Pipe cleaner ball receiving and sending cylinder facilitating ball receiving

Abstract

The utility model relates to the technical field of pipe cleaners, and discloses a pipe cleaner ball receiving and sending cylinder convenient for ball receiving, which comprises a cylinder body and two groups of support frames fixed at the bottom of the outer surface of the cylinder body, an opening and closing cover is arranged on the left side of the outer surface of the cylinder body, and the left side of the top of the outer surface of the cylinder body is communicated with a breather pipe. The top of the outer surface of the barrel communicates with a fixing box, and the left side and the middle of the inner wall of the barrel are rotationally connected with a first rotating shaft and a second rotating shaft correspondingly. According to the pipe cleaner ball receiving and sending cylinder facilitating ball receiving, through cooperative use of the first rotating shaft, the second rotating shaft, the winding roller, the steel wire rope and a crank, the steel wire rope and a pipe cleaner ball are fixed, and when the pipe cleaner ball is clamped in a pipeline, a worker can rotate the first rotating shaft through the crank; and the first rotating shaft drives the second rotating shaft and the winding roller to rotate through the driving gear and the driven gear, the winding roller withdraws the spherical pig through the steel wire rope, and therefore the spherical pig withdrawing work of workers is further facilitated, and work of the workers is facilitated.

Description

Technical Field

[0001] The utility model relates to the technical field of pipe cleaners, in particular to a pipe cleaner ball sending and receiving barrel which is convenient for collecting balls. Background Art

[0002] The pipe cleaner ball sending and receiving cylinder is a device used for cleaning pipelines such as oil pipelines and gas pipelines. It has receiving and sending equipment and is installed at both ends of the pipeline. The pipe cleaner ball sending and receiving cylinder is mainly composed of a cylinder body, a quick-open blind plate, a reducer, a support, a short pipe and other parts. It has the advantages of simple structure, rapid switching operation, good sealing performance, simple operation and safety and reliability. When in use, the pipe cleaner bowl or the pipe cleaner ball is pressed into the pipeline by air pressure to clean the pipeline. However, during the use of the existing pipe cleaner ball sending cylinder, if the pipeline is detected to be squeezed and deformed or internally rusted, the pipe cleaner bowl or the pipe cleaner ball is very easy to get stuck inside the pipeline. It is difficult to push out the pipe cleaner ball by increasing the air pressure within a safe range. The pipeline needs to be removed to take it out, and receiving the ball is more troublesome. Utility Model Content

[0003] In view of the deficiencies in the prior art, the utility model provides a pipe cleaning ball sending and receiving barrel which is convenient for collecting balls, thereby solving the problems raised in the above-mentioned background technology.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a pipe cleaner ball receiving and sending cylinder for facilitating ball collection, comprising a cylinder body and two groups of support frames fixed at the bottom of the outer surface of the cylinder body, an opening and closing cover is arranged on the left side of the outer surface of the cylinder body, a vent pipe is connected to the left side of the top of the outer surface of the cylinder body, a fixing box is connected to the top of the outer surface of the cylinder body, a first rotating shaft and a second rotating shaft are rotatably connected to the left and middle of the inner wall of the cylinder body respectively, a driving gear is fixedly mounted on the front and rear sides of the outer surface of the first rotating shaft, a driven gear is fixedly mounted on the front and rear sides of the outer surface of the second rotating shaft, the driving gear is meshed with the driven gear, a sleeve block is fixedly connected to the front end of the first rotating shaft, a hexagonal insert block is inserted into the inner wall of the sleeve block, a crank is fixedly connected to the outer surface of the hexagonal insert block, and the second rotating shaft A winding roller is fixedly mounted on the outer surface, and a third rotating shaft is rotatably connected to the right side of the inner wall of the fixed box. A counting roller is fixedly mounted on the outer surface of the third rotating shaft, and two groups of counting holes are opened at the bottom of the outer surface of the counting roller. A steel wire rope is wound around the outer surface of the winding roller, and the steel wire rope is wound around the counting roller for one circle. A threaded rod is fixedly connected to the bottom end of the steel wire rope, and a pipe cleaning ball is mounted on the outer surface of the threaded rod, and a nut is threadedly connected to the right end of the outer surface of the threaded rod. Installation boxes are provided on the right sides of the front and back of the fixed box, and installation bolts are inserted into the four corners of the outer surface of the installation box, and the installation bolts are threadedly connected to the fixed box. A reflected grating is fixedly connected to the inner wall of the installation box, and a counter is fixedly inserted into the front of the installation box located on the front side, and the output end of the reflected grating is electrically connected to the input end of the counter.

