Plate and pipe cutting all-in-one machine with double-end laser cutting function
By setting up a double-head laser cutting assembly on the bed 2 of the plate and tube cutting machine, the problem that existing equipment cannot cut the plate and pipe at the same time is solved, and efficient processing of cutting both ends of the pipe is achieved.
Patent Information
- Application Number
- CN202420530056.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-18
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-03-18
AI Technical Summary
The existing fiber laser cutting equipment has a single function and cannot efficiently cut sheets and pipes at the same time, resulting in low cutting efficiency and increased cost and space occupation.
A double-head laser cutting board and tube cutting integrated machine is designed. By setting a laser cutting assembly two on the bed body two, cutting both ends of the pipe fittings at the same time as the laser cutting assembly to improve processing efficiency.
The simultaneous cutting of both ends of the pipe is achieved, which significantly improves the cutting efficiency and meets production needs. The support strength and processing accuracy of the pipe are ensured through the design of the chuck and gantry.
Smart Images
Figure CN222471117U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of laser cutting, in particular to a double-head laser cutting integrated plate and tube cutting machine. Background Art
[0002] Fiber laser cutting equipment has been increasingly used in the industrial field due to its fast cutting speed, good cutting quality and high efficiency. However, the existing fiber laser cutting equipment has relatively single functions and can only complete the cutting of plates or pipes alone. If you want to cut plates or pipes, you need to use different cutting equipment, which increases costs and takes up space, and the efficiency is not high.
[0003] In the related art, a laser cutting tube-sheet integrated machine is disclosed, comprising a first bed and a second bed; the first bed is used for cutting plates, the second bed is used for cutting tubes, and the second bed is arranged adjacent to the first bed; the upper surface of the first bed is rectangular, and a crossbeam is arranged directly above the first bed, the crossbeam is parallel to the width direction of the upper surface of the first bed, the crossbeam is a cantilever beam, and the crossbeam extends out and covers directly above the second bed; a laser cutting head device is arranged on the crossbeam, and the laser cutting head device can move on the crossbeam; a front chuck is arranged at one end of the second bed, and a rear chuck is arranged at the other end of the second bed, the front chuck and the rear chuck can clamp tubes of different diameters; by adopting this technical solution, tubes and plates can be processed.
[0004] When the above technical solution is used to laser cut the pipe, since both ends of the pipe need to be cut, but there is only one laser cutting head device, it can only cut one end before cutting the other end. The cutting efficiency is low and cannot meet production needs. Utility Model Content
[0005] In order to solve the technical problem of low efficiency of plate-tube integrated machine in cutting pipes in the above-mentioned prior art, the utility model provides a double-head laser cutting plate-tube integrated machine, which can cut both ends of the pipe at the same time and has high processing efficiency.
[0006] The technical solution adopted by the utility model to solve the above technical problems is: a double-head laser cutting plate and tube cutting integrated machine, including a bed 1 and a bed 2, the bed 2 is arranged on one side of the bed 1, the bed 1 is movably provided with a crossbeam, the crossbeam is movably provided with a laser cutting component 1, the moving direction of the laser cutting component 1 is perpendicular to the moving direction of the crossbeam, the laser cutting component 1 can be moved to the upper part of the bed 2, the bed 2 is sequentially provided with a chuck 1, a chuck 2 and a chuck 3, a gantry is movably provided between the chuck 1 and the chuck 2 on the bed 2, the moving direction of the gantry is parallel to the moving direction of the crossbeam, the gantry is movably provided with a laser cutting component 2, and the moving direction of the laser cutting component 2 is parallel to the moving direction of the laser cutting component 1. By arranging the laser cutting component 2 on the bed 2, the two ends of the pipe can be cut simultaneously with the laser cutting component 1, thereby improving the processing efficiency.
[0007] Furthermore, the chuck 3 is fixedly arranged on the bed 2, and the chuck 2 and the chuck 1 are both movably arranged on the bed 2. Through the movement of the chuck 2 and the chuck 1, the pipe can be clamped and supported according to the cutting length, thereby ensuring the support strength and processing accuracy of the cutting machine for the pipe.
[0008] Furthermore, the chuck 1 and the chuck 2 are both arranged on a bottom plate, the bottom plate is provided with a moving motor 1, the moving motor 1 is connected with a gear 1, the gear 1 is meshed with a rack, the rack is arranged on the bed 2, the bed 2 is also provided with a guide rail assembly, and a slider 1 of the guide rail assembly is connected to the bottom plate. The movement accuracy of the chuck 1 and the chuck 2 is improved by the cooperation of the gear 1 and the rack.
