Film dust removal mechanism
By designing the dust removal assembly and runner system on the rotary roller of the film dust removal mechanism, the problem of uneven dust removal effect of the existing film dust removal mechanism is solved, and continuous cleaning of the surface of the rotary roller and efficient dust removal on the film is achieved.
Patent Information
- Application Number
- CN202421178869.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-28
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-05-28
AI Technical Summary
During the use of existing film dust removal mechanisms, the dust removal effect is uneven every time, affecting product quality.
A film dust removal mechanism is designed, using a rotatable rotating roller and dust removal assembly, coating and absorbing solution on its surface through the rotation of the rotating roller, collecting liquid using a runner and a guide bar, and keeping the surface of the rotating roller dry and clean.
The rotation of the rotating roller effectively removes dust on the film, maintains consistency of dust removal effect, reduces dust removal cost, and enhances dust removal effect.
Smart Images

Figure CN222469932U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the film processing field technology, in particular to a film dust removal mechanism. Background Art
[0002] During the processing of some sheets or films, such as PE sheets and PP sheets or other sheets, there is a process for dust treatment on the surface of the sheets to keep the surface clean and ensure the overall quality and performance of the material, and to achieve the effects of preventing microbial growth, improving bonding effect and quality, enhancing adhesion and wettability, and preventing static loss.
[0003] Existing plate dust removal, such as the Chinese utility model patent, announcement number CN 219483644 U, shows a PE plate dust removal machine, which is to wrap the surface of the dust removal roller with multiple layers of overlapping sticky tape, and the tape is tightly attached to the surfaces of two electrostatic rollers, and the electrostatic roller drives the dust removal roller to passively rotate when rotating, and absorbs the dust attached to the outer surface of the electrostatic roller. In this process, because the dust removal roller is located in the box, and the sticky tape on the surface of the dust removal roller is actually used, each rotation will make the dust absorption effect worse than the previous one, which leads to uneven dust removal effect and affects the quality of the product. Utility Model Content
[0004] In view of this, the present invention aims to solve the defects in the prior art, and its main purpose is to provide a thin film dust removal mechanism to solve the problem of uneven dust removal effect each time caused by using sticky tape for dust removal.
[0005] To achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a film dust removal mechanism, comprising a dust removal bin and a conveying frame arranged at the inlet and outlet ends of the dust removal bin, a rotatable roller is arranged in the dust removal bin, a dust removal assembly is connected to the side of the roller, and the dust removal assembly comprises a liquid supply end and a cleaning end which are in conflict with the roller;
[0006] When the roller rotates, the liquid supply end of the dust removal component coats the solution on the surface of the roller; when the roller rotates to the cleaning end, the solution on the roller is absorbed into the flow channel of the dust removal component.
[0007] Furthermore, the rotating roller includes a first rotating rod and a second rotating rod which are opposite to each other, and a contact surface between the first rotating rod and the second rotating rod corresponds to a conveying surface of the conveying frame.
[0008] Furthermore, the dust removal component includes a liquid storage rod arranged in the dust removal bin, and liquid outlet holes for solution circulation are evenly spaced on one side of the liquid storage rod, and the liquid supply end is located at the fitting end of the liquid outlet hole and the rotating roller.
[0009] Furthermore, the dust removal assembly also includes an extrusion strip in contact with the surface of the roller, the cleaning end is located at the contact surface between the extrusion strip and the roller, and the cleaning end is attached to the surface of the roller.
[0010] Furthermore, the dust removal assembly also includes a guide bar connected to the top of the extrusion bar, the guide bar is hollow, and the flow channel is located in the inner cavity of the guide bar, and the flow channel corresponds to a side of the guide bar close to the rotation direction of the roller.
[0011] Furthermore, the dust removal component also includes a reinforcing rib, the flow channel on the guide strip is connected to the inner cavity of the reinforcing rib, and the inner cavity of the reinforcing rib is connected to an external air extraction device.
[0012] Furthermore, the surface of the liquid storage rod contains a rubber coating, and the liquid outlet hole penetrates the rubber coating.
[0013] Furthermore, the liquid storage rod is a hollow rod, and the liquid storage rod is provided with an infusion piece connected to the inner cavity of the liquid storage rod.
[0014] Compared with the prior art, the utility model has obvious advantages and beneficial effects. Specifically, it can be seen from the above technical scheme that the dust on the plate can be removed by the rotation of the roller, and the surface of the roller is soaked as the roller rotates, and the liquid on the surface of the roller is collected to maintain the cleaning effect of the roller on the dust on the plate.
[0015] In order to more clearly illustrate the structural features and functions of the present invention, the present invention is described in detail below in conjunction with the accompanying drawings and specific embodiments. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a three-dimensional diagram of embodiment 1 of the present utility model.
[0017] Figure 2 It is a three-dimensional diagram of embodiment 1 of the present utility model.
[0018] Figure 3 It is embodiment 1 of the utility model Figure 2 Enlarged view of point A.