[0005] Preferably, three sets of ball bearings are provided on the front and back of the fixed box, and the first rotating shaft, the second rotating shaft and the third rotating shaft are rotatably connected to the fixed box through the ball bearings.

[0006] Preferably, a connecting key is fixedly connected to the outer surface of the first rotating shaft, and a keyway matched with the connecting key is formed on the inner wall of the driving gear.

[0007] Preferably, two groups of reinforcing ribs are fixedly connected to the left and right sides of the fixed box, and the lower surfaces of the reinforcing ribs are fixedly connected to the outer surface of the cylinder.

[0008] Preferably, a washer is mounted on the outer surface of the mounting bolt. The washer is made of brass and has a thickness of two millimeters.

[0009] Preferably, the fixing box and the installation box are both made of Q235 steel, and the outer surfaces of the fixing box and the installation box are sprayed with anti-rust paint.

[0010] Compared with the prior art, the utility model provides a pipe cleaner ball receiving and sending barrel that is convenient for collecting balls, and has the following beneficial effects:

[0011] 1. The pipe cleaning device ball sending and receiving cylinder which is convenient for collecting balls is used in conjunction with a first rotating shaft, a second rotating shaft, a winding roller, a wire rope and a crank, so that the wire rope is fixed to the pipe cleaning ball. When the pipe cleaning ball is stuck inside the pipeline, the staff can rotate the first rotating shaft through the crank, and the first rotating shaft drives the second rotating shaft and the winding roller to rotate through a driving gear and a driven gear, and the winding roller retracts the pipe cleaning ball through the wire rope, thereby further facilitating the staff's work of collecting the ball and facilitating the staff's work.

[0012] 2. The pipe cleaning device ball sending and receiving cylinder, which is convenient for collecting balls, cooperates with the counting roller, counting hole, reflecting grating and counter to make the steel wire rope drive the counting roller to rotate when being pulled by the pipe cleaning ball. When the counting hole is aligned with the reflecting grating, the reflecting grating is sensed, the counter counts once, the number of rotations of the counting roller is equal to the number of inductions of the reflecting grating, and the number of counts of the counter multiplied by the circumference of the counting roller is equal to the travel distance of the pipe cleaning ball, so that personnel can understand the travel position of the pipe cleaning ball in the pipeline in real time, which is convenient for the staff to grasp the cleaning information of the pipe cleaning ball. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the structure of the utility model;

[0014] Figure 2 This is a schematic diagram of the cross-sectional structure of the utility model;

[0015] Figure 3 , Figure 4 It is a schematic diagram of the structure of the utility model.

[0016] In the figure: 1. cylinder; 2. support frame; 3. opening and closing cover; 4. ventilation pipe; 5. fixing box; 6. first rotating shaft; 7. second rotating shaft; 8. driving gear; 9. driven gear; 10. sleeve block; 11. hexagonal plug block; 12. crank; 13. winding roller; 14. third rotating shaft; 15. counting roller; 1501, counting hole; 16. counter; 17. wire rope; 18. threaded rod; 19. cleaning ball; 20. nut; 21. mounting box; 22. mounting bolt; 23. opposite beam grating. DETAILED DESCRIPTION

