Laser welding machine
By adopting horizontal moving modules and upper and lower stacking module structures in the steel plate docking machine, the problem of equipment wear during steel plate transmission is solved, and the continuous transmission and welding of steel plates is realized, which extends the service life of the equipment and improves the universal welding. sex.
Patent Information
- Application Number
- CN202420792518.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-16
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-04-16
AI Technical Summary
In existing steel plate docking machines, the position of the cutting mechanism and welding mechanism causes the steel plate to pass through these mechanisms during the transmission process, resulting in excessive wear of parts and reducing service life.
The horizontal moving module is used to drive the cutting module and laser welding module to approach or away from the transmission mechanism, and the cutting module and laser welding module are set up through up and down stacking to realize the continuous transmission and welding of steel plates.
The steel plate is aligned and cut through the cutting module, and then the steel plate is transferred to the laser welding module for welding, ensuring the continuity of the steel plate transmission, extending the service life of the cutting mechanism and the welding mechanism, and improving the versatility of welding.
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Figure CN222471077U_ABST
Abstract
Description
Technical field:
[0001] The utility model relates to the technical field of mechanical equipment, in particular to a laser welding machine. Background technology:
[0002] Steel plates are often needed in the industrial manufacturing process, and the raw materials of steel plates are usually coils. In order to ensure the continuity of material feeding during the production process and avoid the machine tool working without load, it is usually necessary to weld the ends of two coils together. The traditional method is to add a welding mechanism on the transmission line of the steel plate. In order to ensure that the ends of the butted steel plates are flush, a cutting mechanism is also required to be added to the front end of the welding mechanism for leveling. This requires the steel plate to pass through the cutting mechanism and the welding mechanism in real time, which not only leads to the longitudinal extension of the production line, but also the steel transmission will cause wear on the cutting mechanism and the welding mechanism, reducing its Service life, such as: a steel plate butt joint machine with a Chinese patent authorization announcement number of CN2858172Y. In the solution disclosed in the patent, the cutting mechanism 4 and the welding mechanism 5 are located behind the alignment mechanism 3. The steel plate passes through the cutting mechanism 4 and the welding mechanism 5 from the end of the alignment mechanism 3 and enters the subsequent process. Since the cutting mechanism 4 and the welding mechanism 5 are only used when the steel plates are connected end to end, this structure will cause the steel plates to pass through the cutting mechanism 4 and the welding mechanism 5 during the transmission process, which may easily cause the parts in the cutting mechanism 4 and the welding mechanism 5 to wear too quickly, greatly reducing their service life.
[0003] In view of this, the inventor proposes the following technical solution. Utility model content:
[0004] The utility model aims to overcome the deficiencies of the prior art and provide a laser welding machine.
[0005] In order to solve the above technical problems, the utility model adopts the following technical solutions: a laser welding machine, comprising: a horizontal moving module, a cutting module arranged on the horizontal moving module and moving therewith, and a laser welding module arranged above the cutting module, wherein the horizontal moving module is vertically located on one side of a transmission mechanism and drives the cutting module and the laser welding module to approach or move away from the transmission mechanism, the laser welding module comprises a left pressing device, a right pressing device symmetrically located beside the left pressing device and capable of moving closer to or away from the left pressing device, at least one laser welding gun arranged between the left pressing device and the right pressing device and located above, a first driving device for driving the laser welding gun to move along the gap between the left pressing device and the right pressing device, and a second driving device for driving the right pressing device to approach or move away from the left pressing device.
[0006] Furthermore, in the above technical solution, the left pressing device includes a left supporting docking plate, a left pressing support seat arranged on the left supporting docking plate, at least one left pressing cylinder arranged on the left pressing support seat, and a left pressing plate arranged at the lower end of the left pressing cylinder and used to cooperate with the left supporting docking plate to press the steel plate, wherein a left gap groove for the steel plate to pass through is arranged between one end of the left pressing support seat and the left supporting docking plate, and the left pressing cylinder is located above the left gap groove.