[0019] Figure 4 It is embodiment 1 of the utility model Figure 2 Enlarged view of point B.
[0020] Figure 5 It is a three-dimensional diagram of the liquid storage rod of Example 1 of the utility model.
[0021] Description of the accompanying drawings:
[0022] 10 conveying frame, 20 dust removal bin, 21 rotating roller, 22 dust removal assembly, a liquid supply end, b cleaning end, c flow channel, 23 liquid storage rod, 24 extrusion strip, 25 guide strip, 26 reinforcing rib;
[0023] 21 rotating roller, 211 first rotating rod, 212 second rotating rod,
[0024] 23 is a liquid storage rod, 231 is a liquid outlet, and 232 is an infusion piece. DETAILED DESCRIPTION
[0025] Please refer to Figure 1-5 As shown, it shows the specific structure of the preferred first embodiment of the utility model, which is a film dust removal mechanism, including a dust removal bin 20 and a conveying frame 10 arranged at the inlet and outlet ends of the dust removal bin 20, a rotatable roller 21 is arranged in the dust removal bin 20, and a dust removal assembly 22 is connected to the side of the roller 21, and the dust removal assembly 22 includes a liquid supply end a and a cleaning end b that conflict with the roller 21;
[0026] When the roller 21 rotates, the liquid supply end a of the dust removal component 22 coats the solution on the surface of the roller 21; when the roller 21 rotates to the cleaning end b, the solution on the roller 21 is absorbed into the flow channel c of the dust removal component 22. Compared with the existing film dust removal mechanism in which the roller 21 is a roller body containing static electricity and the roller 21 is attached to the sticky side of the tearable paper to clean the dust adsorbed on the roller 21, the film dust removal mechanism wets and cleans the surface of the roller 21 through the dust removal component 22, thereby reducing the dust removal cost and enhancing the dust removal effect.
[0027] Specifically, the film is placed on the conveying rack 10, moved by the conveying rack 10 to the inlet end of the dust removal bin 20, and discharged from the outlet end of the dust removal bin 20 through the squeezing and pulling of the roller 21, and then moved to the conveying rack 10 again. During this process, the dust originally remaining on the surface of the film is adsorbed on the roller 21, and the roller 21 is an electrostatic roller to enhance the dust absorption effect. Taking the rotation direction of the roller 21 as an example, the cleaning end a is located behind the liquid supply end b, and the dust on the roller 21 is first soaked by the cleaning end a, and then the liquid is removed and dust is removed by the liquid supply end b. After the liquid supply end b removes the dust and liquid on the surface of the roller 21, the part of the liquid containing dust is sucked into it due to the negative pressure at the flow channel c, thereby forming an effective dust removal on the surface of the roller 21 and keeping the surface of the roller 21 dry to reduce the impact on the film.
[0028] like Figure 1As shown, the roller 21 includes two opposite first and second rotating rods 211 and 212, and the contact surface between the first and second rotating rods 211 and 212 corresponds to the conveying surface of the conveying frame 10. To facilitate the film entering the dust removal bin 20 to be smoothly removed from the dust removal bin 20, the roller 21 includes two first rotating rods 211, wherein the first rotating rod 211 is located above the second rotating rod 212, and there is a gap between the first and second rotating rods 211 and 212 for the film to be inserted, and the lower part of the gap corresponds to the conveying surface of the conveying frame 10, so that the first and second rotating rods 211 and 212 can squeeze the film inserted into the gap, so as to better remove dust on the film.
[0029] like Figure 5 As shown, the dust removal assembly 22 includes a liquid storage rod 23 disposed in the dust removal bin 20, and one side of the liquid storage rod 23 is provided with liquid outlet holes 231 for solution circulation at equal intervals, and the liquid supply end a is located at the contact end between the liquid outlet holes 231 and the roller 21. The liquid outlet holes 231 are arranged horizontally on the liquid storage rod 23 and are closely attached to the surface of the roller 21. As the roller 21 rotates, the liquid in the liquid storage rod 23 is discharged from the liquid outlet holes 231 and wets the surface of the roller 21, so as to facilitate the extrusion strip 24 to remove the dust adsorbed on the surface of the roller 21.
[0030] like Figure 3 As shown, the dust removal assembly 22 also includes an extrusion bar 24 in contact with the surface of the roller 21, and the cleaning end b is located at the contact surface between the extrusion bar 24 and the roller 21, and the cleaning end b is attached to the surface of the roller 21. The contact surface between the extrusion bar 24 and the roller 21 is in the shape of a blade, but is not sharpened. As the roller 21 rotates, the liquid mixed with dust on it is squeezed and moved to the surface of the extrusion bar 24, and the surface of the roller 21 becomes dry and tidy, thereby ensuring that the roller 21 can effectively remove dust on the film.