[0017] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0018] See also Figure 1-4The utility model provides a technical solution: a pipe cleaner ball receiving and sending cylinder that is convenient for collecting balls, comprising a cylinder body 1 and two groups of support frames 2 fixed at the bottom of the outer surface of the cylinder body 1, an opening and closing cover 3 is arranged on the left side of the outer surface of the cylinder body 1, a ventilation pipe 4 is connected to the left side of the top of the outer surface of the cylinder body 1, and a fixing box 5 is connected to the top of the outer surface of the cylinder body 1, and a first rotating shaft 6 and a second rotating shaft 7 are rotatably connected to the left and middle of the inner wall of the cylinder body 1 respectively, a driving gear 8 is fixedly mounted on the front and rear sides of the outer surface of the first rotating shaft 6, and a driven gear 9 is fixedly mounted on the front and rear sides of the outer surface of the second rotating shaft 7, and the driving gear 8 is meshed with the driven gear 9, a sleeve block 10 is fixedly connected to the front end of the first rotating shaft 6, and a hexagonal insert block 11 is inserted into the inner wall of the sleeve block 10, and the hexagonal insert block A crank 12 is fixedly connected to the outer surface of 11, a winding roller 13 is fixedly sleeved on the outer surface of the second rotating shaft 7, a third rotating shaft 14 is rotatably connected to the right side of the inner wall of the fixed box 5, a counting roller 15 is fixedly sleeved on the outer surface of the third rotating shaft 14, two groups of counting holes 1501 are opened at the bottom of the outer surface of the counting roller 15, a steel wire rope 17 is wound around the outer surface of the winding roller 13, the steel wire rope 17 is wound around the counting roller 15 for one circle, a threaded rod 18 is fixedly connected to the bottom end of the steel wire rope 17, a pipe cleaning ball 19 is sleeved on the outer surface of the threaded rod 18, a nut 20 is threadedly connected to the right end of the outer surface of the threaded rod 18, and a mounting box 21 is provided on the right side of the front and back of the fixed box 5, and mounting bolts 22 are inserted into the four corners of the outer surface of the mounting box 21, and the mounting bolts 22 are screwed into the fixed box 5 The inner wall of the installation box 21 is fixedly connected with a beam grating 23, the model of the beam grating 23 is TT-JG, and the front of the installation box 21 located at the front side is fixedly inserted with a counter 16, the model of the counter 16 is H7EC-BLM, the output end of the beam grating 23 is electrically connected with the input end of the counter 16, and the first rotating shaft 6, the second rotating shaft 7, the winding roller 13, the wire rope 17 and the crank 12 are used together to fix the wire rope 17 to the cleaning ball 19. When the cleaning ball 19 is stuck inside the pipeline, the staff can rotate the first rotating shaft 6 through the crank 12, and the first rotating shaft 6 drives the second rotating shaft 7 and the winding roller 13 to rotate through the driving gear 8 and the driven gear 9, and the winding roller 13 pulls the cleaning ball 19 through the wire rope 17. 9 is retracted, thereby further facilitating the staff's work of collecting the ball and facilitating the staff's work. Through the cooperation of the counting roller 15, the counting hole 1501, the opposing grating 23 and the counter 16, the wire rope 17 drives the counting roller 15 to rotate during the process of being pulled by the pipe cleaning ball 19. When the counting hole 1501 is aligned with the opposing grating 23, the opposing grating 23 is sensed, and the counter 16 counts once. The number of rotations of the counting roller 15 is equal to the number of inductions of the opposing grating 23. The number of counts of the counter 16 multiplied by the circumference of the counting roller 15 is equal to the travel distance of the pipe cleaning ball 19, so that the personnel can understand the travel position of the pipe cleaning ball 19 in the pipeline in real time, which is convenient for the staff to grasp the cleaning information of the pipe cleaning ball 19.

[0019] In the utility model, in order to further enhance the rotational stability of the first rotating shaft 6, the second rotating shaft 7 and the third rotating shaft 14, three sets of ball bearings are arranged on the front and back sides of the fixed box 5, and the first rotating shaft 6, the second rotating shaft 7 and the third rotating shaft 14 are rotatably connected to the fixed box 5 through the ball bearings. By arranging the ball bearings, the rotational stability of the first rotating shaft 6, the second rotating shaft 7 and the third rotating shaft 14 is further enhanced.

