Punch forming device suitable for multi-station aluminum pipe

Abstract

The utility model relates to the technical field of multi-station aluminum pipe production, in particular to a punch forming device suitable for multi-station aluminum pipes, which comprises a bottom plate and a top plate, stand columns are arranged at two ends of the top of the bottom plate, the top plate is arranged at the tops of the stand columns, control panels are arranged on the outer walls of the stand columns, sliding grooves are formed in the two stand columns, sliding blocks are arranged in the sliding grooves, and the top plate is arranged on the top plate. First electromagnets are arranged at the bottoms of the sliding blocks, second electromagnets are arranged at the bottoms of the inner walls of the stand columns, a moving rod is arranged between the sliding blocks, round pipes are arranged at the two ends of the bottom of the moving rod, reset springs are arranged in the round pipes, and limiting plates are arranged at the bottom ends of the reset springs; the sliding blocks are connected through the moving rod, the reset spring and the limiting plate are arranged in the round pipe at the bottom of the moving rod, and due to the design, the sliding blocks can move up and down relatively independently in the stamping process and can return to the initial position rapidly after stamping is completed, and the operation stability and efficiency are improved.

Description

Technical Field

[0001] The utility model relates to the technical field of multi-station aluminum tube production, in particular to a stamping and forming device suitable for multi-station aluminum tubes. Background Art

[0002] Aluminum tube is a kind of non-ferrous metal tube, which refers to a metal tubular material that is made of pure aluminum or aluminum alloy through extrusion and is hollow along its entire longitudinal length. Aluminum tubes are widely used in various industries, such as: automobiles, ships, aerospace, aviation, electrical appliances, agriculture, electromechanical, home furnishings, etc. Aluminum tubes are ubiquitous in our lives.

[0003] During the forming process of the existing aluminum tubes, only individual aluminum tubes can be processed at the same time, which is extremely inefficient. After the aluminum tubes are formed, they need to be collected manually and placed in the next grinding device for grinding, which results in high labor costs. Utility Model Content

[0004] In view of this, the embodiment of the utility model hopes to provide a stamping and forming device suitable for multi-station aluminum tubes to solve or alleviate the technical problems existing in the prior art and at least provide a beneficial option for the above technical problems.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A stamping forming device suitable for multi-station aluminum tubes comprises a bottom plate and a top plate, both ends of the top of the bottom plate are provided with columns, the top of the column is provided with a top plate, the outer wall of the column is provided with a control panel, the inside of the two columns is provided with a slide groove, the inside of the slide groove is provided with a slider, the bottom of the slider is provided with an electromagnet 1, the bottom of the inner wall of the column is provided with an electromagnet 2, a moving rod is provided between the sliders, both ends of the bottom of the moving rod are provided with a round tube, the inside of the round tube is provided with a reset spring, the bottom end of the reset spring is provided with a limit plate, and the bottom of the round tube is provided with a through hole.

[0007] As a further solution of the utility model: a fixing rod is provided at the bottom end of the limiting plate, the bottom end of the fixing rod passes through the through hole and extends to the bottom of the round tube where a fixing plate is provided, and a control line is provided on the top of the fixing plate.

[0008] As a further solution of the utility model: a punch is provided at the bottom of the fixed plate, a placement box is provided between the two columns, a monitoring mechanism is provided in the inner cavity of the placement box, a plurality of balls are provided at the bottom of the placement box, and a rolling groove matched with the balls is opened on the top of the bottom plate.

[0009] As a further solution of the utility model: a matching cover plate is provided on the top of the storage box, a handle 1 is welded on the top of the cover plate, a handle 2 is provided on the surface of the storage box, and the outer walls of the handle 1 and the handle 2 are provided with anti-slip patterns.

[0010] As a further solution of the utility model: the first electromagnet, the second electromagnet, the control line, the punch and the monitoring mechanism are all electrically controlled and connected to the control panel.

[0011] As a further solution of the utility model: the top of the column is arranged at the bottom of the top plate, and the bottom of the column is arranged at the top of the bottom plate.

[0012] As a further solution of the utility model: the top end of the control line is arranged inside the moving rod, the bottom end of the control line passes through the fixed plate and is arranged on the top of the punch, and a limit block is provided at the intersection of the control line and the fixed plate.

[0013] As a further solution of the utility model: monitoring mechanisms are provided on both sides of the inner wall of the placement box, and a sponge pad is provided on the bottom of the inner wall of the placement box.

[0014] The embodiment of the utility model has at least one of the following advantages due to the adoption of the above technical solution:

[0015] 1. The design of the slide groove and the slider of the utility model enables the slider to move up and down inside the column, realizing the precise positioning and stable operation of the stamping process, and the electromagnet at the bottom of the slider can provide the necessary adsorption force to ensure the stability of the stamping process.

