port, a heating component, a mixing component, an exhaust component, a discharge port and a switch valve, the four bottom corners of the fixed bottom plate are all equipped with supporting bases, the left and right ends of the top of the fixed bottom plate are both provided with supporting frames, the top of the two groups of supporting frames are equipped with reaction tanks, the top of the reaction tank is provided with a feeding port, the inner right end of the reaction tank is equipped with a heating component, the inner left end of the reaction tank is connected with a mixing component, the top left end of the fixed bottom plate is provided with an exhaust component, the lower right end of the reaction tank is connected with the discharge port, and the front end of the discharge port is equipped with a switch valve.

[0005] Preferably, a heating component is provided to ensure that sufficient heat can be provided to meet the reaction requirements, and then a mixing component is used to ensure that the reaction materials are fully mixed and mass transferred, and can be evenly heated. Then, an exhaust component is used to facilitate the discharge of the gas generated by the heating reaction to avoid excessive gas pressure. The gas generated after the heating reaction of the lubricating oil can be purified and filtered to avoid pollution to the environment, thereby greatly improving the ease of use of the entire reaction device.

[0006] Preferably, the entire reaction tank is made of stainless steel, which has good high temperature resistance and corrosion resistance, ensuring uniform and efficient reaction.

[0007] Preferably, the heating assembly includes a heating controller, a heating tube and a heating wire. The heating controller is installed on the right side of the reaction tank. The left output end of the heating controller is connected to the heating tube located inside the reaction tank. The outer wall of the heating tube is provided with a heating wire to ensure that sufficient heat can be provided to meet the reaction requirements through heating.

[0008] Preferably, the mixing assembly includes a drive motor, a turntable, a stirring rod and stirring blades. The drive motor is installed on the left side of the reaction tank. The right output end of the drive motor is connected to the turntable located inside the reaction tank through a rotating shaft. Four groups of stirring rods are arranged on the right side of the stirring rods. Several groups of stirring blades are installed on the outer walls of the four groups of stirring rods. By starting the drive motor, the turntable drives the stirring rods to rotate, thereby causing the stirring blades to rotate, thereby ensuring that the reaction materials are fully mixed and mass transferred, and can be evenly heated to avoid affecting the processing of the lubricating oil.

[0009] Preferably, the exhaust assembly includes an exhaust box, an air pipe, a fan, a limit slot, a filter plate, a handle, a HEPA filter and an activated carbon filter. The exhaust box is installed at the top left end of the reaction tank. The left side of the exhaust box is connected to the air pipe. The end of the air pipe away from the exhaust box extends to the interior of the reaction tank. A fan is provided on the right side of the exhaust box to facilitate the discharge of gas generated by the heating reaction and avoid excessive air pressure.

[0010] Preferably, two groups of limit slots are provided at the inner upper end of the exhaust box, and filter plates are snap-fitted inside the two groups of limit slots. Handles are installed on the tops of the two groups of filter plates to ensure that the filter plates are firmly installed and easy to disassemble for cleaning after long-term use.

[0011] Preferably, a HEPA filter is provided inside the left filter plate, and an activated carbon filter is provided inside the right filter plate, which can purify and filter the gas generated after the heating reaction of the lubricating oil to avoid pollution to the environment.

[0012] Beneficial effects of the utility model:

[0013] 1. By setting up a composite structure of a heating component, a mixing component and an exhaust component to replace the original single structure, sufficient heat can be provided to meet the reaction requirements, ensuring that the reaction materials are fully mixed and mass transferred, and can be heated evenly to avoid affecting the processing of lubricating oil. The gas generated after the heating reaction of the lubricating oil can also be purified and filtered to avoid pollution to the environment, thereby improving the convenience of use of the entire reaction device to a certain extent;

[0014] 2. Ensure that sufficient heat can be provided to meet the reaction requirements by heating components;

[0015] 3. Through the mixing assembly, start the drive motor to make the turntable drive the stirring rod to rotate, so that the stirring blades can rotate to ensure that the reaction materials are fully mixed and mass transferred, and can be evenly heated to avoid affecting the processing of lubricating oil;

[0016] 4. The exhaust assembly allows the filter plate to be installed firmly and is easy to disassemble for cleaning after long-term use. It can purify and filter the gas generated by the heating reaction of the lubricating oil. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 What is shown is a first three-dimensional structural schematic diagram of the utility model;

[0018] Figure 2 What is shown is a second three-dimensional structural schematic diagram of the utility model;

[0019] Figure 3 The figure shows a three-dimensional structure diagram of the heating component installation of the utility model;

[0020] Figure 4 The figure shows a three-dimensional structure diagram of the installation of the hybrid component of the present invention;

[0021] Figure 5 What is shown is a schematic diagram of the disassembled three-dimensional structure of the exhaust component of the present invention.