[0020] In the utility model, in order to further enhance the rotation stability of the driving gear 8, a connecting key is fixedly connected to the outer surface of the first rotating shaft 6, and a keyway matched with the connecting key is opened on the inner wall of the driving gear 8. The connecting key cooperates with the keyway, thereby further enhancing the rotation stability of the driving gear 8.

[0021] In the utility model, in order to further enhance the installation stability of the fixed box 5, two sets of reinforcing ribs are fixedly connected to the left and right sides of the fixed box 5, and the lower surface of the reinforcing ribs is fixedly connected to the outer surface of the cylinder 1, so that the reinforcing ribs play a role of stabilizing support for the fixed box 5, thereby further enhancing the installation stability of the fixed box 5.

[0022] In the present invention, in order to further enhance the installation stability of the mounting bolt 22, a washer is sleeved on the outer surface of the mounting bolt 22. The washer is made of brass and has a thickness of two millimeters. By providing the washer, the installation stability of the mounting bolt 22 is further enhanced.

[0023] In the utility model, in order to further enhance the anti-rust performance of the device, the material of the fixing box 5 and the installation box 21 are both Q235 steel, and the outer surfaces of the fixing box 5 and the installation box 21 are sprayed with anti-rust paint. By spraying anti-rust paint, the anti-rust performance of the device is further enhanced.

[0024] The electrical components mentioned in this article are all connected to an external main controller and 220V mains electricity, and the main controller can be a conventional known device for controlling a computer or the like.

[0025] When in use, the right end of the cylinder 1 is connected to the pipe to be cleaned, the opening and closing cover 3 is opened and the threaded rod 18 is pulled out, the pipe cleaning ball 19 is installed in the threaded rod 18, the opening and closing cover 3 is closed, and pressure is applied to the cylinder 1, and the pipe cleaning ball 19 enters the pipe. The pipe cleaning ball 19 pulls the wire rope 17 during the movement, and the wire rope 17 drives the counting roller 15 and the winding roller 13 to rotate. Whenever the counting hole 1501 is aligned with the corresponding grating 23, the corresponding grating 23 is sensed, the counter 16 counts once, and the counting roller 13 is rotated. The number of rotations of 15 is equal to the number of inductions of the corresponding grating 23, the number of counts of the counter 16 multiplied by the circumference of the counting roller 15 is equal to the travel distance of the cleaning ball 19. When the cleaning ball 19 is stuck in the process of cleaning, the crank 12 is installed, and the first rotating shaft 6 is rotated by the crank 12. The first rotating shaft 6 drives the second rotating shaft 7 to rotate through the driving gear 8 and the driven gear 9, and the second rotating shaft 7 drives the winding roller 13 to rotate, and the winding roller 13 pulls the wire rope 17, thereby pulling the cleaning ball 19 out of the stuck position.

[0026] To sum up, the pipe cleaning device ball sending and receiving cylinder that is easy to collect balls is used in conjunction with the first rotating shaft 6, the second rotating shaft 7, the winding roller 13, the wire rope 17 and the crank 12, so that the wire rope 17 is fixed to the pipe cleaning ball 19. When the pipe cleaning ball 19 is stuck inside the pipeline, the staff can rotate the first rotating shaft 6 through the crank 12, and the first rotating shaft 6 drives the second rotating shaft 7 and the winding roller 13 to rotate through the driving gear 8 and the driven gear 9. The winding roller 13 retracts the pipe cleaning ball 19 through the wire rope 17, thereby further facilitating the staff's ball collection work and facilitating the staff's work.

[0027] The pipe cleaning device ball sending and receiving cylinder which is convenient for collecting balls cooperates with the counting roller 15, the counting hole 1501, the reflecting grating 23 and the counter 16 so that when the wire rope 17 is pulled by the pipe cleaning ball 19, the wire rope 17 drives the counting roller 15 to rotate. When the counting hole 1501 is aligned with the reflecting grating 23, the reflecting grating 23 is sensed, the counter 16 counts once, the number of rotations of the counting roller 15 is equal to the number of inductions of the reflecting grating 23, and the number of counts of the counter 16 multiplied by the circumference of the counting roller 15 is equal to the travel distance of the pipe cleaning ball 19, so that personnel can understand the travel position of the pipe cleaning ball 19 in the pipeline in real time, which is convenient for the personnel to grasp the pipe cleaning information of the pipe cleaning ball 19.