[0016] Second, the electromagnet 2 at the bottom of the inner wall of the column of the utility model can be mutually adsorbed with the electromagnet 1 at the bottom of the slider, ensuring that the slider does not slide unnecessarily during the stamping process, thereby ensuring the quality of the molded product.

[0017] 3. The sliders of the utility model are connected by a moving rod, and a return spring and a limit plate are arranged in the round tube at the bottom of the moving rod. This design enables the slider to move up and down relatively independently during the stamping process, and can quickly return to the initial position after the stamping is completed, thereby improving the stability and efficiency of the operation.

[0018] Fourth, the through hole at the bottom of the circular tube of the utility model can be connected to other devices or use adsorption and other methods to discharge and treat the waste or waste gas generated during the stamping process, thereby ensuring the hygiene and safety of the working environment.

[0019] The above summary is for the purpose of description only and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments and features described above, further aspects, embodiments and features of the utility model will be readily apparent by reference to the accompanying drawings and the following detailed description. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or technical descriptions will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0021] Figure 1 This is a schematic diagram of the structure of a stamping and forming device suitable for multi-station aluminum tubes proposed by the utility model;

[0022] Figure 2 This is a schematic diagram of the internal structure of the placement box of the utility model;

[0023] Figure 3 For this utility model Figure 1 The enlarged schematic diagram of Figure A;

[0024] Figure 4 For this utility model Figure 1 A magnified schematic diagram of middle panel B.

[0025] In the figure: 1. bottom plate; 2. top plate; 3. column; 4. slide groove; 5. electromagnet 1; 6. electromagnet 2; 7. control panel; 8. moving rod; 9. slider; 10. control line; 11. limit block; 12. punch; 13. round tube; 14. return spring; 15. limit plate; 16. through hole; 17. fixing rod; 18. cover plate; 19. handle 1; 20. handle 2; 21. ball bearing; 22. rolling groove; 23. placement box; 24. monitoring mechanism; 25. sponge pad; 26. fixing plate. DETAILED DESCRIPTION

[0026] In the following, only some exemplary embodiments are briefly described. As those skilled in the art will appreciate, the described embodiments may be modified in various ways without departing from the spirit or scope of the present invention. Therefore, the drawings and descriptions are considered to be exemplary and non-restrictive in nature.

[0027] It should be noted that the terms "first", "second", "symmetrical", "array", etc. are only used to distinguish between description and position description purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the definition of "first", "symmetrical", etc. can explicitly or implicitly include one or more of these features; similarly, when the quantity of certain features is not limited in the form of words such as "two" or "three", it should be noted that this feature also explicitly or implicitly includes one or more feature quantities;

[0028] In the embodiments of the present invention, unless otherwise clearly specified and limited, the terms such as "installation", "connection", "fixation" and the like should be understood in a broad sense; for example, it can be a fixed connection, a detachable connection, or an integral molding; it can be a mechanical connection, a direct connection, welding, or an indirect connection through an intermediate medium, or it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to the drawings in the specification and the specific circumstances.

[0029] like Figure 1-4 As shown, the utility model is a stamping forming device suitable for multi-station aluminum tubes, including a bottom plate 1 and a top plate 2, both ends of the top of the bottom plate 1 are provided with columns 3, the top of the column 3 is provided with a top plate 2, the outer wall of the column 3 is provided with a control panel 7, the inside of the two columns 3 is provided with a slide groove 4, the inside of the slide groove 4 is provided with a slider 9, the bottom of the slider 9 is provided with an electromagnet 1 5, the bottom of the inner wall of the column 3 is provided with an electromagnet 2 6, a moving rod 8 is provided between the sliders 9, both ends of the bottom of the moving rod 8 are provided with a round tube 13, the inside of the round tube 13 is provided with a reset spring 14, the bottom end of the reset spring 14 is provided with a limit plate 15, and the bottom of the round tube 13 is provided with a through hole 16.

[0030] In this embodiment, specifically: stamping is a processing method that forms a metal sheet into a desired shape in a mold by applying high pressure. In this device, the bottom plate and the top plate are connected together by columns, and the aluminum tube is placed in the mold by using a vertically downward force, and the stamping forming is completed by plastic deformation of the metal sheet.

[0031] The device uses two electromagnets, called electromagnet 1 and electromagnet 2. The electromagnets generate a magnetic field by energizing, which can control the position of the slider and the movement of the moving rod. Electromagnet 1 is located at the bottom of the slider and controls the rise and fall during the stamping process by attracting or releasing the slider. Electromagnet 2 is located at the bottom of the inner wall of the column and controls the position of the moving rod by interacting with the moving rod on the slider.