[0007] Furthermore, in the above technical solution, the right pressing device includes a first guide rail horizontally arranged and perpendicular to the left supporting docking plate, a right supporting docking plate arranged on the first guide rail, a right pressing support seat arranged on the right supporting docking plate, at least one right pressing cylinder arranged on the right pressing support seat, and a right pressing plate arranged at the lower end of the right pressing cylinder and used to cooperate with the right supporting docking plate to press the steel plate, wherein a right gap groove aligned with the left gap groove and for the steel plate to pass through is arranged between one end of the right pressing support seat and the right supporting docking plate, and the right pressing cylinder is located above the right gap groove.
[0008] Furthermore, in the above technical solution, the first driving device is arranged on the left pressing device, and the first driving device is provided with a mounting adjustment seat for supporting and adjusting the up, down, left and right positions of the laser welding gun.
[0009] Furthermore, in the above technical solution, a middle partition is provided between the left material pressing device and the right material pressing device, and a lifting device for lifting and lowering drive is provided below the middle partition.
[0010] Furthermore, in the above technical solution, the cutting module includes a support frame installed on the horizontal moving module, a movable tool holder arranged in the support frame in a manner that can be raised and lowered, an upper left blade and an upper right blade arranged at the upper end of the support frame and spaced apart, a lower blade arranged on the movable tool holder and capable of passing between the upper left blade and the upper right blade, and a third driving device arranged at the lower end of the support frame and used to drive the movable tool holder to move up and down, a positioning groove for the steel plate to pass through is provided on the upper part of the support frame, the upper left blade and the upper right blade are located above the positioning groove, and the movable tool holder is located below the positioning groove.
[0011] Furthermore, in the above technical solution, the upper left blade and the upper right blade are suspended and installed above the positioning groove through the first upper blade seat and the second upper blade seat respectively, and the movable tool holder is provided with a lower blade seat whose upper end face is an inclined surface and is used to install the lower blade.
[0012] Furthermore, in the above technical solution, left and right supporting plates are provided on both side walls of the support frame, which are respectively located at both ends of the positioning groove and used to support the steel plate, and the left and right supporting plates are respectively provided with first and second stop blocks for positioning the steel plate.
[0013] Furthermore, in the above technical solution, a waste box that can be pulled out is also provided at the rear end of the support frame. The waste box is located on one side of the inclined surface of the lower knife seat, and a handle for easy pulling is provided on the rear end surface of the waste box.
[0014] After adopting the above technical scheme, the utility model has the following beneficial effects compared with the prior art: the utility model adopts the method of stacking up and down to set the cutting module and the laser welding module, and the horizontal moving module pushes the cutting module and the laser welding module close to or away from the transmission mechanism, and the steel plate is placed in the cutting module for alignment and cutting, and then the steel plate is transferred to the laser welding module to weld the two steel plates into a whole, thereby ensuring the continuity of the steel plate transmission. Secondly, the left pressing device and the right pressing device are used in the laser welding module to align and press the steel plates on both sides, and then the first driving device pushes the laser welding gun to slide parallel to the joint of the two steel plates, so as to weld the two spans of steel plates together. Of course, for steel plates of different thicknesses, the second driving device pushes the right pressing device to move to adjust the gap between it and the left pressing device, so as to achieve stable support for steel plates of different thicknesses, avoid the problem that the thin steel plates cannot be aligned at the joint and the welding gap of the thick steel plates is not enough, and greatly improve the versatility of welding. Description of the drawings:
[0015] Figure 1 It is a structural schematic diagram of the utility model;
[0016] Figure 2 It is a structural schematic diagram of the laser welding module in the utility model;
[0017] Figure 3 This is a schematic diagram of the structure of the cutting module in the utility model. Figure 1 ;
[0018] Figure 4 This is a schematic diagram of the structure of the cutting module in the utility model. Figure 2 . Specific implementation method:
[0019] The utility model is further described below in conjunction with specific embodiments and drawings.