[0028] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A pipe cleaner ball receiving and sending cylinder for facilitating ball collection, comprising a cylinder (1) and two sets of support frames (2) fixed at the bottom of the outer surface of the cylinder (1), characterized in that: An opening and closing cover (3) is provided on the left side of the outer surface of the cylinder (1); a ventilation pipe (4) is connected to the left side of the top of the outer surface of the cylinder (1); a fixed box (5) is connected to the top of the outer surface of the cylinder (1); a first rotating shaft (6) and a second rotating shaft (7) are rotatably connected to the left and middle of the inner wall of the cylinder (1); a driving gear (8) is fixedly sleeved on the front and rear sides of the outer surface of the first rotating shaft (6); a driven gear (9) is fixedly sleeved on the front and rear sides of the outer surface of the second rotating shaft (7); the driving gear (8) meshes with the driven gear (9); a sleeve block (10) is fixedly connected to the front end of the first rotating shaft (6); a hexagonal insert block (11) is inserted into the inner wall of the sleeve block (10); a crank handle (12) is fixedly connected to the outer surface of the hexagonal insert block (11); a winding roller (13) is fixedly sleeved on the outer surface of the second rotating shaft (7); a third rotating shaft (14) is rotatably connected to the right side of the inner wall of the fixed box (5); the third rotating shaft (14) is rotatably connected to the right side of the inner wall of the fixed box (5); ) is fixedly sleeved with a counting roller (15) on its outer surface, and two groups of counting holes (1501) are opened at the bottom of the outer surface of the counting roller (15); a steel wire rope (17) is wound around the outer surface of the winding roller (13), and the steel wire rope (17) is wound around the counting roller (15) for one circle; a threaded rod (18) is fixedly connected to the bottom end of the steel wire rope (17), and a pipe cleaning ball (19) is sleeved on the outer surface of the threaded rod (18); a nut (2 0), a mounting box (21) is provided on the right side of the front and back sides of the fixing box (5), mounting bolts (22) are inserted at the four corners of the outer surface of the mounting box (21), the mounting bolts (22) are threadedly connected to the fixing box (5), a counter grating (23) is fixedly connected to the inner wall of the mounting box (21), a counter (16) is fixedly inserted on the front side of the mounting box (21), and the output end of the counter grating (23) is electrically connected to the input end of the counter (16).

2. A pipe cleaner ball-receiving and sending barrel for facilitating ball collection according to claim 1, characterized in that: The fixed box (5) is provided with three sets of ball bearings on the front and back sides, and the first rotating shaft (6), the second rotating shaft (7) and the third rotating shaft (14) are all rotatably connected to the fixed box (5) via the ball bearings.

3. A pipe cleaner ball-transmitting and receiving barrel for facilitating ball collection according to claim 1, characterized in that: A connecting key is fixedly connected to the outer surface of the first rotating shaft (6), and a keyway matching the connecting key is formed on the inner wall of the driving gear (8).

4. A pipe cleaning ball-transmitting and receiving barrel for facilitating ball collection according to claim 1, characterized in that: The left side and right side of the fixed box (5) are both fixedly connected with two sets of reinforcing ribs, and the lower surfaces of the reinforcing ribs are fixedly connected to the outer surface of the cylinder (1).

5. The pipe cleaning ball sending and receiving barrel for facilitating ball collection according to claim 1, characterized in that: The outer surface of the mounting bolt (22) is sleeved with a washer, the material of the washer is brass, and the thickness of the washer is two millimeters.

6. A pipe cleaner ball-transmitting and receiving barrel for facilitating ball collection according to claim 1, characterized in that: The fixing box (5) and the installation box (21) are both made of Q235 steel, and the outer surfaces of the fixing box (5) and the installation box (21) are sprayed with anti-rust paint.

Images