[0032] The bottom of the moving rod is connected to the return spring through a round tube. The return spring is an elastic object that can absorb and release energy. In this device, the return spring provides reverse elastic force to return the moving rod to its initial position during the stamping process to ensure the accuracy and continuity of the next stamping.

[0033] The slide is the key component to realize the movement of the slider. The slider inside the slide is connected to the mold, so that the force during the stamping process can be transmitted to the aluminum tube. In addition, the limit plate in the round tube can limit the stroke of the moving rod to prevent it from exceeding the specified range and control the stamping process.

[0034] A fixing rod 17 is provided at the bottom end of the limiting plate 15 . The bottom end of the fixing rod 17 passes through the through hole 16 and extends to the bottom of the circular tube 13 , where a fixing plate 26 is provided. A control line 10 is provided at the top of the fixing plate 26 .

[0035] A punch 12 is provided at the bottom of the fixed plate 26, a placement box 23 is provided between the two columns 3, a monitoring mechanism 24 is provided in the inner cavity of the placement box 23, a plurality of balls 21 are provided at the bottom of the placement box 23, and a rolling groove 22 adapted to the balls 21 is opened at the top of the bottom plate 1.

[0036] In this embodiment, specifically: stamping is a processing technology that deforms a workpiece by applying external force to it. In this device, the punch 12 is responsible for stamping the aluminum tube, and the components such as the limit plate 15, the fixing rod 17 and the fixing plate 26 are designed to limit the movement range of the aluminum tube and maintain its fixed position.

[0037] The function of the control line 10 is to control the operation of the entire device. It may be connected to the hydraulic system or the electrical system to ensure that the device operates according to the preset program. The monitoring mechanism 24 is located in the inner cavity of the placement box 23. Its function may be to monitor the position, deformation or other parameters of the aluminum tube so as to timely adjust the parameters in the stamping process or detect the quality of the stamping operation.

[0038] The design of the ball 21 and the groove 22 may be to reduce the friction resistance between the aluminum tube and the bottom plate 1 during the stamping process and to provide smooth movement and positioning.

[0039] A matching cover plate 18 is provided on the top of the storage box 23, a handle 19 is welded on the top of the cover plate 18, a handle 20 is provided on the surface of the storage box 23, and the outer walls of the handle 19 and the handle 2 20 are both provided with anti-slip patterns.

[0040] The top of the column 3 is arranged at the bottom of the top plate 2 , and the bottom of the column 3 is arranged at the top of the bottom plate 1 .

[0041] The top end of the control line 10 is arranged inside the moving rod 8 , the bottom end of the control line 10 passes through the fixing plate 26 and is arranged on the top of the punch 12 , and a limit block 11 is provided at the intersection of the control line 10 and the fixing plate 26 .

[0042] Monitoring mechanisms 24 are provided on both sides of the inner wall of the placement box 23 , and a sponge pad 25 is provided on the bottom of the inner wall of the placement box 23 .

[0043] In this embodiment, specifically: a handle 19 is welded on the top of the cover plate 18, and a handle 20 is provided on the surface of the placement box 23, and both outer walls are provided with anti-slip grooves, which can provide operators with a more convenient and safe use experience. The presence of anti-slip grooves can increase grip and reduce the risk of sliding.

[0044] The top of the column 3 is arranged at the bottom of the top plate 2, and the bottom of the column 3 is arranged at the top of the bottom plate 1, which can provide stability for the device and ensure that the molding quality will not be affected by the movement of the device during the stamping process. The design of the column and the bottom plate can also provide sufficient support force to withstand the pressure and force during stamping.

[0045] The top end of the control line 10 is arranged inside the moving rod 8, and the bottom end of the control line 10 passes through the fixed plate 26 and is arranged on the top of the punch 12. A limit block 11 is provided at the intersection of the control line and the fixed plate to accurately control and adjust the punching process. By pulling the control line, the movement of the punch can be controlled to stop at an appropriate position. The existence of the limit block can ensure that the punch stops at the correct position and prevent damage caused by exceeding the limited range.

[0046] Monitoring mechanisms 24 are provided on both sides of the inner wall of the placement box 23, and a sponge pad 25 is provided at the bottom of the inner wall of the placement box 23. The function of the monitoring mechanism is to monitor the changes and pressure in the stamping process in real time to ensure the accuracy and quality stability of the forming. The presence of the sponge pad can play a role in buffering and shock absorption, reduce the impact and vibration generated during stamping, and protect the surface of the aluminum tube from damage.