[0009] Furthermore, a moving plate 1 is provided at the lower part of the gantry, the moving plate 1 is connected to the slider 2 of the guide rail assembly, a moving motor 2 is provided on the moving plate 1, the moving motor 2 is connected to a gear 2, and the gear 2 is meshed with the rack. The movement accuracy of the gantry is improved by the cooperation of the gear 2 and the rack.
[0010] Furthermore, a diagonal brace plate is provided between the gantry and the movable plate 1 to enhance the support strength of the gantry.
[0011] Furthermore, the guide rail assembly is symmetrically arranged in two groups. The two groups of guide rail assemblies are arranged to improve the support stability of the chuck 1, the chuck 2 and the gantry.
[0012] Furthermore, a snail roller is provided on the bed body 2, and the snail roller is provided between the chuck 2 and the chuck 3. The snail roller is provided to enhance the support of the pipe material to prevent sagging and affect the processing accuracy.
[0013] Furthermore, the laser cutting component 1 and the laser cutting component 2 both include a laser cutting head and a mounting plate, the laser cutting head can be vertically movably disposed on the mounting plate, the mounting plate can be movably disposed on the beam and the gantry, and the moving direction of the mounting plate is perpendicular to the moving direction of the beam.
[0014] Furthermore, the chuck 1, the chuck 2 and the chuck 3 are all arranged on the upper surface of the bed 2. By arranging the chuck 1, the chuck 2 and the chuck 3 on the upper surface of the bed 2, the lateral space occupation can be reduced, and the support strength of the bed 2 for the chuck 1, the chuck 2 and the chuck 3 can be enhanced.
[0015] It can be seen from the above technical solutions that the utility model has the following advantages:
[0016] The utility model provides a double-head laser cutting integrated plate and tube cutting machine. By arranging a laser cutting component 2 on a bed 2, the two ends of the tube can be cut simultaneously with the laser cutting component 1, thereby improving the processing efficiency. By moving the chuck 2 and the chuck 1, the tube can be clamped and supported according to the cutting length, thereby ensuring the supporting strength and processing accuracy of the cutting integrated machine for the tube. The movement accuracy of the chuck 1, the chuck 2 and the gantry is improved by the cooperation of the gear 1, the gear 2 and the rack. The supporting strength of the gantry is enhanced by the diagonal support plate. The supporting stability of the chuck 1, the chuck 2 and the gantry is improved by arranging two groups of guide rail assemblies. The support for the tube is improved by arranging snail rollers to prevent sagging that affects the processing accuracy. The lateral space occupation can be reduced, and the supporting strength of the bed 2 for the chuck 1, the chuck 2 and the chuck 3 is enhanced. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solution of the utility model, the drawings required for use in the description will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0018] Figure 1 It is a structural schematic diagram of a specific implementation method of the utility model.
[0019] Figure 2 It is a schematic diagram of the assembly structure of the gantry and the laser cutting component 2 in the specific implementation manner of the utility model.
[0020] Figure 3 It is a schematic structural diagram of the intermediate chuck in a specific implementation manner of the utility model.
[0021] Figure 4It is a schematic diagram of the assembly structure of the bed 2 and the chuck 3 in the specific implementation manner of the utility model.
[0022] In the figure, 1, chuck one; 2, gantry; 3, laser cutting component two; 4, chuck two; 5, pipe raw material; 6, snail roller; 7, bed two; 8, chuck three; 9, laser cutting component one; 11, bed one; 12, crossbeam; 13, mobile motor two; 14, mounting plate; 15, laser cutting head; 16, mobile plate one; 18, diagonal support plate; 19, mobile motor one; 20, bottom plate; 21, rack; 22, guide rail assembly. DETAILED DESCRIPTION
[0023] In order to make the purpose, features and advantages of the utility model more obvious and easy to understand, the technical scheme of the utility model will be clearly and completely described below in combination with the drawings in the specific embodiment. Obviously, the embodiments described below are only part of the embodiments of the utility model, not all of them. Based on the embodiments in this patent, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this patent.
[0024] like Figure 1 As shown, this specific embodiment provides a double-head laser cutting plate and tube cutting integrated machine, including a bed 11, a bed 2 7, a crossbeam 12, a gantry 2, a laser cutting component 9, a laser cutting component 2 3, a chuck 1, a chuck 2 4 and a chuck 3 8; the bed 2 7 is arranged on one side of the bed 11, the bed 2 7 is arranged parallel to the bed 11, the bed 11 is movably provided with a crossbeam 12, the crossbeam 12 is movably provided with a laser cutting component 9, and the moving direction of the laser cutting component 9 is parallel to the bed 11. The moving direction of the crossbeam 12 is vertical, and the laser cutting assembly 19 can be moved to the upper part of the bed 27. Along the moving direction of the crossbeam 12, the bed 27 is provided with chuck 1, chuck 24 and chuck 38 in sequence. A gantry 2 is movably provided between chuck 1 and chuck 24 on the bed 27. The moving direction of the gantry 2 is parallel to the moving direction of the crossbeam 12. The gantry 2 is movably provided with a laser cutting assembly 23. The moving direction of the laser cutting assembly 23 is parallel to the moving direction of the laser cutting assembly 19. By arranging the laser cutting assembly 23 on the bed 27, both ends of the pipe can be cut simultaneously with the laser cutting assembly 19, thereby improving the processing efficiency.