[0031] like Figure 3-4 As shown, illustratively, the dust removal component 22 also includes a guide bar 25 connected to the top of the extrusion bar 24, the guide bar 25 is hollow, and the flow channel c is located in the inner cavity of the guide bar 25, and the flow channel c corresponds to the side of the guide bar 25 close to the rotation direction of the roller 21. The dust removal component 22 also includes a reinforcing rib 26, and the flow channel c on the guide bar 25 is connected to the inner cavity of the reinforcing rib 26, and the inner cavity of the reinforcing rib 26 is connected to an external suction device. In order to recover the liquid moved to the extrusion bar 24, the suction device is started to allow the liquid on the extrusion bar 24 to enter the inner cavity of the reinforcing rib 26 from the flow channel c on the guide bar 25, so as to prevent the liquid on the extrusion bar 24 from flowing back, or overflowing from both sides of the extrusion bar 24 and affecting other structures.
[0032] like Figure 2As shown, the surface of the liquid storage rod 23 contains a rubber coating, and the liquid outlet hole 231 passes through the rubber coating. The rubber coating on the surface of the liquid storage rod 23 increases the degree of fit between the liquid storage rod 23 and the roller 21, and prevents the liquid in the liquid storage rod 23 from overflowing from the liquid outlet hole 231 when the roller 21 is not rotating.
[0033] The liquid storage rod 23 is a hollow rod, and an infusion piece 232 communicating with the inner cavity of the liquid storage rod 23 is provided on the liquid storage rod 23 .
[0034] To sum up, the design focus of the utility model is that when the roller rotates and pulls the plate to move, because the roller is an electrostatic rod, the dust on the plate will be adsorbed onto the roller 21. When the dust-containing side of the roller moves to the liquid outlet 231, the liquid in the liquid storage rod 23 flows out and soaks the surface of the roller 21. When the wetted side of the roller 21 moves to the extrusion bar 24, the liquid on the roller 21 is squeezed and moved to the extrusion bar 24, and is sucked into the reinforcing rib 26 through the negative pressure at the port of the guide bar 25, thereby ensuring the dust removal effect of the roller 21 on the plate.
[0035] The above description is only a preferred embodiment of the present invention and does not limit the technical scope of the present invention. Therefore, any slight modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention are still within the scope of the technical solution of the present invention.
Claims
1. A film dust removal mechanism, comprising a dust removal bin (20) and a conveying frame (10) arranged at the inlet and outlet ends of the dust removal bin (20), characterized in that: A rotatable roller (21) is provided in the dust removal bin (20), a dust removal assembly (22) is connected to the side of the roller (21), and the dust removal assembly (22) comprises a liquid supply end (a) and a cleaning end (b) that are in contact with the roller (21); When the rotating roller (21) rotates, the liquid supply end (a) of the dust removal component (22) coats the solution on the surface of the rotating roller (21); when the rotating roller (21) rotates to the cleaning end (b), the solution on the rotating roller (21) is absorbed into the flow channel (c) of the dust removal component (22).
2. A thin film dust removal mechanism according to claim 1, characterized in that: The rotating roller (21) comprises two opposite first rotating rods (211) and second rotating rods (212); the contact surface between the first rotating rod (211) and the second rotating rod (212) corresponds to the conveying surface of the conveying frame (10).
3. A thin film dust removal mechanism according to claim 2, characterized in that: The dust removal assembly (22) comprises a liquid storage rod (23) arranged in the dust removal bin (20), and one side of the liquid storage rod (23) is provided with liquid outlet holes (231) for solution circulation at equal intervals, and the liquid supply end (a) is located at the contact end between the liquid outlet hole (231) and the rotating roller (21).
4. A thin film dust removal mechanism according to claim 2, characterized in that: The dust removal component (22) further comprises an extrusion strip (24) in contact with the surface of the rotating roller (21), the cleaning end (b) being located at the contact surface between the extrusion strip (24) and the rotating roller (21), and the cleaning end (b) being in contact with the surface of the rotating roller (21).
5. A thin film dust removal mechanism according to claim 4, characterized in that: The dust removal assembly (22) further comprises a guide bar (25) connected to the top of the extrusion bar (24); the guide bar (25) is hollow, and the flow channel (c) is located in the inner cavity of the guide bar (25); the flow channel (c) corresponds to a side of the guide bar (25) close to the rotation direction of the roller (21).
6. A thin film dust removal mechanism according to claim 5, characterized in that: The dust removal component (22) further comprises a reinforcing rib (26), the flow channel (c) on the guide strip (25) is in communication with the inner cavity of the reinforcing rib (26), and the inner cavity of the reinforcing rib (26) is in communication with an external air extraction device.
7. A thin film dust removal mechanism according to claim 3, characterized in that: The surface of the liquid storage rod (23) contains a rubber coating, and the liquid outlet hole (231) penetrates the rubber coating.
8. A thin film dust removal mechanism according to claim 3, characterized in that: The liquid storage rod (23) is a hollow rod, and the liquid storage rod (23) is provided with an infusion piece (232) that is in communication with the inner cavity of the liquid storage rod (23).
Citation Information
Patent Citations
PE plate dust remover
CN219483644U