[0022] Explanation of the accompanying drawings: 1-fixed bottom plate, 2-support base, 3-support frame, 4-reaction tank, 5-feeding port, 6-heating component, 7-mixing component, 8-exhaust component, 9-discharge port, 10-switch valve, 601-heating controller, 602-heating tube, 603-heating wire, 701-drive motor, 702-turntable, 703-stirring rod, 704-stirring blade, 801-exhaust box, 802-air supply pipe, 803-fan, 804-limiting slot, 805-filter plate, 806-handle, 807-HEPA filter, 808-activated carbon filter. DETAILED DESCRIPTION

[0023] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0024] See also Figure 1-3The utility model provides an embodiment: an emulsified lubricating oil heating reaction device, comprising a fixed bottom plate 1, a supporting base 2, a supporting frame 3, a reaction tank 4, a feeding port 5, a heating component 6, a mixing component 7, an exhaust component 8, a discharge port 9 and a switch valve 10, the four corners of the bottom of the fixed bottom plate 1 are all equipped with supporting bases 2, the left and right ends of the top of the fixed bottom plate 1 are both provided with supporting frames 3, the tops of the two groups of supporting frames 3 are equipped with reaction tanks 4, the reaction tank 4 is made of stainless steel as a whole, has good high temperature resistance and corrosion resistance, ensures uniform and efficient reaction, the top of the reaction tank 4 is provided with a feeding port 5, the right end of the inside of the reaction tank 4 is equipped with a heating component 6, the heating component 6 includes a heating controller 601, a heating tube 602 and a heating wire 603, the heating controller 601 is installed on the right side of the reaction tank 4, the left output end of the heating controller 601 is connected with the heating tube 602 located inside the reaction tank 4, the outer wall of the heating tube 602 is provided with a heating wire 603, and heating is ensured to provide enough heat to meet the reaction requirements.

[0025] See also Figure 4-5In this embodiment, the left end of the interior of the reaction tank 4 is connected to a mixing assembly 7, and the mixing assembly 7 includes a driving motor 701, a turntable 702, a stirring rod 703 and a stirring blade 704. The driving motor 701 is installed on the left side of the reaction tank 4, and the right output end of the driving motor 701 is connected to the turntable 702 located inside the reaction tank 4 through a rotating shaft. Four groups of stirring rods 703 are arranged on the right side of the stirring rod 703, and the outer side walls of the four groups of stirring rods 703 are each installed with a plurality of groups of stirring blades 704. By starting the driving motor 701, the turntable 702 drives the stirring rod 703 to rotate, so that the stirring blade 704 rotates to ensure that the reaction materials are fully mixed and mass transferred, and can be evenly heated to avoid affecting the processing of the lubricating oil. The exhaust component 8 is arranged at the left end of the top of the fixed bottom plate 1. The exhaust component 8 includes an exhaust box 801, an air supply pipe 802, a fan 803, a limit slot 804, a filter plate 805, a handle 806, a HEPA filter 807 and an activated carbon filter 8 08, the exhaust box 801 is installed at the top left end of the reaction tank 4, the left side of the exhaust box 801 is connected to the gas supply pipe 802, the end of the gas supply pipe 802 away from the exhaust box 801 extends to the inside of the reaction tank 4, and the right side of the exhaust box 801 is provided with a fan 803, which is convenient for discharging the gas generated by the heating reaction to avoid excessive gas pressure. Two sets of limit slots 804 are opened at the upper end of the interior of the exhaust box 801, and the insides of the two sets of limit slots 804 are both connected with filter plates 805. The two sets of filter plates A handle 806 is installed on the top of the plate 805, so that the filter plate 805 is installed firmly and is easy to disassemble for cleaning after long-term use. A HEPA filter 807 is arranged inside the left filter plate 805, and an activated carbon filter 808 is arranged inside the right filter plate 805, which can purify and filter the gas generated after the heating reaction of the lubricating oil to avoid pollution to the environment. The lower right end of the reaction tank 4 is connected to a discharge port 9, and a switch valve 10 is installed at the front end of the discharge port 9.

[0026] When the reaction device is working, firstly, the reaction tank 4 is made of stainless steel as a whole, which has good high temperature resistance and corrosion resistance, ensuring uniform and efficient reaction. A heating component 6 is installed at the right end of the inside of the reaction tank 4, and a heating controller 601 is installed on the right side of the reaction tank 4. The left output end of the heating controller 601 is connected to a heating tube 602 located inside the reaction tank 4. The outer wall of the heating tube 602 is provided with a heating wire 603, and heating is ensured to provide enough heat to meet the reaction requirements;

[0027] Then, the driving motor 701 is started through the mixing assembly 7 to make the turntable 702 drive the stirring rod 703 to rotate, thereby making the stirring blade 704 rotate, so as to ensure that the reaction materials are fully mixed and mass transferred, and can be evenly heated to avoid affecting the processing of the lubricating oil;