[0047] The first electromagnet 5 , the second electromagnet 6 , the control line 10 , the punch 12 and the monitoring mechanism 24 are all electrically connected to the control panel 7 .

[0048] The electromagnet 1 5, electromagnet 2 6, control line 10, punch 12 and monitoring mechanism 24 used in this device are all mature existing technologies. The working principles of electromagnet 1 5, electromagnet 2 6, control line 10, punch 12 and monitoring mechanism 24 are also well known to those skilled in the art and will not be described in detail here.

[0049] In the several embodiments provided in the present application, it should be understood that the disclosed terminals, devices and methods can be implemented in other ways. For example, the device embodiments described above are only schematic, for example, the division of units is only a logical function division, and there may be other division methods in actual implementation, such as multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point is that the mutual coupling or direct coupling or communication connection shown or discussed can be an indirect coupling or communication connection through some interfaces, devices or units, which can be electrical, mechanical or other forms.

[0050] In addition, each functional unit in each embodiment of the present application can be integrated into one processing unit, or each unit can exist physically separately, or two or more units can be integrated into one unit. The above integrated unit can be implemented in the form of hardware or in the form of software functional units. The above is only an implementation method of the present application, and does not limit the patent scope of the present application. Any equivalent structure or equivalent process transformation made by using the description and drawings of this application, or directly or indirectly used in other related technical fields, is also included in the patent protection scope of the present application.

Claims

1. A stamping forming device suitable for multi-station aluminum tubes, characterized in that: The invention comprises a bottom plate (1) and a top plate (2), wherein both ends of the top of the bottom plate (1) are provided with columns (3), the top of the columns (3) is provided with a top plate (2), the outer wall of the columns (3) is provided with a control panel (7), the inside of the two columns (3) is provided with a slide groove (4), the inside of the slide groove (4) is provided with a slider (9), the bottom of the slider (9) is provided with an electromagnet 1 (5), the bottom of the inner wall of the column (3) is provided with an electromagnet 2 (6), a moving rod (8) is provided between the sliders (9), both ends of the bottom of the moving rod (8) are provided with a circular tube (13), a return spring (14) is provided inside the circular tube (13), a limit plate (15) is provided at the bottom end of the return spring (14), and a through hole (16) is provided at the bottom of the circular tube (13).

2. A stamping forming device suitable for multi-station aluminum tubes according to claim 1, characterized in that: A fixing rod (17) is provided at the bottom end of the limiting plate (15), the bottom end of the fixing rod (17) passes through the through hole (16) and extends to the bottom of the circular tube (13) where a fixing plate (26) is provided, and a control line (10) is provided at the top of the fixing plate (26).

3. A stamping forming device suitable for multi-station aluminum tubes according to claim 2, characterized in that: A punch (12) is provided at the bottom of the fixed plate (26), a placement box (23) is provided between the two uprights (3), a monitoring mechanism (24) is provided in the inner cavity of the placement box (23), a plurality of balls (21) are provided at the bottom of the placement box (23), and a rolling groove (22) adapted to the balls (21) is provided at the top of the bottom plate (1).

4. A stamping and forming device suitable for multi-station aluminum tubes according to claim 3, characterized in that: The top of the storage box (23) is provided with a matching cover plate (18), the top of the cover plate (18) is welded with a handle 1 (19), the surface of the storage box (23) is provided with a handle 2 (20), and the outer walls of the handle 1 (19) and the handle 2 (20) are both provided with anti-slip patterns.

5. The punching and forming device for multi-station aluminum tubes according to claim 4, characterized in that: The electromagnet 1 (5), the electromagnet 2 (6), the control line (10), the punch (12) and the monitoring mechanism (24) are all electrically controlled and connected to the control panel (7).

6. A stamping and forming device suitable for multi-station aluminum tubes according to claim 5, characterized in that: The top of the column (3) is arranged at the bottom of the top plate (2), and the bottom of the column (3) is arranged at the top of the bottom plate (1).

7. A stamping and forming device suitable for multi-station aluminum tubes according to claim 6, characterized in that: The top end of the control line (10) is arranged inside the moving rod (8), the bottom end of the control line (10) passes through the fixed plate (26) and is arranged on the top of the punch (12), and a limit block (11) is provided at the intersection of the control line (10) and the fixed plate (26).

8. The punching and forming device for multi-station aluminum tubes according to claim 7, characterized in that: Monitoring mechanisms (24) are provided on both sides of the inner wall of the placement box (23), and a sponge pad (25) is provided on the bottom of the inner wall of the placement box (23).

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