[0025] like Figures 2 to 4As shown, in order to ensure the support strength of the plate-tube cutting machine for pipes of different cutting lengths, and thus to ensure the processing accuracy, chuck three 8 is fixedly arranged on the bed two 7 by bolts, and chuck two 4 and chuck one 1 are both movably arranged on the bed two 7. By such arrangement, the distance between chuck two 4 and chuck one 1, and the distance between chuck two 4 and chuck three 8 can be adjusted according to the processing length of the pipe, so as to ensure the support strength of the pipe raw material 5. At the same time, snail rollers 6 are arranged on the bed two 7, and the snail rollers 6 are arranged between chuck two 4 and chuck three 8. By arranging the snail rollers 6, the support strength of the pipe raw material 5 is improved to prevent sagging and affect the processing accuracy. In order to ensure the precise control of the movement of chuck two 4, chuck one 1 and gantry 2, chuck one 1 and chuck two 4 are both arranged on the bottom plate 2. 0, a moving motor 19 is arranged on the base plate 20, the moving motor 19 is connected with a gear 1, the gear 1 is meshed with a rack 21, the rack 21 is arranged on the bed 27, the length direction of the rack 21 is consistent with the length direction of the bed 27, a guide rail assembly 22 is also arranged on the bed 27, a slider 1 of the guide rail assembly 22 is connected with the base plate 20, a moving plate 16 is arranged at the lower part of the gantry 2, the moving plate 16 is connected with a slider 2 of the guide rail assembly 22, a moving motor 2 13 is arranged on the moving plate 16, the moving motor 2 13 is connected with a gear 2, the gear 2 is meshed with the rack 21, and a diagonal brace plate 18 is arranged between the gantry 2 and the moving plate 16; in order to ensure the supporting strength of the bed 27 to the chuck 1, the chuck 24 and the gantry 2, two groups of guide rail assemblies 22 are symmetrically arranged.
[0026] like Figure 2 As shown, in this specific embodiment, the laser cutting component 1 9 and the laser cutting component 2 3 both include a laser cutting head 15 and a mounting plate 14, the laser cutting head 15 is connected to a driving motor 1, the laser cutting head 15 is vertically movably arranged on the mounting plate 14 through a slide rail, the mounting plate 14 is connected to a driving motor 2, the mounting plate 14 is movably arranged on the beam 12 and the gantry 2 through a slide rail, and the moving direction of the mounting plate 14 is perpendicular to the moving direction of the beam 12.
[0027] like Figure 1 As shown, chuck one 1, chuck two 4 and chuck three 8 can be placed on the side of the bed two 7, but such a setting will undoubtedly increase the length of the beam 12 and the width of the gantry 2. In order to avoid increasing the lateral size of the cutting machine, in this specific embodiment, chuck one 1, chuck two 4 and chuck three 8 are all arranged on the upper surface of the bed two 7, while ensuring the supporting strength of the bed two 7 for chuck one 1, chuck two 4 and chuck three 8.
[0028] In this specific embodiment, in order to ensure the stable movement of the beam 12, movable plates 2 are provided at both ends of the beam 12, and a motor and a gear are provided on one of the movable plates 2, the gear is meshed with rack 2, and rack 2 is provided on the upper surface of the bed 11. At the same time, guide rails are symmetrically provided on the upper surface of the bed 11, and the two movable plates 2 are respectively connected to the sliders of the corresponding guide rails.
[0029] The working process of this double-head laser cutting plate and tube cutting machine is:
[0030] When cutting the plate, the plate raw material is placed on the bed 11, which is consistent with the traditional plate machine cutting method. After the cutting trajectory is set, the beam 12 moves back and forth on the bed 11, and the laser cutting component 9 moves on the beam 12. The two cooperate with each other to realize the plate cutting work; when cutting the pipe, firstly, the pipe raw material 5 is clamped by chuck 1, chuck 2 4 and chuck 3 8, and the laser cutting component 1 9 moves to the front of chuck 3 8 for cutting. At the same time, the laser cutting component 2 3 performs cutting between chuck 2 4 and chuck 1. The cut pipe is supported by chuck 2 4 and chuck 3 8. After the cutting is completed, the pipe is unloaded, and then the material is pushed and clamped, and the cutting operation is performed again until the pipe raw material 5 is cut.