[0028] Then, the exhaust component 8 is used to conveniently discharge the gas generated by the heating reaction to avoid excessive air pressure. The interiors of the two sets of limit slots 804 are respectively engaged with the two sets of filter plates 805, so that the filter plates 805 are firmly installed and can be easily disassembled for cleaning after long-term use. The interior of the left filter plate 805 is provided with a HEPA filter 807, and the interior of the right filter plate 805 is provided with an activated carbon filter 808, which can purify and filter the gas generated after the heating reaction of the lubricating oil to avoid pollution to the environment. The lower right end of the reaction tank 4 is connected to a discharge port 9, and a switch valve 10 is installed at the front end of the discharge port 9. Finally, the lubricating oil after the heating reaction can be conveniently discharged.

[0029] Through the above steps, the reaction tank 4 is set to be made of stainless steel as a whole, which has good high temperature resistance and corrosion resistance, ensuring uniform and efficient reaction. The heating component 6 is used to ensure that sufficient heat can be provided to meet the reaction requirements, and then the turntable 702 drives the stirring rod 703 to rotate by starting the driving motor 701, so that the stirring blade 704 rotates to ensure that the reaction materials are fully mixed and mass transferred, and can be heated evenly. Then, the exhaust component 8 is used to facilitate the discharge of the gas generated by the heating reaction. The left end filter plate 805 is internally provided with a HEPA filter 807, and the right end filter plate 805 is internally provided with an activated carbon filter 808, which can purify and filter the gas generated after the heating reaction of the lubricating oil, thereby greatly improving the ease of use of the entire reaction device.

[0030] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of those skilled in the art without departing from the purpose of the present invention.

Claims

1. An emulsified lubricating oil heating reaction device, comprising a fixed bottom plate (1); characterized in that: The invention also comprises a support base (2), a support frame (3), a reaction tank (4), a feeding port (5), a heating component (6), a mixing component (7), an exhaust component (8), a discharge port (9) and a switch valve (10). The four corners of the bottom of the fixed bottom plate (1) are all provided with support bases (2). The left and right ends of the top of the fixed bottom plate (1) are both provided with support frames (3). The reaction tank (4) is installed on the top of the two groups of support frames (3). The top of the reaction tank (4) is provided with a feeding port (5). The right end of the interior of the reaction tank (4) is provided with a heating component (6). The left end of the interior of the reaction tank (4) is connected to the mixing component (7). The left end of the top of the fixed bottom plate (1) is provided with an exhaust component (8). The lower right end of the reaction tank (4) is connected to the discharge port (9). The front end of the discharge port (9) is provided with a switch valve (10).

2. The emulsified lubricating oil heating reaction device according to claim 1, characterized in that: The reaction tank (4) is made entirely of stainless steel.

3. The emulsified lubricating oil heating reaction device according to claim 1, characterized in that: The heating assembly (6) comprises a heating controller (601), a heating tube (602) and a heating wire (603). The heating controller (601) is installed on the right side of the reaction tank (4). The left output end of the heating controller (601) is connected to the heating tube (602) located inside the reaction tank (4). The outer wall of the heating tube (602) is provided with a heating wire (603).

4. The emulsified lubricating oil heating reaction device according to claim 1, characterized in that: The mixing assembly (7) comprises a driving motor (701), a rotating disk (702), a stirring rod (703) and a stirring blade (704); the driving motor (701) is installed on the left side of the reaction tank (4); the right output end of the driving motor (701) is connected to the rotating disk (702) located inside the reaction tank (4) via a rotating shaft; four groups of stirring rods (703) are arranged on the right side of the stirring rods (703); and the outer side walls of the four groups of stirring rods (703) are each installed with a plurality of groups of stirring blades (704).

5. The emulsified lubricating oil heating reaction device according to claim 1, characterized in that: The exhaust assembly (8) comprises an exhaust box (801), an air supply pipe (802), a fan (803), a limit slot (804), a filter plate (805), a handle (806), a HEPA filter (807) and an activated carbon filter (808). The exhaust box (801) is installed at the top left end of the reaction tank (4). The left side of the exhaust box (801) is connected to the air supply pipe (802). One end of the air supply pipe (802) away from the exhaust box (801) extends to the interior of the reaction tank (4). The fan (803) is arranged on the right side of the exhaust box (801).

6. The emulsified lubricating oil heating reaction device according to claim 5, characterized in that: Two groups of limiting slots (804) are provided at the upper inner end of the exhaust box (801), and filter plates (805) are snap-fitted and connected inside the two groups of limiting slots (804), and handles (806) are installed on the tops of the two groups of filter plates (805).

7. The emulsified lubricating oil heating reaction device according to claim 5, characterized in that: A HEPA filter (807) is disposed inside the left filter plate (805), and an activated carbon filter (808) is disposed inside the right filter plate (805).