[0020] See Figures 1 to 4As shown, a laser welding machine comprises: a horizontal moving module 1, a cutting module 2 arranged on the horizontal moving module 1 and moving therewith, and a laser welding module 3 arranged above the cutting module 2, wherein the horizontal moving module 1 is vertically located on one side of the transmission mechanism and drives the cutting module 2 and the laser welding module 3 to approach or move away from the transmission mechanism, and the laser welding module 3 comprises a left pressing device 31, a right pressing device 32 symmetrically located beside the left pressing device 31 and capable of moving closer to or away from the left pressing device 31, at least one laser welding gun 33 arranged between the left pressing device 31 and the right pressing device 32 and located above, a first driving device 34 for driving the laser welding gun 33 to move along the gap between the left pressing device 31 and the right pressing device 32, and a second driving device 35 for driving the right pressing device 32 to approach or move away from the left pressing device 31. The cutting module 2 and the laser welding module 3 are arranged in an up-and-down stacking manner, and the cutting module 2 and the laser welding module 3 are pushed by the horizontal moving module 1 to be close to or away from the transmission mechanism. The steel plate is placed in the cutting module 2 for alignment and cutting, and then the steel plate is transferred to the laser welding module 3 to weld the two steel plates into a whole, thereby ensuring the continuity of the steel plate transmission. Secondly, the left pressing device 31 and the right pressing device 32 are used in the laser welding module 3 to align and press the steel plates on both sides, and then the first driving device 34 drives the laser welding gun 33 to slide parallel to the joint of the two steel plates, so as to weld the two spans of steel plates together. Of course, for steel plates of different thicknesses, the right pressing device 32 is pushed by the second driving device 35 to move to adjust the gap between it and the left pressing device 31, so as to achieve stable support for steel plates of different thicknesses, avoid the problem that the thin steel plates cannot be aligned at the joint and the welding gap of the thick steel plates is not enough, and greatly improve the versatility of welding.
[0021] The left pressing device 31 includes a left supporting docking plate 311, a left pressing support seat 312 arranged on the left supporting docking plate 311, at least one left pressing cylinder 313 arranged on the left pressing support seat 312, and a left pressing plate 314 arranged at the lower end of the left pressing cylinder 313 and used to cooperate with the left supporting docking plate 311 to press the steel plate, wherein a left gap groove 310 for the steel plate to pass through is arranged between one end of the left pressing support seat 312 and the left supporting docking plate 311, and the left pressing cylinder 313 is located above the left gap groove 310.
[0022] The right pressing device 32 includes a first guide rail 321 arranged horizontally and perpendicular to the left supporting docking plate 311, a right supporting docking plate 322 arranged on the first guide rail 321, a right pressing support seat 323 arranged on the right supporting docking plate 322, at least one right pressing cylinder 324 arranged on the right pressing support seat 323, and a right pressing plate 325 arranged at the lower end of the right pressing cylinder 324 and used to cooperate with the right supporting docking plate 322 to press the steel plate, wherein a right gap groove 320 aligned with the left gap groove 310 and for the steel plate to pass through is arranged between one end of the right pressing support seat 323 and the right supporting docking plate 322, and the right pressing cylinder 324 is located above the right gap groove 320.
[0023] The first driving device 34 is disposed on the left pressing device 31, and the first driving device 34 is provided with a mounting adjustment seat 36 for supporting and adjusting the up, down, left, and right positions of the laser welding gun 33. The laser welding gun 33 is provided with a lens with an adjustable deflection angle, through which the projection angle of the laser beam can be automatically adjusted to achieve automatic welding at different positions.
[0024] A middle partition 37 is also provided between the left pressing device 31 and the right pressing device 32, and a lifting device 370 for lifting and lowering drive is provided below the middle partition 37. The middle partition 37 is provided between the left pressing device 31 and the right pressing device 32. The middle partition 37 can not only prevent the second driving device 35 from pushing the right pressing device 32 to move and hit the left pressing device 31, but also can support the joint when welding the thin steel plate, and prevent the joint from being uneven due to excessive flexibility of the thin steel plate.