[0031] From the above specific implementations, it can be seen that the utility model has the following beneficial effects:
[0032] 1. By arranging the laser cutting assembly 2 3 on the bed 2 7, the two ends of the pipe can be cut simultaneously with the laser cutting assembly 1 9, thereby improving the processing efficiency;
[0033] 2. Through the movement of chuck 2 4 and chuck 1 1, the pipe can be clamped and supported according to the cutting length, thereby ensuring the support strength and processing accuracy of the cutting machine for the pipe;
[0034] 3. Improve the moving accuracy of chuck 1, chuck 2 4 and gantry 2 through the cooperation of gear 1, gear 2 and rack 21;
[0035] 4. The support strength of the gantry 2 is enhanced by the diagonal brace plate 18; the support stability of the chuck 1, the chuck 2 4 and the gantry 2 is improved by setting two sets of guide rail assemblies;
[0036] 5. The snail roller 6 is provided to enhance the support of the pipe to prevent sagging and affect the processing accuracy;
[0037] 6. It can reduce the horizontal space occupation and enhance the supporting strength of the bed 2 7 to the chuck 1 1 , the chuck 2 4 and the chuck 3 8 .
[0038] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A double-head laser cutting integrated plate and tube cutting machine, comprising a bed 1 (11) and a bed 2 (7), wherein the bed 2 (7) is arranged on one side of the bed 1 (11), characterized in that: A crossbeam (12) is movably arranged on the bed (11), a laser cutting assembly (9) is movably arranged on the crossbeam (12), the moving direction of the laser cutting assembly (9) is perpendicular to the moving direction of the crossbeam (12), the laser cutting assembly (9) can be moved to the upper part of the bed (7), the bed (7) is sequentially provided with a chuck (1), a chuck (4) and a chuck (8), a gantry (2) is movably arranged on the bed (7) between the chuck (1) and the chuck (4), the moving direction of the gantry (2) is parallel to the moving direction of the crossbeam (12), a laser cutting assembly (3) is movably arranged on the gantry (2), the moving direction of the laser cutting assembly (3) is parallel to the moving direction of the laser cutting assembly (9).
2. The double-head laser cutting integrated plate and tube cutting machine as claimed in claim 1, characterized in that: Chuck three (8) is fixedly arranged on bed two (7), and chuck two (4) and chuck one (1) are both movably arranged on bed two (7).
3. The double-head laser cutting integrated plate and tube cutting machine as claimed in claim 2, characterized in that: Chuck 1 (1) and chuck 2 (4) are both arranged on a base plate (20), a moving motor 1 (19) is arranged on the base plate (20), the moving motor 1 (19) is connected to a gear 1, the gear 1 is meshed with a rack (21), the rack (21) is arranged on a bed 2 (7), a guide rail assembly (22) is also arranged on the bed 2 (7), and a slider 1 of the guide rail assembly (22) is connected to the base plate (20).
4. The double-head laser cutting integrated plate and tube cutting machine as claimed in claim 3, characterized in that: A moving plate 1 (16) is arranged at the lower part of the gantry (2), the moving plate 1 (16) is connected to a sliding block 2 of the guide rail assembly (22), a moving motor 2 (13) is arranged on the moving plate 1 (16), the moving motor 2 (13) is connected to a gear 2, and the gear 2 is meshed with a rack (21).
5. The double-head laser cutting integrated plate and tube cutting machine as claimed in claim 4, characterized in that: A diagonal support plate (18) is arranged between the gantry (2) and the movable plate 1 (16).
6. The double-head laser cutting integrated plate and tube cutting machine as claimed in claim 4, characterized in that: The guide rail components are symmetrically arranged in two groups.
7. The double-head laser cutting integrated plate and tube cutting machine according to any one of claims 1 to 6, characterized in that: A snail roller (6) is arranged on the second bed (7), and the snail roller (6) is arranged between the second chuck (4) and the third chuck (8).
8. The double-head laser cutting integrated plate and tube cutting machine as claimed in claim 7, characterized in that: The laser cutting assembly 1 (9) and the laser cutting assembly 2 (3) both comprise a laser cutting head (15) and a mounting plate (14); the laser cutting head (15) is vertically movably arranged on the mounting plate (14); the mounting plate (14) is movably arranged on the crossbeam (12) and the gantry (2); and the moving direction of the mounting plate (14) is perpendicular to the moving direction of the crossbeam (12).
9. The double-head laser cutting integrated plate and tube cutting machine as claimed in claim 7, characterized in that: Chuck 1 (1), chuck 2 (4) and chuck 3 (8) are all arranged on the upper surface of bed 2 (7).