[0025] The cutting module 2 includes a support frame 21 installed on the horizontal moving module 1, a movable knife frame 22 arranged in the support frame 21 in a lifting manner, an upper left blade 23 and an upper right blade 24 arranged at the upper end of the support frame 21 and spaced apart, a lower blade 25 arranged on the movable knife frame 22 and capable of passing between the upper left blade 23 and the upper right blade 24, and a third driving device 26 arranged at the lower end of the support frame 21 and used for driving the movable knife frame 22 to move up and down. A positioning groove 20 for the steel plate to pass through is provided on the upper part of the support frame 21, the upper left blade 23 and the upper right blade 24 are located above the positioning groove 20, and the movable knife frame 22 is located below the positioning groove 20.
[0026] The upper left blade 23 and the upper right blade 24 are suspended and installed above the positioning groove 20 through the first upper blade seat 230 and the second upper blade seat 240 respectively. The movable blade holder 22 is provided with a lower blade seat 220 whose upper end surface is an inclined surface and is used to install the lower blade 25.
[0027] The two side walls of the support frame 21 are provided with a left supporting plate 27 and a right supporting plate 28 respectively located at both ends of the positioning groove 20 and used to support the steel plate, and the left supporting plate 27 and the right supporting plate 28 are respectively provided with a first stopper 271 and a second stopper 281 for positioning the steel plate.
[0028] A waste box 29 that can be pulled out is also provided at the rear end of the support frame 21. The waste box 29 is located on one side of the inclined surface of the lower knife seat 220, and a handle 291 for easy pulling out is provided on the rear end surface of the waste box 29.
[0029] In summary, when the utility model is used, the cutting module 2 and the laser welding module 3 are translated onto the transmission mechanism by the horizontal moving module 1. First, the end of the previous roll of steel plate raw material and the starting end of the next roll of steel plate raw material are manually inserted into the positioning groove 20 of the cutting module 2 from both sides, and the seat drag plate 27 and the right supporting plate 28 respectively support the two steel plates, and then the third driving device 26 pushes the movable tool holder 22 to push the lower blade 25 out through the positioning groove 20, and pass it between the upper left blade 23 and the upper right blade 24, so that the ends of the two butted steel plates are cut flat to ensure that the ends are flat during welding; further, the two cut steel plates are manually pulled out of the positioning groove 20 of the cutting module 2, and the two steel plates are translated into the left gap groove 310 and the right gap groove 320 of the upper laser welding module 3, and the left pressing device is used to press the two steel plates. 31 and the right pressing device 32 press the two steel plates to ensure that the two steel plates remain flat and aligned. At the same time, the lifting device 370 lifts the middle partition 37 and extends it between the left pressing device 31 and the right pressing device 37 to support the butt joint of the two steel plates. When necessary, the right pressing device 32 is pushed by the second driving device 335 to adjust the distance between it and the left pressing device 31, thereby matching steel plates of different thicknesses; further, the first driving device 34 drives the laser welding gun 33 to move parallel to the butt joint of the two steel plates to weld the two steel plates together, and then the left pressing device 31 and the right pressing device 32 release the steel plates, and finally the steel plates are manually taken out of the laser welding module 3, and after the horizontal moving module 1 moves the cutting module 2 and the laser welding module 3 out of the transmission mechanism, the steel plates are manually put back on the transmission mechanism, thereby realizing continuous transmission of the steel plates.
[0030] Of course, the above description is only a specific embodiment of the present invention and is not intended to limit the scope of implementation of the present invention. Any equivalent changes or modifications made according to the structure, characteristics and principles described in the patent application scope of the present invention should be included in the patent application scope of the present invention.
Claims
1. A laser welding machine, characterized in that: include: A horizontal moving module (1), a cutting module (2) arranged on the horizontal moving module (1) and moving therewith, and a laser welding module (3) arranged above the cutting module (2), wherein the horizontal moving module (1) is vertically located on one side of a transmission mechanism and drives the cutting module (2) and the laser welding module (3) to move closer to or away from the transmission mechanism, and the laser welding module (3) comprises a left pressing device (31), a right pressing device (32) symmetrically located beside the left pressing device (31) and capable of moving closer to or away from the left pressing device (31), at least one laser welding gun (33) arranged between and above the left pressing device (31) and the right pressing device (32), a first driving device (34) for driving the laser welding gun (33) to move along the gap between the left pressing device (31) and the right pressing device (32), and a second driving device (35) for driving the right pressing device (32) to move closer to or away from the left pressing device (31).
2. A laser welding machine according to claim 1, characterized in that: The left pressing device (31) comprises a left supporting docking plate (311), a left pressing support seat (312) arranged on the left supporting docking plate (311), at least one left pressing cylinder (313) arranged on the left pressing support seat (312), and a left pressing plate (314) arranged at the lower end of the left pressing cylinder (313) and used to cooperate with the left supporting docking plate (311) to press the steel plate, wherein a left gap groove (310) for the steel plate to pass through is arranged between one end of the left pressing support seat (312) and the left supporting docking plate (311), and the left pressing cylinder (313) is located above the left gap groove (310).
3. A laser welding machine according to claim 2, characterized in that: The right pressing device (32) comprises a first guide rail (321) arranged horizontally and perpendicular to the left supporting docking plate (311), a right supporting docking plate (322) arranged on the first guide rail (321), a right pressing support seat (323) arranged on the right supporting docking plate (322), at least one right pressing cylinder (324) arranged on the right pressing support seat (323), and a right pressing plate (325) arranged at the lower end of the right pressing cylinder (324) and used to cooperate with the right supporting docking plate (322) to press the steel plate, wherein a right gap groove (320) aligned with the left gap groove (310) and for the steel plate to pass through is arranged between one end of the right pressing support seat (323) and the right supporting docking plate (322), and the right pressing cylinder (324) is located above the right gap groove (320).
4. A laser welding machine according to claim 1, characterized in that: The first driving device (34) is arranged on the left material pressing device (31), and the first driving device (34) is provided with a mounting adjustment seat (36) for supporting and being able to adjust the up, down, left and right positions of the laser welding gun (33).
5. A laser welding machine according to claim 1, characterized in that: A middle partition (37) is also provided between the left material pressing device (31) and the right material pressing device (32), and a lifting device (370) for lifting and lowering drive is provided below the middle partition (37).
6. A laser welding machine according to any one of claims 1 to 5, characterized in that: The cutting module (2) comprises a support frame (21) mounted on the horizontal moving module (1), a movable knife frame (22) arranged in the support frame (21) in a manner that allows it to be lifted and lowered, an upper left blade (23) and an upper right blade (24) arranged at the upper end of the support frame (21) and spaced apart, a lower blade (25) arranged on the movable knife frame (22) and capable of passing between the upper left blade (23) and the upper right blade (24), and a third driving device (26) arranged at the lower end of the support frame (21) and used for driving the movable knife frame (22) to move up and down, wherein a positioning groove (20) for a steel plate to pass through is arranged at the upper part of the support frame (21), the upper left blade (23) and the upper right blade (24) are located above the positioning groove (20), and the movable knife frame (22) is located below the positioning groove (20).
7. A laser welding machine according to claim 6, characterized in that: The upper left blade (23) and the upper right blade (24) are respectively suspended and mounted above the positioning groove (20) via a first upper blade seat (230) and a second upper blade seat (240), and the movable blade holder (22) is provided with a lower blade seat (220) whose upper end surface is an inclined surface and is used to mount the lower blade (25).
8. A laser welding machine according to claim 6, characterized in that: A left supporting plate (27) and a right supporting plate (28) are provided on both side walls of the support frame (21), which are respectively located at the two ends of the positioning groove (20) and used to support the steel plate, and a first stopper (271) and a second stopper (281) are respectively provided on the left supporting plate (27) and the right supporting plate (28) for positioning the steel plate.
9. A laser welding machine according to claim 7, characterized in that: A waste box (29) that can be pulled out is also provided at the rear end of the support frame (21); the waste box (29) is located on one side of the inclined surface of the lower knife seat (220), and a handle (291) that is easy to pull out is provided on the rear end surface of the waste box (29).
Citation Information
Patent Citations
Armor plate butt-jointing machine
CN2858172Y